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Design of a 2.5 kW Four-Level Interleaved Flying Capacitor Multilevel Totem-Pole PFC Converter With AC-Side Passive Volume Optimization 利用交流侧被动容积优化设计 2.5 kW 四电平交错飞电容多电平图腾-极 PFC 转换器
Q2 Engineering Pub Date : 2024-01-29 DOI: 10.1109/OJPEL.2024.3359479
Naveed Ishraq;Ayan Mallik
In this article, a high-efficiency and high-density 2.5 kW four-level interleaved flying capacitor multilevel (FCML) totem-pole bridgeless power-factor-correction (PFC) rectifier with 200 V GaN devices is analyzed, designed, and tested. This 2.5 kW four-level continuous conduction mode (CCM) GaN totem pole PFC operates with three times inductor current ripple frequency than that of the switching frequency which significantly reduces the size of the inductors while also supporting switching loss reduction. This article compares the loss of the two-level CCM GaN totem-pole PFC, four-level non-interleaved FCML PFC and interleaved four-level FCML PFC with the same ripple frequency (300 kHz) and shows that the interleaved four-level CCM GaN PFC has much less device loss. In addition, this article discusses the detailed EMI spectrum analysis and derivation of the mathematical model for determining the attenuation requirement of the four-level interleaved FCML PFC converter followed by volumetric co-optimization of AC-side passives i.e., the boost inductor and differential mode (DM) EMI filter. A 2.5 kW four-level interleaved FCML GaN totem-pole PFC prototype with an optimized 94 kHz switching frequency is developed and tested in this article. The converter exhibits a peak efficiency of 99.14% with system power density reaching 89.47 W/inch3.
本文分析、设计并测试了采用 200 V GaN 器件的高效率、高密度 2.5 kW 四电平交错飞行电容多电平(FCML)图腾极无桥功率因数校正(PFC)整流器。这种 2.5 kW 四电平连续导通模式 (CCM) GaN 图腾柱 PFC 的工作电感电流纹波频率是开关频率的三倍,从而显著减小了电感器的尺寸,同时还支持降低开关损耗。本文比较了相同纹波频率(300 kHz)下两级 CCM GaN 图腾柱 PFC、四级非交错 FCML PFC 和交错四级 FCML PFC 的损耗,结果表明交错四级 CCM GaN PFC 的器件损耗要小得多。此外,本文还讨论了详细的 EMI 频谱分析和数学模型的推导,以确定四电平交错 FCML PFC 转换器的衰减要求,然后对交流侧无源元件(即升压电感器和差模 (DM) EMI 滤波器)进行体积协同优化。本文开发并测试了一款 2.5 kW 四电平交错式 FCML GaN 图腾柱 PFC 原型,其开关频率优化为 94 kHz。该转换器的峰值效率为 99.14%,系统功率密度达到 89.47 W/inch3。
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引用次数: 0
High Power Density On-Board Charger Featuring Power Pulsating Buffer 具有功率脉冲缓冲器的高功率密度板载充电器
Q2 Engineering Pub Date : 2024-01-29 DOI: 10.1109/OJPEL.2024.3359271
Hector Sarnago;Oscar Lucía
Power electronics plays a key role in electric vehicle technology in areas such as the battery charging and managing, dc distribution and motor drive systems, among others. There are, however, significant challenges to be addressed in terms of cost, performance, reliability and power density. This paper aims at proposing an improved on-board charger architecture taking advantage of a power pulsating buffer topology. The proposed architecture will enable to significantly reduce the dc-link capacitor size, enabling a change in its technology, and leading to a higher power density and higher reliability implementation. The proposed architecture is analyzed, its main design considerations are discussed and, finally, a 3.6-kW experimental prototype is designed and implemented to prove the feasibility of this proposal. As a conclusion, the proposed topology is recommended as a high-performance high-power-density OBC implementation for future EVs.
电力电子技术在电动汽车技术中的电池充电和管理、直流配电和电机驱动系统等领域发挥着关键作用。然而,在成本、性能、可靠性和功率密度等方面还存在着亟待解决的重大挑战。本文旨在利用功率脉动缓冲器拓扑结构的优势,提出一种改进的板载充电器架构。所提出的架构可大幅缩小直流链路电容器的尺寸,从而改变其技术,实现更高的功率密度和更高的可靠性。我们对所提出的架构进行了分析,讨论了其主要的设计考虑因素,最后设计并实施了一个 3.6 千瓦的实验原型,以证明该建议的可行性。最后,建议将所提出的拓扑结构作为未来电动汽车的高性能、高功率密度 OBC 实现方案。
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引用次数: 0
A Delta-Sigma Modulated Power Converter With Inherent Zero-Voltage Switching 具有固有零电压开关功能的三角积分调制功率转换器
Q2 Engineering Pub Date : 2024-01-29 DOI: 10.1109/OJPEL.2024.3359848
BART F. J. BOKMANS;Bas J. D. Vermulst;Jan M. Schellekens;Henk Huisman
In this paper an advanced modulation strategy is proposed that generates the switch control signals of a power converter while inherently guaranteeing zero-voltage switching (ZVS) operation. The proposed modulator is based on a first-order $Delta Sigma$-modulator combined with a hold-off circuit. This hold-off circuit consists of a D-latch and maintains the converter's switching state until ZVS commutation can be achieved while an integrator ensures the correct average output. Furthermore, features are implemented to improve start-up and transient behavior. The operating principle and stability of the proposed modulator is discussed and simulation results are presented. Finally, the proposed modulator is validated on a $2 ,mathrm{k}mathrm{W}$ GaN-based synchronous buck converter. Results show that the converter naturally operates under ZVS conditions by continuously varying its switching frequency without having to compute switching times or frequencies. The proposed method is an interesting alternative to pulse-width modulation especially when operating at high switching frequencies or when the switching loss in the power converter is significant.
本文提出了一种先进的调制策略,可生成功率转换器的开关控制信号,同时从本质上保证零电压开关(ZVS)操作。所提出的调制器基于一阶 $Delta Sigma$ 调制器与保持电路相结合。该保持电路由一个 D 型锁存器组成,在实现 ZVS 换向之前保持转换器的开关状态,同时一个积分器确保正确的平均输出。此外,它还具有改善启动和瞬态行为的功能。本文讨论了所提调制器的工作原理和稳定性,并给出了仿真结果。最后,在基于氮化镓的 $2 ,mathrm{k}mathrm{W}$ 同步降压转换器上对所提出的调制器进行了验证。结果表明,该转换器无需计算开关时间或频率,就能通过连续改变开关频率在 ZVS 条件下自然运行。所提出的方法是脉宽调制的一个有趣替代方案,尤其是在高开关频率下运行或功率转换器的开关损耗较大时。
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引用次数: 0
Comprehensive Analysis and Stabilization of a B2B HVDC System Connecting Two Extremely Weak Grids Considering the Impact of Power Feedforward Compensation 连接两个极弱电网的 B2B 高压直流系统的综合分析与稳定(考虑功率前馈补偿的影响
Q2 Engineering Pub Date : 2024-01-26 DOI: 10.1109/OJPEL.2024.3358818
Hassanien Ramadan A. Mohamed;Yasser Abdel-Rady I. Mohamed
Back-to-Back (B2B) HVDC systems can enhance cross-regional transmission capacity and overall power system stability. However, their use in interconnecting two extremely weak grids can compromise system stability. This paper presents a comprehensive stability analysis of a B2B HVDC system to distinguish the root causes of instability mechanisms and identify the critical short circuit ratio (CSCR) of each converter station under inverter and rectifier operations considering the impact of power feedforward compensation of the dc-bus voltage controller. The study also investigates the stability implications and CSCR changes when a dc transmission line connects the converter stations, creating a point-to-point (P2P) HVDC system. Eigenvalue analysis, based on detailed small-signal modeling, showed that three distinct instability mechanisms, high-, low-, and medium-frequency instabilities, can compromise the operation of VSC stations under extremely weak grid conditions. Notably, the medium-frequency instability observed in the P2P HVDC system during inverter operation is predominantly caused by the power feedforward compensation of the dc-bus voltage controller. Furthermore, the analysis reveals that the CSCRs for dc-bus voltage-controlled VSC stations are higher in comparison to power-controlled ones. This suggests that a dc-bus voltage-controlled VSC is more susceptible to instability in weak grid scenarios than its power-controlled counterpart. Active compensators are designed based on participation factor analysis to mitigate the identified instabilities. The findings are validated with extensive simulations and real-time hardware-in-the-loop tests, demonstrating the analysis's accuracy and the proposed compensators' efficacy.
背靠背 (B2B) 高压直流系统可提高跨区域输电能力和整个电力系统的稳定性。然而,将其用于两个极弱电网的互联可能会损害系统稳定性。本文对 B2B HVDC 系统进行了全面的稳定性分析,以区分不稳定机制的根本原因,并在考虑直流母线电压控制器功率前馈补偿影响的情况下,确定逆变器和整流器运行时每个换流站的临界短路比 (CSCR)。研究还探讨了当直流输电线路连接换流站,形成点对点 (P2P) 高压直流系统时,稳定性的影响和 CSCR 的变化。基于详细小信号建模的特征值分析表明,高频、低频和中频不稳定性这三种不同的不稳定机制会在极弱电网条件下影响 VSC 站的运行。值得注意的是,P2P 高压直流系统在逆变器运行期间观察到的中频不稳定性主要是由直流母线电压控制器的功率前馈补偿引起的。此外,分析表明,直流母线电压控制型 VSC 站的 CSCR 比功率控制型高。这表明,在弱电网情况下,直流母线电压控制型 VSC 比功率控制型 VSC 更容易出现不稳定。我们根据参与因子分析设计了有源补偿器,以缓解已发现的不稳定性。研究结果通过大量模拟和实时硬件在环测试得到验证,证明了分析的准确性和所建议补偿器的功效。
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引用次数: 0
Mitigating EMI Noise in Propagation Paths: Review of Parasitic and Coupling Effects in Power Electronic Packages, Filters, and Systems 降低传播路径中的 EMI 噪声:回顾电力电子封装、滤波器和系统中的寄生和耦合效应
Q2 Engineering Pub Date : 2024-01-24 DOI: 10.1109/OJPEL.2024.3357832
Niu Jia;Lingxiao Xue;Han Cui
The wide applications of wide-bandgap (WBG) devices in power electronics systems bring benefits in higher switching speed, frequency, and power density, but also cause severe electromagnetic interference (EMI) issues. While many EMI mitigation methods are available to reduce the noise generated from the source (i.e., switching WBG devices), it is equally important to analyze and control the EMI propagation paths. In WBG systems, the parasitic and coupling effects become dominant due to the high switching frequency and the compact system size, which creates uncontrolled propagation paths that degrade the systems’ EMI performance significantly. Therefore, it is crucial to investigate the parasitic and coupling effects and develop corresponding mitigation techniques. This review focuses on analyzing the EMI propagation paths to provide a comprehensive guideline to identify possible parasitics and couplings in the power module package level, EMI filter level, and the power electronics system level. The corresponding mitigation techniques for common-mode and differential-mode conducted EMI as well as radiated EMI are summarized, and the remaining challenges and future research topics are also discussed for all three levels in the conclusion.
宽带隙(WBG)器件在电力电子系统中的广泛应用带来了更高的开关速度、频率和功率密度,但也造成了严重的电磁干扰(EMI)问题。虽然有许多 EMI 缓解方法可用于降低源(即开关 WBG 器件)产生的噪声,但分析和控制 EMI 传播路径同样重要。在 WBG 系统中,由于开关频率高、系统尺寸小,寄生效应和耦合效应成为主要因素,从而产生了不可控的传播路径,显著降低了系统的 EMI 性能。因此,研究寄生和耦合效应并开发相应的缓解技术至关重要。本综述侧重于分析 EMI 传播路径,为识别电源模块封装级、EMI 滤波器级和电力电子系统级中可能存在的寄生和耦合提供全面指导。总结了针对共模和差模传导 EMI 以及辐射 EMI 的相应减缓技术,并在结论中讨论了所有三个层面的剩余挑战和未来研究课题。
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引用次数: 0
Closed-Form Solutions for Grid-Forming Converters: A Design-Oriented Study 电网成形转换器的封闭式解决方案:以设计为导向的研究
Q2 Engineering Pub Date : 2024-01-23 DOI: 10.1109/OJPEL.2024.3357128
Fangzhou Zhao;Tianhua Zhu;Lennart Harnefors;Bo Fan;Heng Wu;Zichao Zhou;Yin Sun;Xiongfei Wang
This paper derives closed-form solutions for grid-forming converters with power synchronization control (PSC) by subtly simplifying and factorizing the complex closed-loop models. The solutions can offer clear analytical insights into control-loop interactions, enabling guidelines for robust controller design. It is proved that 1) the proportional gains of PSC and alternating voltage control (AVC) can introduce negative resistance, which aggravates synchronous resonance (SR) of power control, 2) the integral gain of AVC is the cause of sub-synchronous resonance (SSR) in stiff-grid interconnections, albeit the proportional gain of AVC can help dampen the SSR, and 3) surprisingly, the current controller that dampens SR actually exacerbates SSR. Controller design guidelines are given based on analytical insights. The findings are verified by simulations and experimental results.
本文通过对复杂的闭环模型进行巧妙的简化和因式分解,得出了具有功率同步控制(PSC)功能的并网变流器的闭式解。这些解法可为控制回路的相互作用提供清晰的分析见解,从而为稳健的控制器设计提供指导。研究证明:1)PSC 和交流电压控制(AVC)的比例增益会引入负电阻,从而加剧功率控制的同步谐振(SR);2)尽管 AVC 的比例增益有助于抑制 SSR,但 AVC 的积分增益是僵化电网互联中次同步谐振(SSR)的原因;3)令人惊讶的是,抑制 SR 的电流控制器实际上加剧了 SSR。根据分析结果给出了控制器设计指南。模拟和实验结果验证了上述结论。
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引用次数: 0
13.8 kV, 5 MVA Medium Voltage Test Facility: Design, Implementation and Lessons Learned 13.8 千伏、5 兆伏安中压测试设备:设计、实施和经验教训
Q2 Engineering Pub Date : 2024-01-23 DOI: 10.1109/OJPEL.2024.3357073
Brandon M. Grainger;Daniel J. Carnovale
Hands-on, testing laboratories are fundamental to technical learning environments in universities. The need for modern equipment in these labs to support industry research and testing is often cost prohibitive and students and professors rely on a random collection of donated and often outdated equipment. This article focuses on the creation of a state-of-the-art medium voltage electrical power technologies lab highlighting the design, implementation and lessons learned for a modern 5 MVA system.
动手测试实验室是大学技术学习环境的基础。这些实验室需要现代化的设备来支持行业研究和测试,但成本往往过高,学生和教授们只能依靠随机收集的捐赠设备,而且这些设备往往已经过时。本文将重点介绍如何创建一个最先进的中压电力技术实验室,重点介绍现代化 5 MVA 系统的设计、实施和经验教训。
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引用次数: 0
166 kW Liquid-Insulated Medium-Frequency Transformer With Hybrid Foil-Litz Windings 166 千瓦带混合箔-沥青绕组的液体绝缘中频变压器
Q2 Engineering Pub Date : 2024-01-16 DOI: 10.1109/OJPEL.2024.3354807
Andrea Cremasco;Daniel Rothmund;Marco Milone;Sudheer Mokkapaty;Elena A. Lomonova
The safe operation of high-power solid-state transformers (SSTs) in medium-voltage grid-connected applications relies on medium-frequency transformers (MFTs). In MFTs, hybrid foil-litz windings present a cost-effective alternative to litz wire, since foil is employed as the main conductor. This innovative topology exhibits lower ohmic losses than conventional foil windings. Besides, the dielectric stress in the insulation is mitigated, facilitating a more compact design. This paper presents the experimental validation of a ${166}; mathrm{k}mathrm{W}$ MFT prototype rated for the $ {17.5};mathrm{k}mathrm{V}$ AC/$ {26.3}; mathrm{k}mathrm{V}$ DC insulation class. The MFT features hybrid foil-litz windings insulated with ester liquid. The design of the active parts, the insulation and the cooling system are described. The performances of alternative design concepts is evaluated. The power rating of the MFT prototype is verified experimentally by the temperature rise test at full load, operating the MFT within the cell of an SST. The insulation withstand is confirmed through dielectric tests, including AC and DC overvoltage tests up to $ {54}; mathrm{k}mathrm{V}$ peak, and the lightning impulse up to $ {95}; mathrm{k}mathrm{V}$.
中压并网应用中大功率固态变压器(SST)的安全运行依赖于中频变压器(MFT)。在中频变压器中,由于采用箔作为主导体,箔-菱形混合绕组是菱形线的一种经济高效的替代品。与传统的箔绕组相比,这种创新拓扑结构的欧姆损耗更低。此外,绝缘层中的介电应力也得到了缓解,使设计更加紧凑。本文介绍了额定功率为 ${17.5};mathrm{k}mathrm{V}$ 交流/${26.3}; mathrm{k}mathrm{V}$ 直流绝缘等级的 ${166}; mathrm{k}mathrm{W}$ MFT 原型的实验验证。MFT 的特点是采用酯液绝缘的箔-litz 混合绕组。文中介绍了有源元件、绝缘和冷却系统的设计。对其他设计概念的性能进行了评估。MFT 原型的额定功率通过满负荷温升试验进行了实验验证,该试验是在 SST 单元内运行 MFT。绝缘耐压通过介电测试得到了确认,包括峰值高达 $ {54}; mathrm{k}mathrm{V}$ 的交流和直流过压测试,以及高达 $ {95}; mathrm{k}mathrm{V}$ 的雷电冲击测试。
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引用次数: 0
Design and Evaluation of a 6.5 kV, 400 A Super-Cascode Power Module 6.5 kV、400 A 超级级联电源模块的设计与评估
Q2 Engineering Pub Date : 2024-01-12 DOI: 10.1109/OJPEL.2024.3353678
Sergio Jimenez;Andrew Lemmon;Arthur Boutry
As the demand for medium-voltage power semiconductors continues to rise, the super-cascode switch has emerged as a promising solution. This paper presents the design, implementation, and experimental evaluation of a 6.5 kV, 400 A super-cascode power module. This treatment includes an in-depth analysis of the theory of operation for this topology, as well as a set of design guidelines to facilitate the realization of practical implementations. To validate the functionality and performance of the realized prototype module, double-pulse test experiments were conducted under a wide range of operating conditions, deploying metrics specially targeted for the super-cascode switch. These experimental results demonstrate that adherence to the design guidelines provided in this paper yields a super-cascode switch with exceptional performance. In fact, the super-cascode module evaluated in this paper achieves switching performance on par with that of medium voltage SiC MOSFET modules, and far beyond that of medium voltage Si IGBT modules. Overall, this investigation contributes to the understanding of the factors driving the operation and performance of the super-cascode switch, especially under high current conditions.
随着对中压功率半导体的需求不断增加,超级级联开关已成为一种前景广阔的解决方案。本文介绍了 6.5 kV、400 A 超级级联功率模块的设计、实施和实验评估。其中包括对这种拓扑结构工作理论的深入分析,以及一套设计指南,以促进实际应用的实现。为了验证已实现原型模块的功能和性能,我们在广泛的工作条件下进行了双脉冲测试实验,采用了专门针对超级级联开关的指标。这些实验结果表明,按照本文提供的设计指南,超级级联开关具有卓越的性能。事实上,本文评估的超级级联模块的开关性能与中压 SiC MOSFET 模块相当,远远超过了中压 Si IGBT 模块。总之,这项研究有助于理解驱动超级级联开关运行和性能的因素,尤其是在大电流条件下。
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引用次数: 0
Extension of the Stray Voltage Capture Short-Circuit Detection Method to a 6-Phase Fault-Tolerant Dual-Motor Drive 将杂散电压捕获短路检测方法扩展到 6 相容错双电机驱动器
Q2 Engineering Pub Date : 2024-01-10 DOI: 10.1109/OJPEL.2024.3352117
Mustapha Al Sakka;Farzad Hosseinabadi;Thomas Geury;Mohamed El Baghdadi;Monzer Al Sakka;Omar Hegazy
This article investigates and validates the applicability of the recently developed stray voltage capture (SVC) ultra-fast short-circuit (SC) detection method and its extended version (ESVC) to fault-tolerant multi-motor drives. As these methods are system-based, a fault localization algorithm is also developed. Simulation analysis of the inverter stray inductances shows additional challenges for the SVC method making it hard to achieve ultra-fast SC detection. The ESVC method is slower but overcomes these challenges. The methods are adapted for a 400 V 6-phase Silicon Carbide based inverter equipped with a 2-level turn-Off hardware protection scheme. Fault under load and hard switching fault tests are performed showing the effectiveness of the ESVC in fast (smaller than 330 ns) and reliable SC detection and protection for SiC MOSFETs. The fault localization algorithm is also validated showing a localization speed smaller than 20 μs.
本文研究并验证了最近开发的杂散电压捕获(SVC)超快速短路(SC)检测方法及其扩展版本(ESVC)对容错多电机驱动器的适用性。由于这些方法是基于系统的,因此还开发了一种故障定位算法。对逆变器杂散电感的仿真分析表明,SVC 方法面临更多挑战,难以实现超快的 SC 检测。ESVC 方法虽然速度较慢,但克服了这些挑战。这些方法适用于配备 2 级关断硬件保护方案的 400 V 6 相碳化硅逆变器。负载故障和硬开关故障测试表明,ESVC 在快速(小于 330 ns)、可靠的碳化硅 MOSFET SC 检测和保护方面非常有效。故障定位算法也通过了验证,显示定位速度小于 20 μs。
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引用次数: 0
期刊
IEEE open journal of power electronics
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