Pub Date : 2024-08-15DOI: 10.1109/OJPEL.2024.3443921
Seungjin Jo;Guangyao Li;Junchen Xie;Dong-Hee Kim
This paper proposes a process for measuring the rated power electrical characteristics of inductive power transfer (IPT) coupling pads in limited laboratory environments through topology reconfiguration. Among the components of IPT systems, the coupling pad is responsible for the main losses in the converter. Moreover, coupling pads have nonlinear characteristics that depend on various factors, such as the number of coil turns, the diameter, the permeability of the magnetic material, and the amount of aluminum. Therefore, verifying the operation is necessary when applying various position and control algorithms after configuring an IPT system. The input/output characteristics of the IPT system are mainly determined by the coupling pad and the employed compensation topology. Verifying the operation of the coupling pad becomes challenging when the IPT application's required input/output characteristics exceed the experimental voltage range in laboratory environments. The same electrical stress is applied to the coupling pad through topology reconfiguration and resonance component tuning, and the input/output characteristics can be flexibly changed to present a guideline that can be tested in a laboratory environment. A 3-resonance component circuit allows for modeling various compensation topologies. The same electrical and heating stress are verified through a 3.3-kW experimental prototype.
{"title":"Measurement of Inductive Power Transfer Coupling Pad Stress by Reconfiguring the Double-Sided-LCC Topology in a Limited Laboratory Environment","authors":"Seungjin Jo;Guangyao Li;Junchen Xie;Dong-Hee Kim","doi":"10.1109/OJPEL.2024.3443921","DOIUrl":"https://doi.org/10.1109/OJPEL.2024.3443921","url":null,"abstract":"This paper proposes a process for measuring the rated power electrical characteristics of inductive power transfer (IPT) coupling pads in limited laboratory environments through topology reconfiguration. Among the components of IPT systems, the coupling pad is responsible for the main losses in the converter. Moreover, coupling pads have nonlinear characteristics that depend on various factors, such as the number of coil turns, the diameter, the permeability of the magnetic material, and the amount of aluminum. Therefore, verifying the operation is necessary when applying various position and control algorithms after configuring an IPT system. The input/output characteristics of the IPT system are mainly determined by the coupling pad and the employed compensation topology. Verifying the operation of the coupling pad becomes challenging when the IPT application's required input/output characteristics exceed the experimental voltage range in laboratory environments. The same electrical stress is applied to the coupling pad through topology reconfiguration and resonance component tuning, and the input/output characteristics can be flexibly changed to present a guideline that can be tested in a laboratory environment. A 3-resonance component circuit allows for modeling various compensation topologies. The same electrical and heating stress are verified through a 3.3-kW experimental prototype.","PeriodicalId":93182,"journal":{"name":"IEEE open journal of power electronics","volume":"5 ","pages":"1267-1279"},"PeriodicalIF":5.0,"publicationDate":"2024-08-15","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://ieeexplore.ieee.org/stamp/stamp.jsp?tp=&arnumber=10637674","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142169596","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Designing power electronics converters for harsh environments is challenging due to the absence of components' performance under harsh conditions, the frequent transition and data-passing among various software, and the time-consuming and computationally heavy work flow. This paper promotes using design automation to address the aforementioned design challenges. The implementations include public-accessible component databases, automated co-action among circuit simulators and finite element simulations to perform electrical, electromagnetic and thermal co-design, and finally an exclusion-based work flow with hierarchical computation to reduce computational load. The theorized framework is exemplified on designing a real world 175 °C 1.5 kW Three-level Neutral-point-clamped dc-dc converter. A database containing the high-temperature characteristics of SiC MOSFETs and ferrites is established and shared through a web application with graphical user interface. In 310 min, the program, which includes computationally heavy 3D finite element simulation, delivers design output after evaluating the converter's electrical, electromagnetic and thermal performance under 10 million parameter sets. Finally, a 1.5 kW dc-dc converter prototype is built and tested in 175 °C ambient temperature to verify the quality of the design output.
恶劣环境下的电力电子转换器设计具有挑战性,这是因为缺乏恶劣条件下的元件性能、各种软件之间的频繁转换和数据传递,以及耗时和计算量大的工作流程。本文提倡使用设计自动化来解决上述设计难题。实现方法包括可公开访问的元件数据库,电路模拟器和有限元模拟之间的自动协同作用,以执行电气、电磁和热协同设计,最后是基于排除法的分层计算工作流,以减少计算负荷。该理论框架在设计现实世界中的 175 °C 1.5 kW 三电平中性点钳位直流-直流转换器时得到了验证。建立了一个包含碳化硅 MOSFET 和铁氧体高温特性的数据库,并通过带图形用户界面的网络应用程序进行共享。该程序包括计算量巨大的三维有限元仿真,在 310 分钟内完成了对转换器在 1000 万组参数下的电气、电磁和热性能的评估,并提供了设计输出。最后,制作了一个 1.5 千瓦直流-直流转换器原型,并在 175 °C 环境温度下进行了测试,以验证设计输出的质量。
{"title":"Design Automation Using Exclusion-Based Hierarchical Computation for Power Electronics Converters in Harsh Environments","authors":"Yudi Xiao;Zhe Zhang;Gabriel Zsurzsan;Michael A.E. Andersen;Martin MacFadyen;Yuchuan Liao;Rafael Pena Alzola;Weijia Yuan;Min Zhang","doi":"10.1109/OJPEL.2024.3439593","DOIUrl":"10.1109/OJPEL.2024.3439593","url":null,"abstract":"Designing power electronics converters for harsh environments is challenging due to the absence of components' performance under harsh conditions, the frequent transition and data-passing among various software, and the time-consuming and computationally heavy work flow. This paper promotes using design automation to address the aforementioned design challenges. The implementations include public-accessible component databases, automated co-action among circuit simulators and finite element simulations to perform electrical, electromagnetic and thermal co-design, and finally an exclusion-based work flow with hierarchical computation to reduce computational load. The theorized framework is exemplified on designing a real world 175 °C 1.5 kW Three-level Neutral-point-clamped dc-dc converter. A database containing the high-temperature characteristics of SiC MOSFETs and ferrites is established and shared through a web application with graphical user interface. In 310 min, the program, which includes computationally heavy 3D finite element simulation, delivers design output after evaluating the converter's electrical, electromagnetic and thermal performance under 10 million parameter sets. Finally, a 1.5 kW dc-dc converter prototype is built and tested in 175 °C ambient temperature to verify the quality of the design output.","PeriodicalId":93182,"journal":{"name":"IEEE open journal of power electronics","volume":"5 ","pages":"1172-1181"},"PeriodicalIF":5.0,"publicationDate":"2024-08-08","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://ieeexplore.ieee.org/stamp/stamp.jsp?tp=&arnumber=10631688","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"141947995","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2024-08-02DOI: 10.1109/OJPEL.2024.3437637
Matteo Dalboni;Alessandro Soldati
This study addresses the design of a distributed controller, mostly intended for modular applications where parallel-connected voltage-source converters (VSCs) operate loads in conditions of current continuity. The only requirement is that the modules are based on half-bridge architectures, possibly synchronous, such as buck, boost, half-bridge, full-bridge and three-phase bridges. The proposed controller can work with small (few microhenries) series inductors, mostly comparable with the stray inductance already existing in the wiring. Each regulator adjusts the pulse-width modulation (PWM) of a given converter based only on its own output current. Each PWM pattern is shifted on the nanosecond time scale using a peculiarly inexpensive software modulator. The overall control action allows achieving the synchronous operation of all converters at modulation frequency, thus suppressing the circulating current. The control strategy is mathematically designed through novel models, and experimentally validated employing three DC-DC converters. The study demonstrates (i) the feasibility and robustness of the method to compensate for both phase and frequency errors among the units, (ii) the capability of the controller to cope with the inherent parameter mismatch among the modules, and (iii) its ability to operate in tandem with a load balancing regulator.
{"title":"Distributed Controller for the Parallel Operation of Power Converters With Small Output Filters","authors":"Matteo Dalboni;Alessandro Soldati","doi":"10.1109/OJPEL.2024.3437637","DOIUrl":"10.1109/OJPEL.2024.3437637","url":null,"abstract":"This study addresses the design of a distributed controller, mostly intended for modular applications where parallel-connected voltage-source converters (VSCs) operate loads in conditions of current continuity. The only requirement is that the modules are based on half-bridge architectures, possibly synchronous, such as buck, boost, half-bridge, full-bridge and three-phase bridges. The proposed controller can work with small (few microhenries) series inductors, mostly comparable with the stray inductance already existing in the wiring. Each regulator adjusts the pulse-width modulation (PWM) of a given converter based only on its own output current. Each PWM pattern is shifted on the nanosecond time scale using a peculiarly inexpensive software modulator. The overall control action allows achieving the synchronous operation of all converters at modulation frequency, thus suppressing the circulating current. The control strategy is mathematically designed through novel models, and experimentally validated employing three DC-DC converters. The study demonstrates (i) the feasibility and robustness of the method to compensate for both phase and frequency errors among the units, (ii) the capability of the controller to cope with the inherent parameter mismatch among the modules, and (iii) its ability to operate in tandem with a load balancing regulator.","PeriodicalId":93182,"journal":{"name":"IEEE open journal of power electronics","volume":"5 ","pages":"1297-1308"},"PeriodicalIF":5.0,"publicationDate":"2024-08-02","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://ieeexplore.ieee.org/stamp/stamp.jsp?tp=&arnumber=10621445","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"141881197","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Ground power unit (GPU) converters are often required to efficiently manage power distribution in various ground-based applications, necessitating designs that balance performance, and cost-effectiveness. In this paper, a novel nine-level output converter using a single voltage source, 8 unidirectional and one bidirectional MOSFET switches, and two capacitors has been presented to utilize in GPUs. A simple modulation algorithm (PWM) has been applied to achieve a THD of 3.1% on the output voltage at 115/200 V and 400 Hz without the need for additional filtering. With a relatively small output filter, the THD is further reduced to less than 1%. The proposed converter utilized a lower number of devices to output a nine-level staircase in comparison to existing converters. Additionally, the proposed converter employs inherent self-voltage balancing for capacitor voltages, thereby simplifying the control algorithm. In this paper, the topology analysis, modulation algorithm, capacitor calculation, loss, efficiency, and performance analysis of the proposed topology have been presented. The proposed circuit has been compared to recently published papers in terms of switch, capacitor, diode, and source numbers. The theoretical and experimental performance of the topology has been verified by simulation on PSIM software and experimental setup.
{"title":"A Novel Reduced Switches Nine-Level Inverter Applicable in Aircraft Ground Power Unit","authors":"Reza Ebrahimi;Hossein Madadi Kojabadi;Hamed Jafari Kaleybar","doi":"10.1109/OJPEL.2024.3436693","DOIUrl":"10.1109/OJPEL.2024.3436693","url":null,"abstract":"Ground power unit (GPU) converters are often required to efficiently manage power distribution in various ground-based applications, necessitating designs that balance performance, and cost-effectiveness. In this paper, a novel nine-level output converter using a single voltage source, 8 unidirectional and one bidirectional MOSFET switches, and two capacitors has been presented to utilize in GPUs. A simple modulation algorithm (PWM) has been applied to achieve a THD of 3.1% on the output voltage at 115/200 V and 400 Hz without the need for additional filtering. With a relatively small output filter, the THD is further reduced to less than 1%. The proposed converter utilized a lower number of devices to output a nine-level staircase in comparison to existing converters. Additionally, the proposed converter employs inherent self-voltage balancing for capacitor voltages, thereby simplifying the control algorithm. In this paper, the topology analysis, modulation algorithm, capacitor calculation, loss, efficiency, and performance analysis of the proposed topology have been presented. The proposed circuit has been compared to recently published papers in terms of switch, capacitor, diode, and source numbers. The theoretical and experimental performance of the topology has been verified by simulation on PSIM software and experimental setup.","PeriodicalId":93182,"journal":{"name":"IEEE open journal of power electronics","volume":"5 ","pages":"1162-1171"},"PeriodicalIF":5.0,"publicationDate":"2024-08-02","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://ieeexplore.ieee.org/stamp/stamp.jsp?tp=&arnumber=10620626","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"141881194","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
The recent transformation of the energy sector brings new challenges in areas such as supply security, efficiency, and reliability. Especially the increase of decentralized power plants leads to a more complex energy system and an increasing complexity. This requires expansion and digitization of the power grid as well as an initiative-taking operation of the grid operator. To investigate such complex systems and its phenomena, modern development methods such as real-time simulation or digital twins (DT) can be used. In this approach a digital replica of the real-world system, a grid section, is developed, which can represent or predict the behavior of the real distribution grid. For this, a model of the real-world system is derived and implemented in a co-simulation environment, in which it receives data via an analyzer or measurement system from the grid model. This paper focuses on the development of the digital twin of a testing grid and a grid analyzer for the measurement. With the digital twin of the testing grid, a first approach is achieved in a real-time capable environment showing the functionalities and interactions of a digital twin. Subsequently the development of the digital twin model is explained, and the results are discussed.
{"title":"Digital Twin Development of a Testing Grid Using a Grid Analyzer","authors":"Derk Gonschor;Jonas Steffen;Juan Alvaro Montoya Perez;Christian Bendfeld;Detlef Naundorf;Philipp Kost;Christian Aigner;Florian Füllgraf;Ron Brandl;Marco Jung","doi":"10.1109/OJPEL.2024.3436510","DOIUrl":"10.1109/OJPEL.2024.3436510","url":null,"abstract":"The recent transformation of the energy sector brings new challenges in areas such as supply security, efficiency, and reliability. Especially the increase of decentralized power plants leads to a more complex energy system and an increasing complexity. This requires expansion and digitization of the power grid as well as an initiative-taking operation of the grid operator. To investigate such complex systems and its phenomena, modern development methods such as real-time simulation or digital twins (DT) can be used. In this approach a digital replica of the real-world system, a grid section, is developed, which can represent or predict the behavior of the real distribution grid. For this, a model of the real-world system is derived and implemented in a co-simulation environment, in which it receives data via an analyzer or measurement system from the grid model. This paper focuses on the development of the digital twin of a testing grid and a grid analyzer for the measurement. With the digital twin of the testing grid, a first approach is achieved in a real-time capable environment showing the functionalities and interactions of a digital twin. Subsequently the development of the digital twin model is explained, and the results are discussed.","PeriodicalId":93182,"journal":{"name":"IEEE open journal of power electronics","volume":"5 ","pages":"1197-1208"},"PeriodicalIF":5.0,"publicationDate":"2024-08-02","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://ieeexplore.ieee.org/stamp/stamp.jsp?tp=&arnumber=10621013","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"141881195","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2024-07-26DOI: 10.1109/OJPEL.2024.3432989
Aleksandar Ristic-Smith;Daniel J. Rogers
This paper explores two-phase immersion cooling using sealed enclosures of dielectric fluid as a technique to achieve compact, power dense converters on a single printed circuit board (PCB). The proposed approach employs passive circulation of the fluid and does not introduce system complexity beyond a heat exchanger required to condense the vapour. A test apparatus representing six 650 V, 150 A semiconductor switches in an inverter rejecting heat to a 65 $,^{circ }$