Pub Date : 2026-01-08DOI: 10.1016/j.csite.2026.107671
Chung-Gang Li
This study presents a unified immersed boundary method for simulating conjugate heat transfer (CHT) in systems with complex geometries and large contrasts in thermal conductivity. The method applies a compressible Navier-Stokes formulation across both fluid and solid regions, thereby eliminating the need for separate solvers or coupling schemes. A locally one-dimensional (LOD) interface model is proposed to compute interface temperatures using conductivity- and distance-weighted averaging, ensuring energy conservation and numerical stability at fluid–solid interfaces. The proposed framework is validated through natural convection and rotating flow benchmarks, showing good agreement with reference solutions and clear grid convergence behavior. In particular, the method remains stable and accurate for cases involving large thermal conductivity ratios (up to ks/kf = 50). The framework is further applied to a realistic rotating fan–heat sink configuration with different material conductivities, demonstrating its capability to handle complex geometries, moving boundaries, and strong thermal property contrasts. These results confirm that the proposed unified approach provides a robust and efficient solution for engineering-scale CHT problems and is well suited for high-performance computing environments.
{"title":"A unified immersed boundary method for conjugate heat transfer with stable interface temperature treatment","authors":"Chung-Gang Li","doi":"10.1016/j.csite.2026.107671","DOIUrl":"10.1016/j.csite.2026.107671","url":null,"abstract":"<div><div>This study presents a unified immersed boundary method for simulating conjugate heat transfer (CHT) in systems with complex geometries and large contrasts in thermal conductivity. The method applies a compressible Navier-Stokes formulation across both fluid and solid regions, thereby eliminating the need for separate solvers or coupling schemes. A locally one-dimensional (LOD) interface model is proposed to compute interface temperatures using conductivity- and distance-weighted averaging, ensuring energy conservation and numerical stability at fluid–solid interfaces. The proposed framework is validated through natural convection and rotating flow benchmarks, showing good agreement with reference solutions and clear grid convergence behavior. In particular, the method remains stable and accurate for cases involving large thermal conductivity ratios (up to <em>ks/kf</em> = 50). The framework is further applied to a realistic rotating fan–heat sink configuration with different material conductivities, demonstrating its capability to handle complex geometries, moving boundaries, and strong thermal property contrasts. These results confirm that the proposed unified approach provides a robust and efficient solution for engineering-scale CHT problems and is well suited for high-performance computing environments.</div></div>","PeriodicalId":9658,"journal":{"name":"Case Studies in Thermal Engineering","volume":"78 ","pages":"Article 107671"},"PeriodicalIF":6.4,"publicationDate":"2026-01-08","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145923187","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2026-01-08DOI: 10.1016/j.csite.2026.107662
Hatem Gasmi, Khalil Hajlaoui, Ali M. Mohsen, As'ad Alizadeh, Mujtaba A. Flayyih, Mohamed Shaban, Walid Aich, Karim Kriaa
This study investigates the thermo-electrical performance and entropy generation of a hybrid PVT-TEG system cooled by a Jet Impingement Module (JIM) across four channel geometries and Re numbers (400-1600). The JIM system achieved superior thermal management, significantly reducing the average PV temperature by up to 3.4 K to a stable 305.3 K and lowering the thermal entropy generation by 15-25%. However, this enhancement came with a substantial energy penalty. The parasitic power required for pumping surged by orders of magnitude, reaching over 2 W, which drastically reduced the net electrical output. Consequently, the system's net electrical power was nearly halved (1.92-2.16 W with JIM vs. ∼3.95 W without JIM), and the electrical exergy efficiency reduced to 7.7-8.6% compared to 15.8-15.9% for the non-JIM configuration. Furthermore, while thermal irreversibilities were reduced, frictional entropy generation became dominant, soaring to values between 819 and 1074 W/K due to the intense fluid friction in the JIM cooler. The results demonstrate a critical trade-off, where the significant pumping power consumption and associated frictional losses ultimately outweigh the benefits of improved heat transfer, rendering the simple channel without JIM more effective for net energy production.
{"title":"Energy–Exergy and Entropy Generation Analysis of a PVT-TEG Module Using a Sinusoidal Channel Combined with Jet-Impingement Cooling","authors":"Hatem Gasmi, Khalil Hajlaoui, Ali M. Mohsen, As'ad Alizadeh, Mujtaba A. Flayyih, Mohamed Shaban, Walid Aich, Karim Kriaa","doi":"10.1016/j.csite.2026.107662","DOIUrl":"https://doi.org/10.1016/j.csite.2026.107662","url":null,"abstract":"This study investigates the thermo-electrical performance and entropy generation of a hybrid PVT-TEG system cooled by a Jet Impingement Module (JIM) across four channel geometries and <ce:italic>Re</ce:italic> numbers (400-1600). The JIM system achieved superior thermal management, significantly reducing the average PV temperature by up to 3.4 K to a stable 305.3 K and lowering the thermal entropy generation by 15-25%. However, this enhancement came with a substantial energy penalty. The parasitic power required for pumping surged by orders of magnitude, reaching over 2 W, which drastically reduced the net electrical output. Consequently, the system's net electrical power was nearly halved (1.92-2.16 W with JIM vs. ∼3.95 W without JIM), and the electrical exergy efficiency reduced to 7.7-8.6% compared to 15.8-15.9% for the non-JIM configuration. Furthermore, while thermal irreversibilities were reduced, frictional entropy generation became dominant, soaring to values between 819 and 1074 W/K due to the intense fluid friction in the JIM cooler. The results demonstrate a critical trade-off, where the significant pumping power consumption and associated frictional losses ultimately outweigh the benefits of improved heat transfer, rendering the simple channel without JIM more effective for net energy production.","PeriodicalId":9658,"journal":{"name":"Case Studies in Thermal Engineering","volume":"45 1","pages":""},"PeriodicalIF":6.8,"publicationDate":"2026-01-08","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145956594","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2026-01-08DOI: 10.1016/j.csite.2026.107658
Chuanhui Zhu , Xiaodong Dong , Yunlong Guan , Zhehao Lin , Wei Liu , Xifang Wang
Conserving energy, reducing emissions, and efficiently utilizing energy have become common global goals in the post-carbon era. Thermal storage technology can effectively solve the contradiction between thermal energy supply and demand in terms of time and intensity while avoiding energy waste, thus improving the efficiency of energy utilization. This study analyzes the influence of factors such as fin shape, thickness, quantity, and phase change material (PCM) filling thickness on the heat storage and transfer performance of a phase change heat storage heat exchanger (PC-HS-HE) through a combination of simulations and experimental methods. A geometric model was established that includes serpentine tubes and serrated fins, with paraffin wax used as the PCM filling the space between the tubes and fins. Through COMSOL simulation analysis, it was found that serrated fins could significantly enhance the heat exchange efficiency compared to flat fins by about 3.27 %. The height and quantity of fin teeth also have an impact on heat exchange performance, but too many fins can hinder external heat dissipation. The optimization of PCM filling thickness indicated that thinner PCM layers (70 mm) have a faster thermal response speed than thicker ones, but they also have a more limited thermal storage capacity. Based on the simulation results, an experimental platform was built to verify the thermal storage and release characteristics of the PC-HS-HE. The experiment shows that the heat exchanger exhibits significant improvement in heat exchange efficiency within the paraffin temperature range of 310–349 K. The study ultimately determined the optimal structure for the PC-HS-HE: five serrated fins with a tooth height of 1.6 mm and a PCM filling thickness of 70 mm. This structural design can achieve rapid PCM heating and stable heat release from thermal storage materials, making it suitable for scenarios requiring heating at a constant temperature.
{"title":"Research on the heat storage and optimization of the heat transfer performance of a phase change heat storage heat exchanger based on flow heat transfer","authors":"Chuanhui Zhu , Xiaodong Dong , Yunlong Guan , Zhehao Lin , Wei Liu , Xifang Wang","doi":"10.1016/j.csite.2026.107658","DOIUrl":"10.1016/j.csite.2026.107658","url":null,"abstract":"<div><div>Conserving energy, reducing emissions, and efficiently utilizing energy have become common global goals in the post-carbon era. Thermal storage technology can effectively solve the contradiction between thermal energy supply and demand in terms of time and intensity while avoiding energy waste, thus improving the efficiency of energy utilization. This study analyzes the influence of factors such as fin shape, thickness, quantity, and phase change material (PCM) filling thickness on the heat storage and transfer performance of a phase change heat storage heat exchanger (PC-HS-HE) through a combination of simulations and experimental methods. A geometric model was established that includes serpentine tubes and serrated fins, with paraffin wax used as the PCM filling the space between the tubes and fins. Through COMSOL simulation analysis, it was found that serrated fins could significantly enhance the heat exchange efficiency compared to flat fins by about 3.27 %. The height and quantity of fin teeth also have an impact on heat exchange performance, but too many fins can hinder external heat dissipation. The optimization of PCM filling thickness indicated that thinner PCM layers (70 mm) have a faster thermal response speed than thicker ones, but they also have a more limited thermal storage capacity. Based on the simulation results, an experimental platform was built to verify the thermal storage and release characteristics of the PC-HS-HE. The experiment shows that the heat exchanger exhibits significant improvement in heat exchange efficiency within the paraffin temperature range of 310–349 K. The study ultimately determined the optimal structure for the PC-HS-HE: five serrated fins with a tooth height of 1.6 mm and a PCM filling thickness of 70 mm. This structural design can achieve rapid PCM heating and stable heat release from thermal storage materials, making it suitable for scenarios requiring heating at a constant temperature.</div></div>","PeriodicalId":9658,"journal":{"name":"Case Studies in Thermal Engineering","volume":"78 ","pages":"Article 107658"},"PeriodicalIF":6.4,"publicationDate":"2026-01-08","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145956595","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2026-01-08DOI: 10.1016/j.csite.2026.107676
Zhengguo Zhu , Yunfei Ding , Hengxun Chen , Yongquan Zhu , Zhe Yang , Zihan Wang , Zhiming Han , Renyuan Wang
Conventional-speed railway tunnels in cold regions are frequently subjected to frost damage caused by extremely low temperatures, posing a significant threat to tunnel operation. Studies focused on determining the appropriate insulation length under conventional-speed train operations remain limited. In this study, a full-scale, three-dimensional dynamic numerical model was developed using CFD dynamic mesh technology. Pearson correlation coefficients were employed to quantitatively evaluate the influences of both static environmental conditions and train-induced dynamic factors on the tunnel temperature field. The temperature field distribution pattern and the effectiveness of insulation layers under conventional-speed train operations were investigated. The key findings are as follows: (1) Tunnel frost damage is primarily governed by the surrounding rock temperature and portal temperature. Train speed is positively correlated with the degree of frost damage, whereas the train length exhibits only minor and statistically insignificant effects. (2) A theoretical formula for calculating the thermal insulation length in cold-region conventional-speed railway tunnels was proposed, with key parameters of surrounding rock ground temperature, portal temperature, and train speed taken into account. The rationality and accuracy of the formula were validated using existing theoretical frameworks and real-world engineering cases. (3) With a surrounding rock ground temperature of 5 °C and portal temperatures of −10 °C, −15 °C, and −20 °C, extruded polystyrene (XPS) demonstrated the best overall performance. A five cm-thick adhered XPS insulation layer could reduce frost depth by 60 %–84 % and shorten the negative-temperature length by 81.6 %–100 %.
{"title":"Evolution of temperature field and optimization of insulation length in cold-region tunnels for conventional-speed railways","authors":"Zhengguo Zhu , Yunfei Ding , Hengxun Chen , Yongquan Zhu , Zhe Yang , Zihan Wang , Zhiming Han , Renyuan Wang","doi":"10.1016/j.csite.2026.107676","DOIUrl":"10.1016/j.csite.2026.107676","url":null,"abstract":"<div><div>Conventional-speed railway tunnels in cold regions are frequently subjected to frost damage caused by extremely low temperatures, posing a significant threat to tunnel operation. Studies focused on determining the appropriate insulation length under conventional-speed train operations remain limited. In this study, a full-scale, three-dimensional dynamic numerical model was developed using CFD dynamic mesh technology. Pearson correlation coefficients were employed to quantitatively evaluate the influences of both static environmental conditions and train-induced dynamic factors on the tunnel temperature field. The temperature field distribution pattern and the effectiveness of insulation layers under conventional-speed train operations were investigated. The key findings are as follows: (1) Tunnel frost damage is primarily governed by the surrounding rock temperature and portal temperature. Train speed is positively correlated with the degree of frost damage, whereas the train length exhibits only minor and statistically insignificant effects. (2) A theoretical formula for calculating the thermal insulation length in cold-region conventional-speed railway tunnels was proposed, with key parameters of surrounding rock ground temperature, portal temperature, and train speed taken into account. The rationality and accuracy of the formula were validated using existing theoretical frameworks and real-world engineering cases. (3) With a surrounding rock ground temperature of 5 °C and portal temperatures of −10 °C, −15 °C, and −20 °C, extruded polystyrene (XPS) demonstrated the best overall performance. A five cm-thick adhered XPS insulation layer could reduce frost depth by 60 %–84 % and shorten the negative-temperature length by 81.6 %–100 %.</div></div>","PeriodicalId":9658,"journal":{"name":"Case Studies in Thermal Engineering","volume":"78 ","pages":"Article 107676"},"PeriodicalIF":6.4,"publicationDate":"2026-01-08","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145923193","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2026-01-08DOI: 10.1016/j.csite.2026.107683
Yan Zhang , Yu Luo , Kai Meng , Xiangsheng Zheng , Minglang Zou , Haiquan Xiang
With the growing prevalence of underground engineering in high-temperature settings, understanding the thermo-mechanical behavior of rock masses has become essential for ensuring engineering rock mass stability. The focus of this study is the mechanical and energy characteristics of sandstone under real-time thermo-mechanical coupling with small temperature gradients (20–150 °C) and establishes a corresponding statistical damage constitutive model. Experimental results reveal a distinct temperature-dependent “grouping effect”: minor strength degradation occurs at 20–60 °C, whereas significant weakening is observed at 90–150 °C, attributed to a transition from evaporation-induced pore pressure to differential thermal expansion and microcracking. A novel axial stress ratio approach clearly delineates three energy evolution stages and a progressive decline in energy storage capacity with temperature, with all energy components exhibiting consistent grouping behavior and linear increase with confining pressure. The proposed constitutive model accurately captures stress-strain responses under thermo-mechanical coupling and reflects the material's brittle-ductile transition. It is concluded that sandstone behavior under coupled conditions is governed by the competition between thermal degradation and confining pressure strengthening. These findings provide theoretical and practical insights for rock engineering in thermal environments.
{"title":"Energy evolution and constitutive modeling of thermo-mechanical behavior in sandstone under real-time high temperature conditions","authors":"Yan Zhang , Yu Luo , Kai Meng , Xiangsheng Zheng , Minglang Zou , Haiquan Xiang","doi":"10.1016/j.csite.2026.107683","DOIUrl":"10.1016/j.csite.2026.107683","url":null,"abstract":"<div><div>With the growing prevalence of underground engineering in high-temperature settings, understanding the thermo-mechanical behavior of rock masses has become essential for ensuring engineering rock mass stability. The focus of this study is the mechanical and energy characteristics of sandstone under real-time thermo-mechanical coupling with small temperature gradients (20–150 °C) and establishes a corresponding statistical damage constitutive model. Experimental results reveal a distinct temperature-dependent “grouping effect”: minor strength degradation occurs at 20–60 °C, whereas significant weakening is observed at 90–150 °C, attributed to a transition from evaporation-induced pore pressure to differential thermal expansion and microcracking. A novel axial stress ratio approach clearly delineates three energy evolution stages and a progressive decline in energy storage capacity with temperature, with all energy components exhibiting consistent grouping behavior and linear increase with confining pressure. The proposed constitutive model accurately captures stress-strain responses under thermo-mechanical coupling and reflects the material's brittle-ductile transition. It is concluded that sandstone behavior under coupled conditions is governed by the competition between thermal degradation and confining pressure strengthening. These findings provide theoretical and practical insights for rock engineering in thermal environments.</div></div>","PeriodicalId":9658,"journal":{"name":"Case Studies in Thermal Engineering","volume":"78 ","pages":"Article 107683"},"PeriodicalIF":6.4,"publicationDate":"2026-01-08","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145923188","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2026-01-08DOI: 10.1016/j.csite.2026.107664
Hongtao Li , Jiajia Song , Han Li , Qingsong Song , Yunguang Ji , Yonggang Sheng
In response to the optimization requirements of low nitrogen combustion in gas heating furnaces, this study proposes a collaborative control method based on under oxygen combustion, which actively controls the excess air coefficient α (0.92–1.08) to balance fuel utilization and pollutant treatment costs. Through a combination of numerical simulation (with pure CH4) and experimental verification (with a typical Chinese pipeline natural gas, predominantly CH4 ≥ 95%), this study analyzes the generation laws and economic characteristics of combustion products under oxygen-deficient conditions. It was found that a decrease in alpha leads to incomplete combustion of fuel, which reduces furnace thermal efficiency but significantly alters the pathway of pollutant generation. When α < 0.94, the concentration of soot and CO increases significantly, creating a strong reducing atmosphere and inhibiting NOx generation. By quantifying the game relationship between fuel cost increment and NOx end treatment cost (ammonia injection cost, equipment investment), it was found that when α = 0.94–0.96, NOx emissions are relatively low, meeting environmental requirements. Moreover, due to the chain like inhibitory effect of reducing substances on NOx, the consumption of denitrification agents can be reduced. The innovation of this study lies in revealing the inherent logic of “replacing treatment costs with fuel loss” in oxygen deficient combustion, providing theoretical and practical support for industrial furnaces (especially those using high-methane natural gas) to choose a composite strategy of “moderate oxygen deficiency end reduction” under environmental constraints.
{"title":"Study on the generation law of products and economy of oxygen-deficient combustion","authors":"Hongtao Li , Jiajia Song , Han Li , Qingsong Song , Yunguang Ji , Yonggang Sheng","doi":"10.1016/j.csite.2026.107664","DOIUrl":"10.1016/j.csite.2026.107664","url":null,"abstract":"<div><div>In response to the optimization requirements of low nitrogen combustion in gas heating furnaces, this study proposes a collaborative control method based on under oxygen combustion, which actively controls the excess air coefficient α (0.92–1.08) to balance fuel utilization and pollutant treatment costs. Through a combination of numerical simulation (with pure CH<sub>4</sub>) and experimental verification (with a typical Chinese pipeline natural gas, predominantly CH<sub>4</sub> ≥ 95%), this study analyzes the generation laws and economic characteristics of combustion products under oxygen-deficient conditions. It was found that a decrease in alpha leads to incomplete combustion of fuel, which reduces furnace thermal efficiency but significantly alters the pathway of pollutant generation. When α < 0.94, the concentration of soot and CO increases significantly, creating a strong reducing atmosphere and inhibiting NO<sub>x</sub> generation. By quantifying the game relationship between fuel cost increment and NO<sub>x</sub> end treatment cost (ammonia injection cost, equipment investment), it was found that when α = 0.94–0.96, NO<sub>x</sub> emissions are relatively low, meeting environmental requirements. Moreover, due to the chain like inhibitory effect of reducing substances on NO<sub>x</sub>, the consumption of denitrification agents can be reduced. The innovation of this study lies in revealing the inherent logic of “replacing treatment costs with fuel loss” in oxygen deficient combustion, providing theoretical and practical support for industrial furnaces (especially those using high-methane natural gas) to choose a composite strategy of “moderate oxygen deficiency <span><math><mrow><mo>+</mo></mrow></math></span> end reduction” under environmental constraints.</div></div>","PeriodicalId":9658,"journal":{"name":"Case Studies in Thermal Engineering","volume":"78 ","pages":"Article 107664"},"PeriodicalIF":6.4,"publicationDate":"2026-01-08","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145923189","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2026-01-08DOI: 10.1016/j.csite.2026.107669
Huaping Xu, Shenghao Yu
This study investigates the combustion and emission characteristics of a methanol–biodiesel blend (BM20) under high-altitude conditions. A detailed reaction mechanism for methanol–biodiesel blends was developed for kinetic analysis. The results indicate that methanol addition at temperatures above 1000 K generates substantial quantities of OH radicals, while reducing the molar concentrations of acetylene (C2H2) and ethylene (C2H4)—key precursors of polycyclic aromatic hydrocarbons (PAHs). Experimental data further demonstrate that methanol can significantly mitigate the adverse effects of high-altitude intake hypoxia. Compared with diesel and biodiesel, BM20 shows superior performance. The brake thermal efficiency (BTE) of BM20 increases by up to 2.5 %. At medium–high loads, the power output rises by a maximum of 3.8 %, while the exhaust gas temperature (EGT) decreases by up to 12.4 %. NOx emissions decline by a maximum of 3.6 %, and low exhaust smoke levels are maintained under all load conditions, with peak reductions reaching 83.2 %. Notably, at higher load, both NOx and smoke emissions decrease simultaneously. These findings suggest that the distinctive combustion chemistry of methanol can facilitate cleaner and more efficient engine operation in oxygen-deficient environments.
{"title":"Experimental investigation of methanol–biodiesel blend at high altitude: kinetic and performance characterization","authors":"Huaping Xu, Shenghao Yu","doi":"10.1016/j.csite.2026.107669","DOIUrl":"10.1016/j.csite.2026.107669","url":null,"abstract":"<div><div>This study investigates the combustion and emission characteristics of a methanol–biodiesel blend (BM20) under high-altitude conditions. A detailed reaction mechanism for methanol–biodiesel blends was developed for kinetic analysis. The results indicate that methanol addition at temperatures above 1000 K generates substantial quantities of OH radicals, while reducing the molar concentrations of acetylene (C<sub>2</sub>H<sub>2</sub>) and ethylene (C<sub>2</sub>H<sub>4</sub>)—key precursors of polycyclic aromatic hydrocarbons (PAHs). Experimental data further demonstrate that methanol can significantly mitigate the adverse effects of high-altitude intake hypoxia. Compared with diesel and biodiesel, BM20 shows superior performance. The brake thermal efficiency (BTE) of BM20 increases by up to 2.5 %. At medium–high loads, the power output rises by a maximum of 3.8 %, while the exhaust gas temperature (EGT) decreases by up to 12.4 %. NOx emissions decline by a maximum of 3.6 %, and low exhaust smoke levels are maintained under all load conditions, with peak reductions reaching 83.2 %. Notably, at higher load, both NOx and smoke emissions decrease simultaneously. These findings suggest that the distinctive combustion chemistry of methanol can facilitate cleaner and more efficient engine operation in oxygen-deficient environments.</div></div>","PeriodicalId":9658,"journal":{"name":"Case Studies in Thermal Engineering","volume":"78 ","pages":"Article 107669"},"PeriodicalIF":6.4,"publicationDate":"2026-01-08","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145923192","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2026-01-07DOI: 10.1016/j.csite.2026.107673
Li Chang , Baisheng Nie , Yi Wei
The coupled heat transfer and combustion dynamics of floating fuel slicks play a critical role in governing flame behavior and burning characteristics. This study investigates the use of vertically inserted high-temperature heat pipes (HTHPs) at the burning surface of a 10 mm thick floating n-heptane slick. HTHPs (150 mm length, 30 mm diameter) with liquid metal working fluid are investigated under varying number ( = 1, 2, 3) and immersion depths ( = 5–20 mm). Experimental analysis quantifies the dominant thermal pathways, including radiation, nucleate boiling, and conduction at key interfaces of the pool surface, the HTHP immersed wall, and the fuel/water interface. Flame height increases with the number of HTHPs but decreases with greater immersion depth, peaking at 90 cm for = 3 at = 5 mm, which is a 44.3 % rise over baseline. The HTHP evaporator reaches isothermal temperatures of 400–550 °C, enabling effective vapor transport, while the bottom immersed section remains below the vapor flow transition temperature (181 °C) when immersed at 5–10 mm. Radiative heat fluxes from both the flame and the HTHP wall increase with while nucleate boiling is enhanced by increasing the heat pipe wall exposure. An energy-based mass loss model efficiently captures experimental trends and reflects dynamic burning configurations. These findings demonstrate that phase change-driven heat transfer devices can modify the thermal feedback in n-heptane slick burning, providing mechanistic insights into heptane slick pool fire combustion with thermally conductive devices.
{"title":"Heptane slick pool fires on water with inserted high-temperature heat pipes","authors":"Li Chang , Baisheng Nie , Yi Wei","doi":"10.1016/j.csite.2026.107673","DOIUrl":"10.1016/j.csite.2026.107673","url":null,"abstract":"<div><div>The coupled heat transfer and combustion dynamics of floating fuel slicks play a critical role in governing flame behavior and burning characteristics. This study investigates the use of vertically inserted high-temperature heat pipes (HTHPs) at the burning surface of a 10 mm thick floating n-heptane slick. HTHPs (150 mm length, 30 mm diameter) with liquid metal working fluid are investigated under varying number (<span><math><mrow><mi>N</mi></mrow></math></span> = 1, 2, 3) and immersion depths (<span><math><mrow><msub><mi>h</mi><mrow><mi>i</mi><mi>m</mi></mrow></msub></mrow></math></span> = 5–20 mm). Experimental analysis quantifies the dominant thermal pathways, including radiation, nucleate boiling, and conduction at key interfaces of the pool surface, the HTHP immersed wall, and the fuel/water interface. Flame height increases with the number of HTHPs but decreases with greater immersion depth, peaking at 90 cm for <span><math><mrow><mi>N</mi></mrow></math></span> = 3 at <span><math><mrow><msub><mi>h</mi><mrow><mi>i</mi><mi>m</mi></mrow></msub></mrow></math></span> = 5 mm, which is a 44.3 % rise over baseline. The HTHP evaporator reaches isothermal temperatures of 400–550 °C, enabling effective vapor transport, while the bottom immersed section remains below the vapor flow transition temperature (181 °C) when immersed at 5–10 mm. Radiative heat fluxes from both the flame and the HTHP wall increase with <span><math><mrow><mi>N</mi></mrow></math></span> while nucleate boiling is enhanced by increasing the heat pipe wall exposure. An energy-based mass loss model efficiently captures experimental trends and reflects dynamic burning configurations. These findings demonstrate that phase change-driven heat transfer devices can modify the thermal feedback in n-heptane slick burning, providing mechanistic insights into heptane slick pool fire combustion with thermally conductive devices.</div></div>","PeriodicalId":9658,"journal":{"name":"Case Studies in Thermal Engineering","volume":"78 ","pages":"Article 107673"},"PeriodicalIF":6.4,"publicationDate":"2026-01-07","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145956600","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2026-01-07DOI: 10.1016/j.csite.2026.107666
Ho-Sik Han, Cheol-Hong Hwang
Warehouse fires pose a significant threat due to rapid fire growth and high fire loads, often resulting in substantial loss of life and property. Accurately assessing the heat release characteristics of stored commodities is essential for developing effective fire protection strategies in warehouse environments. However, the considerable variability in commodity types, packaging conditions, rack configurations, and ventilation complicates the quantitative assessment of fire hazards based solely on the heat release rate (HRR). As an alternative, this study introduces a method for categorizing fire load density (FLD) based on commodity classification. A total of 338 data points for heat of combustion (HOC) and 613 bulk density measurements of packaged products were collected and analyzed. Statistically representative values of HOC and bulk density were derived for each commodity class using gamma distribution functions (GDFs). These values were then combined to calculate the heat release per unit area (HRPUA), which was used to quantify the FLD. The analysis revealed a clear upward trend in FLD with increasing commodity class, confirming the feasibility of class-based hazard differentiation. This approach offers a quantitative alternative to conventional qualitative assessments and provides a statistically grounded framework for evaluating fire hazards in warehouses, ultimately contributing to improved fire safety.
{"title":"Categorization of fire load density based on the fire hazard classification of warehouse commodities","authors":"Ho-Sik Han, Cheol-Hong Hwang","doi":"10.1016/j.csite.2026.107666","DOIUrl":"10.1016/j.csite.2026.107666","url":null,"abstract":"<div><div>Warehouse fires pose a significant threat due to rapid fire growth and high fire loads, often resulting in substantial loss of life and property. Accurately assessing the heat release characteristics of stored commodities is essential for developing effective fire protection strategies in warehouse environments. However, the considerable variability in commodity types, packaging conditions, rack configurations, and ventilation complicates the quantitative assessment of fire hazards based solely on the heat release rate (HRR). As an alternative, this study introduces a method for categorizing fire load density (FLD) based on commodity classification. A total of 338 data points for heat of combustion (HOC) and 613 bulk density measurements of packaged products were collected and analyzed. Statistically representative values of HOC and bulk density were derived for each commodity class using gamma distribution functions (GDFs). These values were then combined to calculate the heat release per unit area (HRPUA), which was used to quantify the FLD. The analysis revealed a clear upward trend in FLD with increasing commodity class, confirming the feasibility of class-based hazard differentiation. This approach offers a quantitative alternative to conventional qualitative assessments and provides a statistically grounded framework for evaluating fire hazards in warehouses, ultimately contributing to improved fire safety.</div></div>","PeriodicalId":9658,"journal":{"name":"Case Studies in Thermal Engineering","volume":"78 ","pages":"Article 107666"},"PeriodicalIF":6.4,"publicationDate":"2026-01-07","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145956644","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2026-01-07DOI: 10.1016/j.csite.2026.107668
Ali Qassim Abd Al-Hassan , Muneer A. Ismael , Mohammad Ghalambaz , Ali Chamkha , Mohamed Bechir Ben Hamida
This study optimizes heat transfer in a circular vessel containing cold and hot cylinders, a rotating frame, and flexible baffles designed to enhance thermal exchange. Optimized design of such topics improves the performance of heat exchangers. The investigation analyzes the impact of rotational speeds (ω∗ = 10–400), distances of the cylinders from the frame axis (e∗ = 0.32–0.43), and Rayleigh number (Ra = 103–105) on the heat transfer. Time-dependent equations are discretized and solved using the finite element method with rotating meshes. The Nelder-Mead optimization method was utilized to identify the optimal conditions that enhance the system's thermal stability and heat exchange efficiency. This approach establishes a foundation for improved thermal designs for applications requiring high dynamic thermal responsiveness. The results indicated that the maximum heat exchanges were obtained at e∗ = 0.32378 and ω∗ = 366.48 for Ra = 103, and at e∗ = 0.32 and ω∗ = 379.43 for Ra = 105. The Nusselt numbers for these conditions were 5.32 and 7.7, respectively. Therefore, to achieve optimal heat transfer, the operating conditions, such as the frame's angular speed and the cylinder's distance, should be optimized for each Rayleigh number.
{"title":"Design optimization of a circular enclosure with flexible fins: Fluid-Structure interaction and heat transfer analysis using rotating frame modeling","authors":"Ali Qassim Abd Al-Hassan , Muneer A. Ismael , Mohammad Ghalambaz , Ali Chamkha , Mohamed Bechir Ben Hamida","doi":"10.1016/j.csite.2026.107668","DOIUrl":"10.1016/j.csite.2026.107668","url":null,"abstract":"<div><div>This study optimizes heat transfer in a circular vessel containing cold and hot cylinders, a rotating frame, and flexible baffles designed to enhance thermal exchange. Optimized design of such topics improves the performance of heat exchangers. The investigation analyzes the impact of rotational speeds (<em>ω</em>∗ = 10–400), distances of the cylinders from the frame axis (<em>e</em>∗ = 0.32–0.43), and Rayleigh number (<em>Ra</em> = 10<sup>3</sup>–10<sup>5</sup>) on the heat transfer. Time-dependent equations are discretized and solved using the finite element method with rotating meshes. The Nelder-Mead optimization method was utilized to identify the optimal conditions that enhance the system's thermal stability and heat exchange efficiency. This approach establishes a foundation for improved thermal designs for applications requiring high dynamic thermal responsiveness. The results indicated that the maximum heat exchanges were obtained at e∗ = 0.32378 and ω∗ = 366.48 for Ra = 10<sup>3</sup>, and at e∗ = 0.32 and ω∗ = 379.43 for Ra = 10<sup>5</sup>. The Nusselt numbers for these conditions were 5.32 and 7.7, respectively. Therefore, to achieve optimal heat transfer, the operating conditions, such as the frame's angular speed and the cylinder's distance, should be optimized for each Rayleigh number.</div></div>","PeriodicalId":9658,"journal":{"name":"Case Studies in Thermal Engineering","volume":"78 ","pages":"Article 107668"},"PeriodicalIF":6.4,"publicationDate":"2026-01-07","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145956645","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}