This study evaluates the efficacy of a dual-stage treatment method for Coralene Navy Blue 3G dye and Small-Scale Dyeing Industry (SSI) effluent that uses titanium (Ti-Ti) electrodes in electrocoagulation (EC) followed by activated carbon (AC) filtration. In recognition of its stability, resistance to corrosion, and low amount of secondary pollutants, titanium was chosen. To optimise Colour Removal Efficiency (CRE), key operational parameters such as dye concentration, pH, voltage, reaction time, and electrolyte concentration were optimised. For optimal conditions (110 mg/L, pH 7, 15 V, 15 min), dye 3G showed a 93% CRE, which improved to 99.6% following AC treatment. Similarly, SSI effluent acquired 98.1% CRE under optimal conditions (pH 7.1, 10 V, 10 min), which increased to 99.49% after AC. COD, BOD, TDS, and TSS levels were all substantially reduced by the method used. FT-IR and HPLC studies on the treated dye solution/effluent indicated that the chemical degradation and compositional changes in pollutants, whereas ICP-OES confirmed effective titanium reduction to permissible levels (0.001 mg/L for dye 3G; 0.22 mg/L for SSI effluent). SEM, XPS, and EDAX investigations proved different sludge morphologies and chemical changes. The energy usage for dye 3G was higher (1.11 kWh/m3) than for SSI effluent (0.553 kWh/m3). Overall, Ti-Ti EC followed by AC filtration offers a cost effective, scalable, and renewable approach for textile wastewater treatment and reuse.
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