This study reports the synthesis and performance evaluation of a bio-based cardanol–oxaldehyde (CAO) wood adhesive derived from cashew nut shell liquid (CNSL), a non-edible agro-industrial by-product enriched in phenolic constituents. Anacardic acid was selectively extracted from CNSL via the calcium anacardate method and subsequently decarboxylated at 145 °C to yield cardanol. The adhesive precursor was synthesized by reacting cardanol with oxaldehyde at a molar ratio of 1:3 under controlled thermal conditions (70–90 °C, 1 h). Fourier-transform infrared spectroscopy (FTIR) confirmed the formation of new functional groups indicative of successful condensation and polymerization.
Mechanical testing revealed that the CAO adhesive achieved an ultimate shear strength of 6.37 MPa, yield strength of 2.69 kN, and tensile strength of 3.0 MPa. Comparative analysis with two commercial adhesives (CA1 and CA2) demonstrated that the CAO formulation surpassed CA2 across all measured parameters and exhibited performance comparable to CA1 (ultimate shear strengths of 6.74 MPa and 5.7 MPa; tensile strengths of 4.8 MPa and 2.6 MPa, respectively). These findings position the CAO adhesive as a viable and competitive alternative to petrochemical-based products.
The work underscores the potential of CNSL-derived phenolic polymers in sustainable adhesive technologies, contributing to the advancement of bio-based materials in industrial applications. By valorizing agricultural waste and reducing reliance on fossil-derived inputs, this approach aligns with global efforts toward environmentally responsible manufacturing.
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