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1996 Proceedings 46th Electronic Components and Technology Conference最新文献

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Multi-chip hybrid integration on PLC platform using passive alignment technique 采用无源对准技术在PLC平台上进行多芯片混合集成
Pub Date : 1996-05-28 DOI: 10.1109/ECTC.1996.517370
Y. Nakasuga, T. Hashimoto, Y. Yamada, H. Terui, M. Yanagisawa, K. Moriwaki, Y. Akahori, Y. Tohmori, K. Kato, S. Sekine, M. Horiguchi
A multi-chip hybrid integration technique on a planar lightwave circuit (PLC) platform achieves bonding accuracy of better than 1.0 /spl mu/m and adequate bonding strength. This procedure consists of a chip-by-chip alignment step and a simultaneous solder reflowing step. In the chip-by-chip assembly step, opto-electronic chips were successively placed at their optimum positions by passive alignment while keeping the platform temperature below the solder melting point. In the solder reflowing step, all chips were bonded simultaneously by reflowing the solder. This procedure was used to Fabricate a transceiver module consisting of a Y-branch PLC and three optical devices: a spot-size converted laser diode as a transmitter, a monitor photodetector, and a waveguide photodetector as a receiver. These chips were integrated in a small area of only 1.3 mm/spl times/2.0 mm with an accuracy of 1.0 /spl mu/m. This demonstrates the potential of this procedure for fabricating highly functional and low-cost optical modules.
在平面光波电路(PLC)平台上采用多芯片混合集成技术,实现了优于1.0 /spl mu/m的键合精度和足够的键合强度。这个过程包括一个逐片对准步骤和一个同时回流焊料步骤。在逐片组装步骤中,光电芯片通过被动对准依次放置在最佳位置,同时保持平台温度低于焊料熔点。在回流焊步骤中,所有芯片通过回流焊同时粘合。该程序用于制作一个由y分支PLC和三个光学器件组成的收发模块:一个光斑大小的转换激光二极管作为发射器,一个监视器光电探测器和一个波导光电探测器作为接收器。这些芯片集成在仅1.3 mm/spl倍/2.0 mm的小面积内,精度为1.0 /spl mu/m。这证明了该工艺在制造高功能和低成本光模块方面的潜力。
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引用次数: 14
High frequency characteristics of MCM decoupling capacitors MCM去耦电容器的高频特性
Pub Date : 1996-05-28 DOI: 10.1109/ECTC.1996.517414
L. Schaper, G. Morcan
The increased frequency operation of CMOS microprocessors and other circuitry places severe demands on power distribution systems to supply stable, noise-free power. Particularly in MCMs, where short signal line lengths allow fast off-chip switching, improved decoupling capacitors are required for short-term charge storage to reduce dI/dt noise. This paper examines the relative parasitic contributions of off-chip connections, MCM power distribution planes, and decoupling capacitors, and the effect of these parasitics on power distribution integrity. It is shown that the effect of the inductances of chip-to-substrate interconnections can be minimized by using multiple interconnections and careful design both in a wirebond or in a flip chip environment. Similarly, the intrinsic inductance and resistance of power distribution planes, either solid, perforated, or the new IMPS (Interconnected Mesh Power System), is extremely low and does not determine the effectiveness of power distribution.
CMOS微处理器和其他电路的频率增加对配电系统提出了严格的要求,以提供稳定,无噪声的电源。特别是在mcm中,短信号线长度允许快速的片外开关,因此需要改进的去耦电容器来进行短期电荷存储以降低dI/dt噪声。本文研究了片外连接、MCM配电平面和去耦电容的相对寄生贡献,以及这些寄生对配电完整性的影响。结果表明,通过在线键或倒装芯片环境中使用多个互连和精心设计,可以最大限度地减少芯片与衬底互连的电感影响。同样,无论是固体、穿孔还是新型互联网状电源系统,配电平面的固有电感和电阻都非常低,不能决定配电的有效性。
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引用次数: 17
Flip chip bonding using isotropically conductive adhesives 使用各向同性导电粘合剂的倒装芯片粘合
Pub Date : 1996-05-28 DOI: 10.1109/ECTC.1996.551419
B. Rosner, J. Liu, Z. Lai
In this paper results of investigations concerning the reliability of adhesive bumps are presented. These bumps interconnect test flip chips with different sizes to both Al/sub 2/O/sub 3/ and FR4 substrates. The samples have been exposed to thermal cycling. The transition resistance of the bumps [TRR], and the resistance of daisy chains as criteria of the interconnection's quality, have been measured at different time instances of the environmental stress. Ag migration investigations were also carried out. This study shows that there is no reliable adhesive bump interconnection without the use of underfill material.
本文介绍了粘接凸点可靠性的研究结果。这些凸点将不同尺寸的测试倒装芯片与Al/sub 2/O/sub 3/和FR4基板互连。样品已经过热循环处理。在不同的环境应力情况下,已经测量了凸起的过渡电阻[TRR]和菊花链的电阻作为互连质量的标准。还进行了农业移民调查。研究表明,如果不使用底填材料,则不存在可靠的粘结凹凸互连。
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引用次数: 15
Materials and mechanics issues in flip-chip organic packaging 倒装有机封装中的材料与力学问题
Pub Date : 1996-05-28 DOI: 10.1109/ECTC.1996.517439
T. Wu, Y. Tsukada, W.T. Chen
The strength of flip chip organic packaging technology rests upon the knowledge and manufacturing base of C4 solder bump chip interconnection, and printed circuit technology infrastructure. The key innovation was the underfill encapsulation between the chip and the laminate which overcame the road-block of low cycle fatigue of C4 solder bump due to large CTE difference between silicon and laminate. The advent of SLC (surface laminar circuit) innovation extends the flip chip technology to higher solder bump density and larger chip I/O expected for future generations of semiconductors. The flip chip packages contain new materials, interfaces, and new processes which in turn govern the mechanical integrity of the packaging module and module card assembly. The increasing pervasiveness of electronic packages requires meeting new sets of environments. It is important to have a good understanding of materials, interface, metrology and mechanics issues related to organic packages, and how to apply this understanding in the modelling of design, process and reliability of flip chip. This paper will deliver an overview of some of the key technical challenges associated with materials and mechanics in FCA (flip-chip attach) assembly on organic carriers.
倒装有机封装技术的实力取决于C4凸点芯片互连的知识和制造基础,以及印刷电路技术基础设施。关键的创新是芯片和层压板之间的下填充封装,克服了由于硅和层压板之间CTE差异大而导致C4焊点低周疲劳的障碍。SLC(表面层流电路)创新的出现将倒装芯片技术扩展到更高的焊点密度和更大的芯片I/O,预计将用于未来几代半导体。倒装晶片封装包含新材料、接口和新工艺,它们反过来又控制封装模块和模块卡组件的机械完整性。电子封装的日益普及需要满足新的环境。了解与有机封装相关的材料,界面,计量和力学问题,以及如何将这些理解应用于倒装芯片的设计,工艺和可靠性建模是很重要的。本文将概述有机载流子上FCA(倒装芯片)组装中与材料和力学相关的一些关键技术挑战。
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引用次数: 101
Analysis of electrical resistance monitoring of PCMCIA interconnection failures PCMCIA互连故障的电阻监测分析
Pub Date : 1996-05-28 DOI: 10.1109/ECTC.1996.550501
D. Zheng, J. Constable
High resolution electrical resistance measurements were used to monitor interconnection failures on PCMCIA test cards. The cards were clamped at the connector end by a fixture which was attached to a shaker. The shaker was excited at the card's first resonant mode to induce interconnect failures. During the vibration, electrical resistance of the interconnects was monitored with sufficient resolution to measure the strain induced resistance change. Three daisy-chained modules on the PCMCIA test card were studied. These modules were: a 176 lead QFP, a 40 lead Type II TSOP, and a 40 lead Type I TSOP. The resistance measuring technique used has been called resistance spectroscopy and had a resolution of better than 1 /spl mu//spl Omega/. Resistance measurements were made on nine test cards, and partial measurements were made on another eleven. A finite element analysis of the surface strain on the card was used to estimate the relative contributions to the measured resistance from the solder joints, leads, and card traces.
采用高分辨率电阻测量来监测PCMCIA测试卡上的互连故障。卡夹在连接器端,由一个固定装置连接到振动筛。激振器在卡的第一个谐振模式下被激发以诱导互连故障。在振动过程中,以足够的分辨率监测互连的电阻,以测量应变引起的电阻变化。对PCMCIA测试卡上的三个菊花链模块进行了研究。这些模块是:176导联QFP, 40导联II型TSOP和40导联I型TSOP。所使用的电阻测量技术被称为电阻光谱,其分辨率优于1 /spl mu//spl Omega/。电阻测量是在9个测试卡上进行的,部分测量是在另外11个测试卡上进行的。对卡上的表面应变进行有限元分析,以估计焊点、引线和卡迹对测量电阻的相对贡献。
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引用次数: 1
Advances in flip-chip underfill flow and cure rates and their enhancement of manufacturing processes and component reliability 倒装芯片下填流量和固化速率的研究进展及其对制造工艺和元件可靠性的提高
Pub Date : 1996-05-28 DOI: 10.1109/ECTC.1996.550808
D. Shi, J. Carbin
This paper focuses on significant advances in flip-chip underfill materials via a thorough characterization of the uncured and cured material properties. These characteristics are then translated into what amounts to substantial gains in productivity and reliability. A unique method for determining material flow rates is presented. The data demonstrate the critical relationship between viscosity and flow rate as a function of time and temperature. Material cure rates as a function of time and temperature are also presented using results derived from differential scanning calorimetry or DSC. In addition, the dielectric constant and dissipation factor during the cure process are also measured as an added, more sensitive gauge of the degree of cure. The data from both measurement tools demonstrates what the optimum cure time and temperature parameters are, so as to achieve the optimum glass transition temperature (Tg, generated using DSC). Another critical thermal mechanical property of the underfill material, the linear coefficient of thermal expansion, is characterized with results generated using thermomechanical analysis or TMA. The data is then summarized and translated in terms of its actual impact on manufacturing productivity and component reliability.
本文通过对未固化和固化材料性能的全面表征,重点介绍了倒装芯片下填材料的重大进展。然后将这些特性转化为生产力和可靠性方面的实质性收益。提出了一种确定物料流动速率的独特方法。数据表明粘度和流量之间的临界关系是时间和温度的函数。材料固化率作为时间和温度的函数,也可以用差示扫描量热法(DSC)的结果来表示。此外,还测量了固化过程中的介电常数和耗散系数,作为一种附加的、更灵敏的固化程度指标。两种测量工具的数据显示了最佳固化时间和温度参数,从而实现最佳玻璃化转变温度(Tg,由DSC生成)。下填土材料的另一个关键热力学性能,热膨胀线性系数,是用热力学分析或TMA产生的结果来表征的。然后根据其对制造生产率和组件可靠性的实际影响对数据进行总结和转换。
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引用次数: 12
A method to determine the frequency performance and noise margin of various interconnect technologies 确定各种互连技术的频率性能和噪声裕度的方法
Pub Date : 1996-05-28 DOI: 10.1109/ECTC.1996.550499
J. Kar, R. Shukla, B. Bhattacharyya
In this paper we have shown a method to evaluate various interconnect technologies by circuit simulations. Two different BGA packages with organic and ceramic substrate, mounted on conventional FR4 board are under consideration. We also have taken a configuration by using MCM interconnect where all the chips are mounted by C4 technology directly on copper polymide on ceramic substrate that has small design features, 25 micron line width and 50 micron space. We have considered the performance of the two different substrates, organic and ceramic substrates with BGA packages compared to MCM interconnect in both T and BUS design.
本文给出了一种通过电路仿真来评估各种互连技术的方法。两种不同的BGA封装与有机和陶瓷衬底,安装在传统的FR4板正在考虑。我们还采用了MCM互连的配置,其中所有芯片都通过C4技术直接安装在陶瓷基板上的铜聚酰胺上,该基板具有小设计特征,线宽25微米,空间50微米。我们考虑了两种不同的衬底,有机和陶瓷衬底与BGA封装在T和BUS设计中与MCM互连的性能。
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引用次数: 0
Validation study of compact thermal resistance models of IC packages 集成电路封装紧凑热阻模型的验证研究
Pub Date : 1996-05-28 DOI: 10.1109/ECTC.1996.517389
Zemo Yang, Young Kwon
Accurate estimation of the operating temperature of a semiconductor IC device encapsulated within an electronic package is necessary to ensure reliable performance over the life of the product. The common lumped constant Theata JA (/spl phi/ja) characterized in laboratory setups, was found to be too dependent on mounting and environmental conditions to be effective in practical system applications. Two improved compact models of electronic package thermal characteristics, the Bar-Cohen and Lasance, were analyzed for accuracy in particular situations. A further refinement of the Bar-Cohen and Lasance compact models proposed in this paper was found to be more robust and valid in complicated system applications. The less used but effective lumped constant, Theata JL (/spl phi/jl), which describes the junction to package lead relationship, was also studied. It was found to be useful for quick determination of junction temperature in equilibrium system mounted operating condition. Also covered in this work is a discussion from the theoretical network point of view as well as suggestions of modeling methodologies for board mounted plastic packages.
准确估计封装在电子封装中的半导体IC器件的工作温度对于确保产品在整个使用寿命期间的可靠性能是必要的。在实验室设置中常见的集总常数Theata JA (/spl phi/ JA)被发现过于依赖于安装和环境条件而无法在实际系统应用中有效。对Bar-Cohen和Lasance两种改进的电子封装热特性紧凑模型在特定情况下的准确性进行了分析。本文提出的Bar-Cohen和Lasance紧模型的进一步改进在复杂系统应用中具有更强的鲁棒性和有效性。还研究了较少使用但有效的集总常数Theata JL (/spl phi/ JL),它描述了结与封装引线的关系。结果表明,该方法可用于平衡系统安装工作条件下结温的快速测定。这项工作还涵盖了从理论网络角度的讨论,以及对板安装塑料封装的建模方法的建议。
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引用次数: 3
Thermo-mechanical modeling of a novel MCM-DL technology 一种新型MCM-DL技术的热力学建模
Pub Date : 1996-05-28 DOI: 10.1109/ECTC.1996.550502
R. Dunne, S. Sitaraman
This paper presents parametric studies to assess the thermomechanical reliability of a novel "sandwich" substrate with integrated passives under thermal shock testing. A thermoelastic-plastic finite element analysis is done where FR4 is treated as elastic and orthotropic (with temperature-dependent material properties), and the dielectric polymer and Copper are treated as bilinear elastic-plastic materials. The effect of some geometric and material parameters-FR4 base layer height and insulating layer material-on board warpage and the thermal stress/strain field is discussed, and design guidelines for improved thermo-mechanical integrity of the substrate are suggested.
在热冲击试验中,对一种新型“三明治”衬底的热机械可靠性进行了参数化研究。进行热弹塑性有限元分析,其中FR4被视为弹性和正交异性(具有温度相关的材料特性),而介电聚合物和铜被视为双线性弹塑性材料。讨论了一些几何参数和材料参数(fr4基层高度和绝缘层材料)对板翘曲和热应力/应变场的影响,并提出了提高基板热机械完整性的设计准则。
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引用次数: 6
In-process board warpage measurement in a lab scale wave soldering oven 在实验室规模的波峰焊炉中测量板翘曲
Pub Date : 1996-05-28 DOI: 10.1109/ECTC.1996.517399
M.R. Stiteler, C. Ume, B. Leutz
An automated on-line warpage measurement system for printed wiring boards (PWBs) and printed wiring board assemblies (PWBAs) has been developed. The system is capable of simulating a variety of soldering processes, including the wave soldering process, and performing real-time PWB/PWBA warpage measurements using the shadow moire technique. The system can be used to characterize the warpage behaviour of virtually any PWB/PWBA during the soldering process. Using this system, warpage of PWB test vehicles was measured during simulated wave soldering. The measured warpage varied significantly during wave soldering from that observed both before and after wave soldering. These results help us to understand how the board deforms at every stage of the soldering process.
开发了一种用于印刷线路板和印刷线路板组件的自动在线翘曲测量系统。该系统能够模拟各种焊接过程,包括波峰焊接过程,并使用阴影云纹技术执行实时PWB/PWBA翘曲测量。该系统可用于表征焊接过程中几乎任何PWB/PWBA的翘曲行为。利用该系统对模拟波峰焊过程中PWB试验车的翘曲量进行了测量。在波峰焊期间,测量到的翘曲量与波峰焊前后观察到的翘曲量有显著差异。这些结果有助于我们了解电路板在焊接过程的每个阶段是如何变形的。
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引用次数: 33
期刊
1996 Proceedings 46th Electronic Components and Technology Conference
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