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1996 Proceedings 46th Electronic Components and Technology Conference最新文献

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Moisture sensitivity evaluation of ball grid array packages 球栅阵列封装的水分敏感性评价
Pub Date : 1996-05-28 DOI: 10.1109/ECTC.1996.550504
L. Yip, T. Massingill, H. Naini
Ball Grid Array (BGA) packages have been gaining popularity due to the increasing demand for greater interconnect density. For high I/O applications, plastic BGA (PBGA) and tape BGA (TBGA) are attractive alternatives to fine-pitch quad flat pack and pin grid array packages because of their relative low cost, ease of surface mount assembly, and smaller board space requirement. However, since PBGA and TBGA are non-hermetic packages, they are vulnerable to moisture-induced damage during the surface mount assembly process. An evaluation was performed to investigate the impact of moisture on package delamination and cracking during the solder reflow process and the reliability of PBGA and TBGA packages. Based on our study using scanning acoustic microscopy and reliability stress tests, both PBGA and TBGA can be safely surface mounted if proper storage and handling guidelines are followed.
由于对更高互连密度的需求不断增加,球栅阵列(BGA)封装越来越受欢迎。对于高I/O应用,塑料BGA (PBGA)和磁带BGA (TBGA)是细间距四平面封装和引脚网格阵列封装的有吸引力的替代品,因为它们的成本相对较低,易于表面贴装组装,并且电路板空间要求更小。然而,由于PBGA和TBGA是非密封封装,它们在表面贴装组装过程中容易受到湿气引起的损坏。研究了回流焊过程中水分对封装分层和开裂的影响,以及PBGA和TBGA封装的可靠性。基于扫描声学显微镜和可靠性应力测试的研究,如果遵循适当的存储和处理指南,PBGA和TBGA都可以安全地表面安装。
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引用次数: 8
Low-cost automated fiber pigtailing machine 低成本自动化光纤尾纤机
Pub Date : 1996-05-28 DOI: 10.1109/ECTC.1996.517438
O. Strand
Automated fiber pigtailing machines (AFPMs) have been designed and built under an ARPA-funded project The AFPM enables many of the critical technologies to perform automated sub-micron fiber pigtailing compatible with a low-cost manufacturing environment. These technologies include low-cost high-precision stages, computer vision to replace the labor-intensive coarse alignment, and many details of parts handling and feeding. Subsequent generations of the AFPM may build upon the design concepts developed here to pigtail fibers to OE devices in more complicated geometries. For example, all applications for this project use epoxy to attach the fibers, so no applications using solder or laser welding have been considered. Also, the stages to manipulate the fibers provide only three axes of translation, so no rotational degrees of freedom are available, including the very important roll axis for polarization-dependent applications. The third AFPM at LLNL will be used to develop some of these capabilities.
自动化光纤尾纤机(AFPM)是由美国国防部高级研究计划局(arpa)资助的一个项目,AFPM使许多关键技术能够在低成本制造环境下执行自动化亚微米光纤尾纤。这些技术包括低成本的高精度工作台,取代劳动密集型粗对准的计算机视觉,以及零件处理和进给的许多细节。后续几代的AFPM可能会建立在这里开发的设计概念的基础上,以更复杂的几何形状将光纤连接到OE设备。例如,这个项目的所有应用都使用环氧树脂来附着纤维,因此没有考虑使用焊料或激光焊接的应用。此外,操作光纤的阶段只提供三个平移轴,因此没有旋转自由度,包括非常重要的偏振光相关应用的滚轴。LLNL的第三个AFPM将用于开发其中的一些能力。
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引用次数: 1
Simulation of frequency dependent conductor loss in interconnects 互连中频率相关导体损耗的仿真
Pub Date : 1996-05-28 DOI: 10.1109/ECTC.1996.550514
D. Divekar, R. Raghuram, F. Balistreri, N. Matsui
Simulation of frequency dependence of conductor losses is important for getting accurate electrical performance data of interconnects. The method of characteristics is extended to take into account this effect. The method is well suited for incorporating into a general purpose circuit analysis program for time domain simulation. This enables the analysis of interconnects connected in any arbitrary topology along with the associated nonlinear circuits for high speed digital and analog systems.
模拟导线损耗的频率依赖性对获得准确的互连电性能数据具有重要意义。对特征法进行了扩展,以考虑这种影响。该方法非常适合于集成到通用电路分析程序中进行时域仿真。这使得可以分析连接在任意拓扑中的互连以及高速数字和模拟系统的相关非线性电路。
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引用次数: 2
Statistical methods for stress screen development 应力筛发展的统计方法
Pub Date : 1996-05-28 DOI: 10.1109/ECTC.1996.550756
M. R. Cooper
Stress screening during design, development, and production of electronic hardware is a quality improvement technique which can be employed to reduce defects in a product. However, due to the variety of electronic hardware types which may be screened and the number of stresses which may be applied for screening, there are no commercial standards which describe how to develop an effective stress screen. This paper describes a non-product-specific screen development technique which utilizes statistical analysis methods to achieve an effective and efficient stress screen. Statistical applications for various aspects of stress screen development are suggested, including Pareto analysis, Exploratory Data Analysis (EDA), Weibull analysis of time-to-failure data, comparison of means, analysis of variance (ANOVA), use of statistical process control charts (CUSUM, X-bar R), Duane plots of reliability growth, and use of the Poisson distribution for determining sample screen sizes. The techniques outlined involve test and analytical activities applied throughout product development; from first prototypes through to volume production. The use of statistical methods allows for development of an effective screen to remove defects and for an effective risk assessment of the effect of defects through numerical quantification of defect probabilities.
电子硬件设计、开发和生产过程中的应力筛选是一种质量改进技术,可用于减少产品缺陷。然而,由于可筛选的电子硬件类型的多样性以及可用于筛选的应力的数量,没有描述如何开发有效应力筛选的商业标准。本文介绍了一种利用统计分析方法实现有效、高效应力筛分的非特定产品筛分开发技术。本文提出了应力筛分开发的各个方面的统计应用,包括帕累托分析、探索性数据分析(EDA)、失效时间数据的威布尔分析、均值比较、方差分析(ANOVA)、使用统计过程控制图(CUSUM, X-bar R)、可靠性增长的Duane图,以及使用泊松分布来确定样本筛分大小。概述的技术包括在整个产品开发过程中应用的测试和分析活动;从最初的原型到批量生产。统计方法的使用允许开发一个有效的筛选来移除缺陷,并且允许通过缺陷概率的数字量化对缺陷的影响进行有效的风险评估。
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引用次数: 0
Parallel optical interconnections for future broad band systems, based on the "fibre in board technology" 基于“板中光纤技术”的未来宽带系统并行光互连
Pub Date : 1996-05-28 DOI: 10.1109/ECTC.1996.517402
G. de Pestel, A. Picard, J. Vandewege, D. Morlion, Q. Tan, J. Van Koetsem, F. Migom, P. Vetter
A novel interconnection technology based on the integration of glass optical fibres in a standard printed circuit board is presented to overcome the interconnection bottleneck in the nest generation of broad band switching fabrics. Within these systems, the parallel electro-optical modules will be: integrated on the switching board itself which has a switching capacity of 20 Gbit/s. A robust and automated technology is used for the realisation of optical interconnections between these electro-optical (E/O) modules and the off-board connectors at the edge of the board. Dedicated surface optical contacts have been developed, capable of handling 16 parallel channels. These surface optical contacts can be integrated everywhere on the board and can be used for mounting an electro-optical module or a multifibre connector compatible with this technology. Electro-optical modules (8 channel transmitters and 4 channel receivers) and multifibre optical back panel connectors have been integrated on an engineering prototype for the evaluation of the technology. Off-board links, over 200 m MM (graded index) fibre, and on-board links are operational at 622 Mbit/s. The boards have been subjected to reliability tests and preliminary results reveal no degradation of the board after thermal cycling. Precision moulding techniques are presented to make the proposed technology more cost-effective and suitable for volume production.
为了克服下一代宽带交换网的互连瓶颈,提出了一种基于玻璃光纤集成在标准印刷电路板上的互连技术。在这些系统中,并行电光模块将集成在交换板上,交换容量为20 Gbit/s。一种强大的自动化技术用于实现这些光电(E/O)模块与板边缘的板外连接器之间的光互连。专用的表面光学触点已经开发出来,能够处理16个平行通道。这些表面光触点可以集成在电路板上的任何地方,并可用于安装与该技术兼容的光电模块或多光纤连接器。光电模块(8通道发射器和4通道接收器)和多光纤后面板连接器已经集成在一个工程原型上,以评估该技术。板外链路,超过200m MM(分级索引)光纤和板上链路的运行速度为622 Mbit/s。这些板已经进行了可靠性测试,初步结果表明,经过热循环后,板没有退化。提出了精密成型技术,使所提出的技术更具成本效益,适合批量生产。
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引用次数: 8
Fluxless no-clean assembly of solder bumped flip chips 无焊剂的无清洁组装焊凸倒装芯片
Pub Date : 1996-05-28 DOI: 10.1109/ECTC.1996.517442
N. Koopman, S. Nangalia, V. Rogers
MCNC has developed a radically new fluxless, no-clean process which has shown considerable success with assembly of a variety of flip chip configurations. The process, called PADS (Plasma Assisted Fluxless Soldering) relies on a pretreatment which enables the subsequent solder reflow in inert ambients. Conventional mass production soldering tools can be used, just eliminating the flux dispense and flux cleaning steps, and adding the pretreatment step. Highlights of the applications studies are presented. Examples include high lead (97Pb3Sn) bumped flip chips joined to multilayer ceramic substrates with Mo/Mi/Au microsockets at 350/spl deg/C in nitrogen, eutectic tin/lead solder bumped flip chips joined at 250/spl deg/C to bare copper, 95/5 lead/tin bumped flip chips joined to eutectic dipped FR4 printed circuit boards, joining of 90/10 lead tin bumps to each other at 350/spl deg/C, unique MEMS (Micro Electrical Mechanical Systems) devices joined with the dry fluxless process, and solder bumped flip chips joined to flexible circuits. Other related topics to be discussed include tacking, self alignment and its measurement, balling reflow, and rework operations including hot chip pull and site dress. Other areas of application of the fluxless process are highlighted including hermetic seal band attachment, joining of flexible circuit TAB leads to insulator substrates, and joining to solid solder deposits on FR4.
MCNC开发了一种全新的无熔剂,无清洁工艺,在各种倒装芯片配置的组装中取得了相当大的成功。该工艺被称为PADS(等离子辅助无焊剂焊接),它依赖于预处理,使随后的焊料在惰性环境中回流。可以使用常规的批量生产焊锡工具,只是省去了助焊剂的点药和助焊剂的清洗步骤,并增加了预处理步骤。介绍了应用研究的重点。例如,高铅(97Pb3Sn)碰撞倒装芯片在氮气中以350/spl度/C的温度与Mo/Mi/Au微插座连接到多层陶瓷基板上,共晶锡/铅焊料碰撞倒装芯片在250/spl度/C的温度下与裸铜连接,95/5铅/锡碰撞倒装芯片与共晶浸铜印刷电路板连接,90/10铅锡碰撞在350/spl度/C的温度下相互连接,独特的MEMS(微电子机械系统)设备与干无熔剂工艺连接,和焊接碰撞倒装芯片连接到柔性电路。其他相关的主题将讨论包括钉钉,自对准及其测量,球回流和返工操作,包括热片拉和现场修整。强调了无熔剂工艺的其他应用领域,包括密封带连接,柔性电路TAB导联到绝缘体基板的连接,以及连接到FR4上的固体焊料沉积。
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引用次数: 10
Structure-dependent reliability assessment of 1.3 /spl mu/m InGaAsP/InP uncooled laser diodes by accelerated aging test 加速老化试验评估1.3 /spl mu/m InGaAsP/InP非冷却激光二极管的结构可靠性
Pub Date : 1996-05-28 DOI: 10.1109/ECTC.1996.550904
N. Hwang, G. Joo, Sang-Hwan Lee, Seong-Su Park, H. Cho, Min-Kyu Song, K. Pyun
The purpose of this paper is to demonstrate reliability analysis of 1.3 /spl mu/m InGaAsP/InP MQW-PHB laser diodes (LD) for high speed optical communication systems. We have accelerated aging tests and compared the assessment of 1.3 /spl mu/m InGaAsP/InP strain-compensated MQW PBH-LD's with different numbers of quantum well (N/sub QW/) and active width (W/sub A/). The experimental results show that /spl Delta/I/sub th/ is related with W/sub A/ rather than with N/sub QW/. For the same W/sub A/, we have observed that the variation of N/sub QW/ has less effect on /spl Delta/I/sub th/ which is primarily due to the limitation of the fabrication process in controlling the uniformity and homogeneity in the MQW layer.
本文的目的是验证用于高速光通信系统的1.3 /spl μ m InGaAsP/InP MQW-PHB激光二极管(LD)的可靠性分析。我们进行了加速老化试验,比较了不同量子阱数(N/sub QW/)和有效宽度(W/sub A/)的1.3 /spl mu/m InGaAsP/InP应变补偿MQW PBH-LD的评价。实验结果表明,/spl Delta/I/sub - th/与W/sub - A/有关,而与N/sub - QW/无关。对于相同的W/sub A/,我们观察到N/sub QW/的变化对/spl Delta/I/sub th/的影响较小,这主要是由于制造工艺在控制MQW层的均匀性和均匀性方面的限制。
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引用次数: 0
Warpage study of glob top cavity-up EPBGA packages 球形顶空腔EPBGA封装翘曲研究
Pub Date : 1996-05-28 DOI: 10.1109/ECTC.1996.517460
D. Liang
This paper describes a warpage study on LSI Logic's cavity up 40/spl times/10 mm 503 EPBGA and 35/spl times/35 mm 313 EPBGA packages. The main objectives of this study are to evaluate the impacts of the major assembly process on the package warpage, and to determine the impact significance of die size, encapsulation size, encapsulation height and substrate thickness on the package warpage. The package construction and assembly processes are reviewed first. The packages are single tier, 4 layer laminate chip carriers with glob top encapsulation. The assembly processes include die attach, encapsulation, ball attach and marking. Full factorial experiments were designed with both 503 EPBGA and 313 EPBGA packages. Package warpages were measured after each major assembly process. The warpage mode was monitored, and the final package warpages after marking were used for experiment analysis. At LSI Logic, this study has been used to identify the variables to minimize warpage. This was possible without significant change to the overall package construction. LSI Logic is able to meet coplanarity requirement on the low cost 4 layer package structure.
本文对LSI Logic的腔体翘曲进行了40/spl倍/10 mm 503 EPBGA和35/spl倍/35 mm 313 EPBGA封装的研究。本研究的主要目的是评估主要组装工艺对封装翘曲的影响,并确定模具尺寸、封装尺寸、封装高度和衬底厚度对封装翘曲的影响意义。首先回顾了包装的结构和装配过程。封装为单层,4层层压芯片载体,采用球形顶部封装。装配过程包括贴模、封装、贴球和打标。采用503 EPBGA和313 EPBGA包装设计全因子实验。在每个主要装配过程后测量包装翘曲。对翘曲模式进行监测,并将打标后的最终包装翘曲量用于实验分析。在LSI Logic,这项研究已被用于识别变量,以尽量减少翘曲。这是可能的,而不需要对整个包结构进行重大更改。LSI Logic能够满足低成本4层封装结构的共平面性要求。
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引用次数: 11
Moisture resistant aluminum nitride filler for high thermal conductivity microelectronic molding compounds 用于高导热微电子成型化合物的耐湿氮化铝填料
Pub Date : 1996-05-28 DOI: 10.1109/ECTC.1996.517410
A. A. Gallo, C. Bischof, K. Howard, S. D. Dunmead, S. A. Anderson
A patented moisture resistant aluminum nitride filler has been developed for use in high thermal conductivity microelectronic molding compounds. Molding compounds based on biphenyl resin and using this filler show high thermal conductivity (4.5 W/mK), low coefficient of thermal expansion (16 ppm //spl deg/C), good flowability, high strength, moderate abrasion, and device reliability comparable to standard fused silica systems. Finite Element Analysis of a TO220 device using transient thermal stress shows approximately a 41% and 64% reduction respectively for Theta ja and Theta jc, assuming an aluminum nitride molding compound of 3.2 W/mK. Experimental thermal measurements on a 208 lead PQFP (no heat sink) molded with an ECN based molding compound (3.4 W/mK) yielded a 21% reduction in Theta ja and a 61% reduction in Theta jc.
一种专利的抗湿氮化铝填料已开发用于高导热微电子成型化合物。基于联苯树脂和使用这种填料的成型化合物具有高导热性(4.5 W/mK)、低热膨胀系数(16 ppm //spl℃)、良好的流动性、高强度、适度的磨损和可与标准熔融二氧化硅系统媲美的设备可靠性。利用瞬态热应力对TO220器件进行的有限元分析表明,假设氮化铝成型化合物为3.2 W/mK, θ ja和θ jc分别降低了约41%和64%。用ECN基成型化合物(3.4 W/mK)成型的208铅PQFP(无散热器)的实验热测量结果显示,Theta ja降低了21%,Theta jc降低了61%。
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引用次数: 10
Experimental evaluation of moisture-induced failures of surface mount plastic packages 表面贴装塑料封装受潮失效的实验评估
Pub Date : 1996-05-28 DOI: 10.1109/ECTC.1996.517375
Qazi Mudassar Ilyas, M. Potter
Moisture induced failures of surface mount plastic electronic packages during solder reflow is investigated experimentally for various package designs and different levels of moisture. Testing was carried out in connection with the development of guidelines for experimental qualifications and reliability monitoring programs for Metal Oxide Semiconductor (MOS) Integrated Circuit (IC) in plastic packages. Based on the obtained data, we developed recommendations for the selection of the appropriate moisture preconditioning parameters. The recommendations can be helpful to engineers associated with handling and storage of plastic packages of IC devices in and out of dry bags, as well as to quality control specialists, factory personnel, and customers involved in the manufacturing of surface mount plastic packages.
针对不同的封装设计和不同的湿度水平,对表面贴装塑料电子封装在焊料回流过程中的湿致失效进行了实验研究。测试是与塑料封装金属氧化物半导体(MOS)集成电路(IC)的实验资格和可靠性监测程序指南的制定有关的。根据获得的数据,我们提出了选择适当的水分预处理参数的建议。这些建议可以帮助工程师处理和存储IC器件的塑料封装在干袋内和干袋外,以及质量控制专家,工厂人员和参与表面贴装塑料封装制造的客户。
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引用次数: 4
期刊
1996 Proceedings 46th Electronic Components and Technology Conference
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