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1996 Proceedings 46th Electronic Components and Technology Conference最新文献

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An improvement in reflow performance of plastic packages 塑料包装回流性能的改进
Pub Date : 1996-05-28 DOI: 10.1109/ECTC.1996.550757
T. Cho, Kyujin Lee, Min-Ho Lee, Seung-Ho Ahn, S. Oh
The influence of die pad design and die attach adhesive on the resistance of a thin small out line package (TSOP) to reflow cracking has been investigated. Mechanisms of reflow cracking were studied using scanning acoustic tomography (SAT) and scanning electron micrography (SEM). For more precise analysis, computational calculations of stress were conducted. In the case of dimpled die pad, an experimental die adhesive with lower moisture absorption and higher adhesion strength showed excellent resistance to reflow cracking, resulting in crack-free performance in level I preconditioning tests. However,packages with the slot lead frame failed in level I preconditioning tests. The failure was due to the interfacial delamination between the bottom surface of die and the epoxy molding compound (EMC). SAT showed that the delamination initiated at the periphery of the slot during temperature cycling in preconditioning. During the subsequent soaking and IR reflow, moisture condensed at the delaminated interface generated the high vapour pressure that exceeded the fracture strength of the EMC. In other words, the interfacial integrity between the bottom surface of die and the molding compound is critical to the reflow cracking in packages with slot lead frame.
研究了模垫设计和模贴胶对薄型小外线封装(TSOP)抗回流开裂性能的影响。利用扫描声层析成像(SAT)和扫描电镜(SEM)研究了回流裂纹的形成机理。为了进行更精确的分析,进行了应力计算。在凹模垫的情况下,具有较低吸湿率和较高粘接强度的实验模胶具有优异的抗回流开裂性能,在一级预处理试验中具有无裂纹的性能。但是,带槽引线框架的封装在I级预处理测试中失败。失效的原因是模具底面与环氧树脂复合材料(EMC)之间的界面分层。SAT结果表明,在温度循环过程中,分层发生在槽的外围。在随后的浸泡和红外回流过程中,分层界面处的水汽凝结产生了超过EMC断裂强度的高蒸气压。换句话说,模具底面与成型化合物之间的界面完整性对槽引线框架封装的回流开裂至关重要。
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引用次数: 0
Effects of moisture and delamination on cracking of plastic IC packages during solder reflow 焊料回流过程中水分和分层对塑料IC封装开裂的影响
Pub Date : 1996-05-28 DOI: 10.1109/ECTC.1996.550496
A. Tay, T.Y. Lin
Some studies have indicated that "popcorn" cracking of plastic IC packages during solder reflow is due to excessive stress caused by the vaporization of moisture in the interface between the die pad and the plastic encapsulant. The numerical stress analyses done to date, however, have assumed that the vapor pressure in the delaminated pad-encapsulant is equal to the saturation pressure corresponding to the temperature at the interface during solder reflow. In fact, this vapor pressure in the delamination is developed gradually by the diffusion of moisture into the delamination. In this paper, this transient pressure rise at the delaminated pad-encapsulant interface is obtained using finite element simulation of the heat and moisture diffusion processes that occur simultaneously. It is shown that the maximum vapor pressure developed in the delamination is much lower than the saturation pressure values assumed by other researchers. However, even at this lower vapor pressure, it is shown using finite element analysis employing a crack-tip element, that the maximum principal stress developed in the encapsulant exceeds its strength. Thus, cracking of the encapsulant would still occur. It is also shown that delamination of the pad-encapsulant interface is necessary condition for package cracking. More significantly, it is established that the primary effect of moisture in "popcorn" cracking is the degradation of the adhesion of the pad-encapsulant interface, and not so much the increase in stress due to moisture vaporizing in the delaminated interface.
一些研究表明,在焊料回流过程中,塑料IC封装的“爆米花”开裂是由于模垫和塑料封装剂之间界面的水分蒸发引起的过大应力。然而,迄今为止所做的数值应力分析都假设分层衬垫封装剂中的蒸汽压力等于焊料回流过程中界面温度对应的饱和压力。实际上,分层中的蒸汽压是随着水分向分层中的扩散而逐渐发展起来的。本文采用有限元模拟方法,对分层衬垫-密封剂界面的热湿扩散过程进行了模拟,得到了分层衬垫-密封剂界面的瞬态压力上升。结果表明,分层过程中产生的最大蒸汽压远低于其他研究人员假设的饱和压力值。然而,即使在这种较低的蒸汽压力下,采用裂纹尖端元素的有限元分析表明,在封装剂中产生的最大主应力超过了其强度。因此,密封剂仍然会发生开裂。研究还表明,垫包层界面的分层是导致包层开裂的必要条件。更重要的是,确定了“爆米花”开裂中水分的主要影响是衬垫-封装剂界面附着力的降低,而不是由于分层界面中水分汽化而导致的应力增加。
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引用次数: 33
Plastic encapsulated microcircuits (PEM) qualification testing 塑料封装微电路(PEM)鉴定测试
Pub Date : 1996-05-28 DOI: 10.1109/ECTC.1996.517418
J. Scalise
Microcircuit package qualification testing is used to establish the reliability of integrated circuit processes and devices as they relate to part packaging. This paper presents the results of package qualification tests conducted on plastic encapsulated microcircuits (PEMs) and plastic discrete devices (diodes, transistors) used in avionics applications. Highly Accelerated Stress Test (HAST) and temperature cycle (TC) test results, including part failure mechanisms and associated failure rates, are provided. A variety of plastic package styles and integrated circuit functions have been tested. Examples of package styles tested include: small outline (SO), plastic leaded chip carrier (PLCC), thin small outline package (TSOP), plastic quad flat package (PQFP), and plastic dual-in-line (PDIP). Manufacturers' devices have been evaluated and various plastic compounds have been compared to determine which provide optimum reliability. The testing showed that package qualification performance of PEMs is affected by: type of compound, passivation (including die coat), and die size. HAST failures are caused by moisture penetration of the package while temperature cycle failures result from coefficient of thermal expansion (CTE) mismatch effects.
微电路封装资格测试用于建立集成电路工艺和器件的可靠性,因为它们与部件封装有关。本文介绍了用于航空电子应用的塑料封装微电路(PEMs)和塑料分立器件(二极管、晶体管)的封装合格测试结果。提供了高加速应力测试(HAST)和温度循环(TC)测试结果,包括零件失效机制和相关故障率。各种塑料封装风格和集成电路功能已经过测试。测试的封装样式示例包括:小轮廓(SO),塑料引脚芯片支架(PLCC),薄小轮廓封装(TSOP),塑料四平面封装(PQFP)和塑料双列直插(PDIP)。对制造商的设备进行了评估,并对各种塑料化合物进行了比较,以确定哪种材料提供了最佳的可靠性。测试结果表明:化合物类型、钝化(包括模具涂层)和模具尺寸对粉末冶金材料的封装合格性能有影响。HAST失效是由封装的水分渗透引起的,而温度循环失效是由热膨胀系数(CTE)失配效应引起的。
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引用次数: 8
Solder joint reliability study of 256 pin, 0.4 mm pitch, PQFP 256引脚0.4 mm间距PQFP焊点可靠性研究
Pub Date : 1996-05-28 DOI: 10.1109/ECTC.1996.550891
C. K. Yeo, S. Mhaisalkar, H. Pang
In this paper, a comprehensive experimental and numerical study of the solder joint reliability for 256 pin, 0.4 mm pitch Plastic Quad Flat Packs (PQFPs) are presented. The reliability of solder joints were assessed through accelerated lifetime testing under the temperature range of -55/spl deg/C to 125/spl deg/C. Sample were progressively taken out at 1000 cycles intervals to study the change in microstructure such as grain coarsening, growth of intermetallics, initiation and propagation of thermal fatigue cracks. Temperature cycling results were modeled by 3-parameter Weibull distribution. The deformation history of solder joints was analyzed by three dimensional non-linear finite element method (FEM) involving thermal elastic-plastic-creep simulation. The plastic and creep strain ranges were used in life prediction models and compared to the experimental results. Satisfactory correlation was observed.
本文对256引脚、0.4 mm间距塑料四平面封装(PQFPs)的焊点可靠性进行了全面的实验和数值研究。在-55 ~ 125 spl℃的温度范围内,通过加速寿命试验评估焊点的可靠性。以1000次循环为间隔逐步取试样,研究其显微组织的变化,如晶粒粗化、金属间化合物的生长、热疲劳裂纹的萌生和扩展等。温度循环结果采用三参数威布尔分布建模。采用热弹塑性蠕变模拟的三维非线性有限元法对焊点的变形历程进行了分析。将塑性应变和蠕变应变范围用于寿命预测模型,并与试验结果进行了比较。观察到令人满意的相关性。
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引用次数: 12
A 533 MBits/sec/wire modular bus with single or double parallel termination 一种533mbits /sec/wire模块化总线,具有单或双并行终端
Pub Date : 1996-05-28 DOI: 10.1109/ECTC.1996.550765
S. Nimmagadda, J. Dillon, A. Moncayo
A bus with a novel modularity and termination scheme is described. The modular bus, referred to as the Y Channel, provides a bandwidth of 533 MBits/sec/wire and operates with either single or double parallel termination. Y Channel has a termination on the mother board and another termination on the optional expansion module. The impedance of the bus changes when the module is inserted. To maintain a constant voltage swing on the bus in both the cases (i.e. with and without the module), the device currents are automatically scaled. This scheme eliminates the need for dummy terminator modules that are normally used in high speed buses as place holders for future expansion. Y Channel has been verified through Spice simulations and with test hardware and has been successfully implemented in real system applications.
介绍了一种具有新颖模块化和终端方案的总线。模块化总线,被称为Y通道,提供533兆比特/秒/线的带宽,并以单或双并行终端操作。Y通道在母板上有一个终端,在可选级联模块上有另一个终端。当插入模块时,总线的阻抗会发生变化。为了在两种情况下(即带和不带模块)保持总线上的恒定电压摆幅,设备电流会自动缩放。这种方案消除了通常在高速总线中用作未来扩展占位符的虚拟终结器模块的需要。Y通道已通过Spice模拟和测试硬件进行验证,并已成功地在实际系统应用中实现。
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引用次数: 2
Prevention of aluminum pad corrosion by UV/ozone cleaning 紫外线/臭氧清洗防止铝垫腐蚀
Pub Date : 1996-05-28 DOI: 10.1109/ECTC.1996.517380
Seung-Ho Ahn, T. Cho, Yoon-Soo Kim, S. Oh
One of the methods to prevent the moisture concentration, which can promote the corrosion of aluminum is to remove the space around the aluminum bonding pad. In other words, the perfect adhesion without delamination between the integrated circuit chip and the molding compound would not allow the electrolyte formation, and the aluminum pad corrosion. UV/ozone cleaning of the chip was thought to be able to strengthen the chip-molding compound adhesion. In this work, the effectiveness of UV/ozone cleaning in the prevention of aluminum pad corrosion, and the relationship between the delamination and the corrosion were investigated.
防止能促进铝腐蚀的水分集中的方法之一是去除铝粘接垫周围的空间。换句话说,集成电路芯片和成型化合物之间没有分层的完美粘附将不允许电解质形成和铝垫腐蚀。紫外/臭氧清洗芯片被认为能够加强芯片成型复合材料的附着力。本文研究了UV/臭氧清洗对铝垫腐蚀的预防效果,以及分层与腐蚀的关系。
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引用次数: 4
A novel bonding technique to bond CTE mismatched devices 一种新型CTE错配器件的键合技术
Pub Date : 1996-05-28 DOI: 10.1109/ECTC.1996.550882
B. Chandran, W. F. Schmidt, M. Gordon
Thermal expansion mismatch between electronic devices and their substrates induces stresses in the assembly during bonding and operation. These stresses in extreme cases cause cracking of the electronic device during bonding. For GaAs devices back-side bonded to a high conductivity artificial diamond substrate using Au-Sn solder, analytical and numerical analyses were conducted to determine the bonding stresses in the GaAs die. Bonding experiments were conducted to study the effect of varying cooling rates on die failure. Experimental data demonstrate that only smaller sized dice (1 mm/spl times/1 mm and 2 mm/spl times/2 mm) survived bonding without cracking. This observation was corroborated by analytical and numerical studies which show that the stress induced in the larger dice exceeded the strength of the material. Slow (/spl ap/2/spl deg/C/min) but continuous cooling from the bonding temperature did not improve the survival rate of the dice significantly. A new cooling scheme was developed utilizing the high temperature creep properties of the Au-Sn solder. This cooling scheme incorporates solder layer creep at high temperatures to relieve the stresses in the attached die. Bonding experiments with sizes up to 10 mm/spl times/10 mm and thicknesses down to 4 mils were performed with a 100% survival rate of the dice.
电子器件及其衬底之间的热膨胀失配在键合和操作过程中会引起组装中的应力。这些应力在极端情况下会导致电子设备在粘合过程中开裂。采用Au-Sn焊料将GaAs器件背面焊在高导电性人造金刚石衬底上,通过分析和数值分析确定了GaAs器件的焊接应力。通过焊接实验研究了不同冷却速率对模具失效的影响。实验数据表明,只有较小尺寸的骰子(1mm /spl乘以/ 1mm和2mm /spl乘以/ 2mm)在粘合后没有开裂。分析和数值研究证实了这一观察结果,表明在较大的骰子中引起的应力超过了材料的强度。缓慢冷却(/spl ap/2/spl°/C/min)但持续冷却并没有显著提高骰子的存活率。利用金锡焊料的高温蠕变特性,开发了一种新的冷却方案。这种冷却方案结合了高温下焊料层蠕变,以减轻所附模具中的应力。尺寸可达10mm /spl倍/ 10mm,厚度可达4mil的粘接实验中,骰子的存活率为100%。
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引用次数: 13
Low cost packaging of semiconductor laser arrays using passive self-aligned flip-chip technique on Si motherboard 采用无源自对准倒装芯片技术在硅主板上实现半导体激光阵列的低成本封装
Pub Date : 1996-05-28 DOI: 10.1109/ECTC.1996.517368
W. Hunziker, W. Vogt, H. Melchior, R. Germann, C. Harder
A passive self-aligned packaging technique for semiconductor laser arrays has been realized. Alignment trenches on the laser chip are introduced to enable self-alignment to optical fibers during flip-chip mounting on a structured Si motherboard. The use of the etched Si sidewalls for alignment results in a self-positioning effect, reducing device placing precision, and allows larger tolerances in the motherboard processing. Arrays of 4, 8 and 12 lasers have been flip-chip mounted with a coupling efficiency of -3.4/spl plusmn/0.2 dB to cleaved 50/125 /spl mu/m multimode fiber (MMF) ribbons. The excess loss due to the optical mounting process is <0.3 dB. Coupling to lensed MMF's results in 1.3/spl plusmn/0.2 dB coupling loss. The laser characteristics, such as threshold current and efficiency remain unchanged during packaging and show a very low temperature dependence. A characteristic temperature of 170 K in the range of 25/spl deg/C to 75/spl deg/C opens the possibility for applications of these laser modules without active temperature control. Together with the short assembly times of the passive self-alignment, the described technology is very promising for low-cost laser array modules.
实现了半导体激光器阵列的被动自对准封装技术。在结构硅主板上安装倒装芯片时,引入激光芯片上的对准沟槽以实现对光纤的自对准。使用蚀刻硅侧壁进行校准,产生自定位效果,降低设备放置精度,并允许在主板加工中有更大的公差。4、8和12激光器阵列已被倒装,耦合效率为-3.4/spl plusmn/0.2 dB,可切割50/125 /spl mu/m多模光纤(MMF)带。由于光学安装过程造成的额外损耗<0.3 dB。耦合到透镜MMF导致1.3/spl plusmn/0.2 dB耦合损耗。激光特性,如阈值电流和效率在封装过程中保持不变,并表现出非常低的温度依赖性。在25/spl°C到75/spl°C的范围内,170 K的特性温度为这些激光模块的应用开辟了没有主动温度控制的可能性。再加上无源自对准的装配时间短,该技术在低成本激光阵列模块中具有很大的应用前景。
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引用次数: 10
A synthetic criterion for level-1 crack-free package-proposal of a superior package structure 1级无裂纹包装的综合判据——一种优良包装结构的建议
Pub Date : 1996-05-28 DOI: 10.1109/ECTC.1996.517377
Y. Inoue, K. Sawada, N. Kawamura, T. Sudo
A synthetic criterion to provide guidance for the high-reliability structure design for the level-1 crack-free package is introduced. The criterion reflects a consideration of both delamination and package cracking. According to the criterion, to prevent delamination is the most effective means to realize the level-1 crack-free package for large chips (ex. 15 mm square). Therefore, a new package structure, a chip side support (CSS) structure which eliminates a die-pad is proposed and reliability tests are carried out. The CSS package realizes the level-1 crack-free package without moisture-proof packing.
介绍了一种综合准则,为一级无裂纹封装的高可靠性结构设计提供指导。该标准反映了对分层和包装开裂的考虑。根据该标准,防止分层是实现大芯片(如15mm方)一级无裂纹封装的最有效手段。为此,提出了一种新的封装结构——芯片侧支撑(CSS)结构,并进行了可靠性测试。CSS的包装不需要防潮包装,实现了1级无裂纹包装。
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引用次数: 5
The development of component-level thermal compact models of a C4/CBGA interconnect technology: the Motorola PowerPC 603/sup TM/ and PowerPC 604/sup TM/ RISC microprocessors 开发了采用C4/CBGA互连技术的组件级热紧凑模型:摩托罗拉PowerPC 603/sup TM和PowerPC 604/sup TM/ RISC微处理器
Pub Date : 1996-05-28 DOI: 10.1109/ECTC.1996.517392
J. Parry, H. Rosten, G. Kromann
Thermal resistance networks or "compact" models of the PowerPC 603 and PowerPC 604 microprocessors in controlled-collapsed-chip-connection/ceramic-ball-grid-array (C4/CBGA) single-chip package are derived from "detailed" three-dimensional conduction models of the parts by both analytical and data fitting techniques. The behavioral correctness of these models is assessed by comparing the die-junction temperatures predicted for the compact model with the detailed model results for a range of boundary conditions applied at the surfaces of the package. The performance of these models is then verified by comparing the detailed and compact models in an application-specific environment (a wind tunnel) using a computational-fluid dynamics program. The interaction between the package and its environment is also discussed. The work reported here forms part of a long term European research program to create and validate generic thermal models of a range of electronic parts.
热阻网络或“紧凑”模型的powerpc603和powerpc604微处理器在控制-崩溃芯片连接/陶瓷球网格阵列(C4/CBGA)单芯片封装是由零件的“详细”三维传导模型通过分析和数据拟合技术导出。这些模型的行为正确性是通过比较紧凑模型预测的模结温度与应用于封装表面的一系列边界条件的详细模型结果来评估的。然后,通过使用计算流体动力学程序在特定应用环境(风洞)中比较详细模型和紧凑模型,验证这些模型的性能。还讨论了包与其环境之间的相互作用。这里报告的工作是欧洲长期研究计划的一部分,该计划旨在创建和验证一系列电子部件的通用热模型。
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引用次数: 43
期刊
1996 Proceedings 46th Electronic Components and Technology Conference
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