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STUDY OF HEAT EXCHANGER NETWORK CLEANING SCHEDULE DESIGN WITH HEURISTIC SCENARIO ANALYSIS 基于启发式情景分析的换热网络清洗计划设计研究
IF 1.8 4区 工程技术 Q4 CHEMISTRY, MULTIDISCIPLINARY Pub Date : 2021-09-06 DOI: 10.30492/IJCCE.2021.136437.4334
R. Handogo, Hairul Huda, T. R. Biyanto, Wei Wu, Vincentius Surya Kurnia Adi
The crude oil refinery heat exchanger network (HEN) cleaning schedule is critical to maximize the energy recovery and simultaneously maintain the HEN performance. In reality, the HEN configuration consists of multiple heat exchanger units with different sizes, fouling rates, and initial efficiencies. The plant availability and the HEN efficiency may decrease to a certain level after a period of operation due to fouling and heat exchangers taken offline for cleaning. Therefore, cleaning and bypass procedure is deemed necessary. In this study, the heat exchanger performance represented by the overall heat transfer coefficient is evaluated based on a proposed heuristics algorithm for seeking the optimum cleaning schedule while incorporating rigorous cleaning rules. Four heuristic values for HEN cleaning schedule scenarios are proposed to evaluate the overall performance of the HEN. The additional heat duty on the process heater due to cleaning operation and the total annual cost are considered in a crude oil refinery HEN that consists of 11 heat exchanger units. The cleaning frequency of the heat exchanger is found to have a significant effect on HEN performance. The results from the scenario analysis suggest that there is a proper cleaning schedule for optimum operation of a crude oil refinery HEN. It is also indicated that the design of the cleaning schedule depends on fouling resistance and the capacity of related heat exchangers.
原油炼油厂热交换器网络(HEN)清洗计划是最大限度地回收能量并同时保持HEN性能的关键。实际上,HEN配置由多个具有不同尺寸、结垢率和初始效率的热交换器单元组成。在运行一段时间后,由于污垢和热交换器离线清洗,设备可用性和HEN效率可能会下降到一定水平。因此,清洗和旁路手术是必要的。在本研究中,基于一种提出的启发式算法来评估以总传热系数为代表的换热器性能,该算法寻求最优的清洁计划,同时结合严格的清洁规则。提出了HEN清洗计划方案的四个启发式值来评估HEN的整体性能。在一个由11个热交换器组成的原油炼油厂HEN中,考虑了由于清洗操作而对过程加热器产生的额外热负荷和年总成本。发现热交换器的清洗频率对HEN性能有显著影响。情景分析的结果表明,有一个合适的清洗计划,以优化炼油厂HEN的运行。研究还表明,清洗计划的设计取决于污垢阻力和相关换热器的容量。
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引用次数: 0
Numerical study of natural convection of nanofluids in an inclined flat bottom flask using finite-volume approach. 斜平底烧瓶内纳米流体自然对流的有限体积法数值研究。
IF 1.8 4区 工程技术 Q4 CHEMISTRY, MULTIDISCIPLINARY Pub Date : 2021-09-06 DOI: 10.30492/IJCCE.2021.527841.4668
N. Chafai, Hicham Salhi, Khalissa Benbouguerra, S. Chafaa
In this work, we study numerically the natural convection of nanofluids (NF) in an inclined flat bottom flask; it is one of laboratory flasks used in organic chemistry synthesis. The main reason of this study is to enhance the thermal properties of the reaction medium inside the flat bottom flask and to ameliorate the rate of chemical reactions using nanofluids. The flat bottom wall is maintained at a constant high temperature Th. While the top, left and right walls of the cavity are maintained at a low temperature TL. The NF comprises Cu and Al2O3 nanoparticles (NP) suspended in pure water. The governing equations are solved numerically using the finite-volume approach and formulated using the Boussinesq approximation. In this simulation we examined the effects of the NP volume fraction (φ) from 0% to 5%, the Rayleigh number from 103 to 106, the various inclination angles of enclosure (γ=0°,5°,10°, 15°) and the NF type (Cu and Al2O3) on the flow streamlines, isotherm distribution and Nusselt number. The obtained results show that the addition of Cu and Al2O3 NP increases the mean Nusselt number which enhances the heat transfer in the flat bottom flask and causes significant changes in the flow pattern. In addition, the mean Nusselt number is increase with increasing the Rayleigh number and the volume fraction and the best results have obtained from the Cu nanofluide. Also, as the inclination angle increases the mean Nusselt number decreases and the highest value of Nusselt number was obtained for a vertical enclosure (γ=0°). The obtained streamlines are mostly symmetric and their values are generally increase by increasing the Rayleigh number and volume fractions of NPs. Besides, the obtained isotherms are generally follow the geometry of the flat bottom flask.
本文对纳米流体在倾斜平底烧瓶中的自然对流进行了数值研究;它是用于有机化学合成的实验室烧瓶之一。本研究的主要目的是提高平底烧瓶内反应介质的热性能,提高纳米流体的化学反应速率。平底壁保持在恒定的高温下。而空腔的上、左、右壁保持在低温TL下。NF由悬浮在纯水中的Cu和Al2O3纳米颗粒(NP)组成。控制方程采用有限体积法进行数值求解,并采用Boussinesq近似表示。在这次模拟中,我们研究了NP体积分数(φ)从0%到5%,瑞利数从103到106,不同的壳体倾角(γ=0°,5°,10°,15°)和NF类型(Cu和Al2O3)对流线,等温线分布和努塞尔数的影响。结果表明,Cu和Al2O3 NP的加入增加了平均努塞尔数,提高了平底烧瓶内的换热,使流动形态发生了显著变化。平均努塞尔数随瑞利数和体积分数的增加而增加,且Cu纳米流体的效果最好。随着倾角的增大,平均努塞尔数减小,在垂直封闭(γ=0°)处努塞尔数达到最大值。得到的流线大多是对称的,流线的值通常随着NPs的瑞利数和体积分数的增加而增加。此外,所得到的等温线一般遵循平底烧瓶的几何形状。
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引用次数: 1
Removal of Methyl Orange from aqueous solution using Zeolitic Imidazolate Framework-11: Adsorption Isotherms, Kinetics and Error analysis. 咪唑酸分子筛框架-11对甲基橙的去除:吸附等温线、动力学和误差分析。
IF 1.8 4区 工程技术 Q4 CHEMISTRY, MULTIDISCIPLINARY Pub Date : 2021-09-01 DOI: 10.30492/IJCCE.2021.131068.4236
Rachid Lamari, B. Benotmane, Farida Mostefa
Dyes, which are increasingly harmful to human health and ecology, are an environmental concern and their removal from wastewater is extremely required. It is also important for researchers to find relevant techniques to process these types of pollutants. This study examines the use of the synthesized imidazolate zeolite frameworks-11 (ZIF-11) by stirring method for the methyl orange (MO) dye removal from aqueous solution. The scanning electron microscopy, thermogravimetry, X-ray diffraction, and Fourier transform infrared spectroscopy, were used for the analysis of ZIF-11 particles, which exhibited highly porous, irregular and heterogeneous shapes and variable size. The MO removal was assessed by batch adsorption with ZIF-11 particles as adsorbent, whose efficiency was achieved at pH=8, stirring speed of 600 rpm, for a contact time of 40min and a dosage of 800mg/L of MO solution. The thermodynamic and kinetic analysis of the MO adsorption process was achieved successfully with the pseudo-second order kinetic model as well as Langmuir and Temkin isotherms, indicating the feasibility and spontaneity of the uniform distribution of MO molecules on the active sites of ZIF-11 particles. The calculated maximum adsorption capacity of MO on ZIF-11 particles was 178.57 mg/g, which is indicative of the potential adsorptive properties of the synthesised ZIF-11 for MO dyes.
染料对人类健康和生态的危害越来越大,是一个环境问题,迫切需要将其从废水中去除。对研究人员来说,找到处理这类污染物的相关技术也很重要。研究了用搅拌法制备的咪唑酸分子筛框架-11 (ZIF-11)去除水溶液中的甲基橙(MO)染料。采用扫描电镜、热重、x射线衍射和傅里叶变换红外光谱对ZIF-11颗粒进行了分析,发现ZIF-11颗粒具有高度多孔性、不规则和非均匀形状和可变尺寸。以ZIF-11为吸附剂,在pH=8、搅拌速度600 rpm、接触时间40min、MO溶液投加量800mg/L的条件下,对MO的去除效果进行了评价。采用拟二级动力学模型以及Langmuir和Temkin等温线成功地对MO吸附过程进行了热力学和动力学分析,表明MO分子在ZIF-11粒子活性位点上均匀分布的可行性和自发性。计算得到ZIF-11对MO的最大吸附量为178.57 mg/g,表明合成的ZIF-11对MO染料具有潜在的吸附性能。
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引用次数: 1
Numerical study on bilateral stagger Cantor fractal baffles micromixer 双边交错康托分形挡板微混合器的数值研究
IF 1.8 4区 工程技术 Q4 CHEMISTRY, MULTIDISCIPLINARY Pub Date : 2021-09-01 DOI: 10.30492/IJCCE.2021.527558.4664
Xueye Chen, Honglin Lv
Changing the structure of microchannel or setting obstacles in microchannel has become an effective way to improve the mixing performance of passive micromixer. Here, we design a three-dimensional micromixer with fractal obstacles based on Cantor fractal principle. The effect of fractal obstacle level, micromixer height, spacing between fractal obstacles and different Re (Reynold number) on the mixing efficiency are studied. Some valuable conclusions are obtained. The micromixer with quadratic fractal obstacles has better mixing efficiency than the micromixer with primary fractal obstacles. With the increase of the micromixer height, the effective folding area of the fluid can be increased. When the spacing between the fractal barriers is 0µm, the mixing efficiency of the micromixer is better. The mixing efficiency of all micromixers can reach more than 90% at Re is less 0.1 or more than 40. When Re is 70 and 100, the fluid convection in the micromixer is very strong. Finally, a best micromixer CSM600(Cantor structure micromixer with height 600µm) is obtained. The mixing effect is superior to other micromixers under any conditions.
改变微通道结构或在微通道中设置障碍物已成为提高无源微混合器混合性能的有效途径。本文基于康托分形原理设计了三维分形障碍物微混合器。研究了分形障碍物水平、微混合器高度、分形障碍物间距和雷诺数对混合效率的影响。得到了一些有价值的结论。具有二次分形障碍物的微混合器比具有一次分形障碍物的微混合器具有更好的混合效率。随着微混合器高度的增加,流体的有效折叠面积增大。当分形屏障间距为0µm时,微混合器的混合效率较好。在Re小于0.1或大于40时,所有微混合器的混合效率均可达到90%以上。Re为70和100时,微混合器内流体对流非常强。最后,得到了最佳微混合器CSM600(高度600µm的康托结构微混合器)。在任何条件下,混合效果都优于其他微型混合器。
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引用次数: 1
Solvent Extraction of Copper Ions from Wastewater using Reverse Micelles: Experimental and Optimization 反胶束萃取废水中铜离子的实验与优化
IF 1.8 4区 工程技术 Q4 CHEMISTRY, MULTIDISCIPLINARY Pub Date : 2021-09-01 DOI: 10.30492/IJCCE.2021.521869.4488
S. Upadhyaya, T. Chaturvedi, P. Pandit, M. Vashishtha
In this study, the optimum conditions for different process parameters were determined for solvent extraction of copper ions from wastewater using reverse micelles. The process parameters viz. copper ion concentration, sodium bis-2-ethyl hexyl sulphosuccinate (AOT) concentration, solution pH, organic to aqueous phase volume ratio, and NaCl concentration were taken into consideration in response surface methodology, ranging from 30-150 mg/l, 0.04-0.2 [M], 3-11, 0.2-1.0, 0-4 g/100 ml respectively and their effect on percentage removal of copper ions were studied. A regression model was developed by conducting response surface methodology for the analysis of percentage removal of copper ions from wastewater. As many as fifty four experiments were procured from the design of experiments for the percentage removal of copper ions. The developed model was employed to optimize the process parameters being considered to maximize the response. The optimum conditions were found to be 30 mg/l copper ion concentration, 0.20 [M] AOT concentration, 3.12 pH, 0.57 organic to aqueous phase volume ratio, and 0.134 g/100 ml NaCl concentration. The obtained model was validated with experimental data and found to be best fitted within the tolerance limit. The effect of cross-interaction among the process parameters on the percentage removal of copper ions were also investigated. In this study, the copper ion concentration was analyzed by Atomic absorption spectroscopy (AAS).
研究了不同工艺参数下反胶束萃取废水中铜离子的最佳工艺条件。响应面法考察了铜离子浓度30 ~ 150 mg/l、0.04 ~ 0.2 [M]、3 ~ 11、0.2 ~ 1.0、0 ~ 4 g/100 ml范围内铜离子去除率、AOT浓度、溶液pH、有机水相体积比、NaCl浓度等工艺参数对铜离子去除率的影响。采用响应面法建立了回归模型,用于分析废水中铜离子的去除率。从铜离子去除率的实验设计中获得了多达54个实验。利用所建立的模型对所考虑的工艺参数进行优化,使响应最大化。结果表明:铜离子浓度为30 mg/l, AOT浓度为0.20 [M], pH值为3.12,有机水相体积比为0.57,NaCl浓度为0.134 g/100 ml。用实验数据对所得模型进行了验证,发现模型在公差范围内拟合最佳。考察了各工艺参数间的相互作用对铜离子去除率的影响。本研究采用原子吸收光谱法(AAS)分析了铜离子浓度。
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引用次数: 0
IMPROVISATION OF COMBUSTION BEHAVIOUR OF JOJOBA OIL DIESEL BLEND FUELLED DI DIESEL ENGINE BY ENGINE MODIFICATIONS SUCH AS MOP AND TBC 通过mop和TBC等发动机改造改善荷荷巴油柴油混合燃料直燃发动机的燃烧性能
IF 1.8 4区 工程技术 Q4 CHEMISTRY, MULTIDISCIPLINARY Pub Date : 2021-09-01 DOI: 10.30492/IJCCE.2021.138262.4393
K. DevanP, C. Ramakrishnan, Bibin Chidambaranathan, S. Gopinath
To reduce the importance of fossil fuels, the identification of biofuels plays a vital role. The plant oil chosen for this study is novel plant oil named Jojoba oil (the botanical name is Simmondsia Chinensis). To utilise this type of oil in higher proportion with diesel, engine modifications were carried. The engine modifications include optimising salient operating parameters with Thermal Barrier Coating (TBC). Taguchi and Gray relational methods were used for finding the optimised values of salient operating parameters like injection pressure, compression ratio, injection timing and intake air temperature as 275 bar, 19.5 CR, 27.5 bTDC and 65˚C, respectively [1]. This has helped to combust the higher blends of jojoba oil, namely 60J, 70J and 80J, without adverse performance and emission characteristics. The fundamental aim of coating Aluminium oxide, Molybdenum and Titanium oxide (40%, 30% and 30%) on the inner surface of the piston crown and the cylinder head is to retain heat and thereby achieve higher thermal efficiency. Combustion, performance and emission analysis were done and found that 60% by volume of jojoba oil can be applied in a TBC engine which offers 11.5% higher BTE, 74.3% lower CO, 31.2% lower HC, 8.6% higher NOx and 25.9% lower smoke than 70% and 80% by volume of jojoba oil.
为了降低化石燃料的重要性,生物燃料的识别起着至关重要的作用。本研究选用的植物油为新型植物油——荷荷巴油(学名Simmondsia Chinensis)。为了使这种油与柴油的比例更高,对发动机进行了改造。发动机的改进包括使用热障涂层(TBC)优化突出的运行参数。采用田口法和灰色关联法,找到了喷油压力、压缩比、喷油正时和进气温度等重要运行参数的最优值,分别为275 bar、19.5 CR、27.5 bTDC和65˚C[1]。这有助于燃烧更高的混合荷荷巴油,即60J, 70J和80J,没有不利的性能和排放特性。在活塞顶和气缸盖内表面涂覆氧化铝、钼和氧化钛(分别为40%、30%和30%)的根本目的是保持热量,从而达到更高的热效率。燃烧,性能和排放分析发现,60%体积的霍霍巴油可以应用于TBC发动机,比70%和80%体积的霍霍巴油提高11.5%的BTE,降低74.3%的CO,降低31.2%的HC,提高8.6%的NOx和25.9%的烟雾。
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引用次数: 0
Preparation and characterization of Enset starch (ES) based films: plasticized by glycerol and sorbitol 甘油和山梨醇增塑Enset淀粉(ES)基薄膜的制备与表征
IF 1.8 4区 工程技术 Q4 CHEMISTRY, MULTIDISCIPLINARY Pub Date : 2021-09-01 DOI: 10.30492/IJCCE.2021.114496.3761
Abdulkader Mohammed Awol, K. Waghray, P. P.G., R. Math
AbstractFilms were prepared using casting method from enset starch, as a filler material, glycerol & sorbitol as plasticizers at different concentrations (15, 25 and 35%). And glucose, fructose and sucrose were added to enhance flexibility. The films were characterized and compared the effect of plasticizer type (glycerol and sorbitol) and concentration some physicochemical properties of ES based films. The films were analyzed for moisture content, film density, and thickness, swelling capacity, tensile strength and percentage elongation. The study indicated that moisture content, film thickness, film density, swelling capacity, tensile strength and percentage elongation are dependent on the type of plasticizer and its concentration. Increasing the plasticizer concentration from 15 to 35 % increases moisture content, film thickness; decreases the film density, water swelling capacity and tensile strength of films, regardless of the plasticizer type used.
摘要以淀粉为填料,甘油和山梨醇为增塑剂(浓度分别为15%、25%和35%),采用浇铸法制备薄膜。并添加葡萄糖、果糖和蔗糖来增强柔韧性。对膜进行了表征,并比较了增塑剂类型(甘油和山梨醇)和增塑剂浓度对ES基膜理化性能的影响。分析了薄膜的含水量、薄膜密度、厚度、膨胀能力、拉伸强度和伸长率。研究表明,增塑剂的种类和浓度对含水率、膜厚、膜密度、膨胀能力、抗拉强度和伸长率都有影响。增塑剂浓度从15%增加到35%,可增加含水率、膜厚;无论使用何种增塑剂,都会降低薄膜的密度、水膨胀能力和拉伸强度。
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引用次数: 0
Tuning structural and optical properties of copper oxide nanomaterials by thermal heating and its effect on photocatalytic degradation of Congo Red dye 热加热调整氧化铜纳米材料的结构和光学性质及其对刚果红染料光催化降解的影响
IF 1.8 4区 工程技术 Q4 CHEMISTRY, MULTIDISCIPLINARY Pub Date : 2021-09-01 DOI: 10.30492/IJCCE.2021.127597.4127
Y. Javed, S. Rehman, N. A. Shad, M. M. Sajid, K. Ali, Y. Jamil, M. Sajjad, A. Nawaz, S. Sharma
In this study, Copper oxide (CuO) nanoparticles (NPs) were prepared using the chemical co-precipitation method and treated at different calcination temperatures. The synthesized CuO NPs have been calcinated at 300 °C, 500 °C, and 700 °C. The X-ray Diffraction (XRD) results exhibited a decrease in the width of the principle diffraction peak with the temperature rise. Crystallite size was determined by Scherrer’s formula, whereas, Williamson-Hall method presented drastic variation in size indicating the creation of lattice strain with the rise in calcination temperature. Scanning Electron Microscopy (SEM) images showed an increase in grain size and vary from 170 nm – 430 nm. X-ray Energy Dispersive Spectroscopy (EDS) results indicate the formation of CuO NPs and relative Cu contents increased (52.9 to 72.5 Atomic percentage) with temperature. Optical properties are also affected by the calcination temperature and a reduction in bandgap is observed with the increase in temperature. Fourier Transform Infra-red spectroscopy (FTIR) spectra of different samples showed identical bonding behavior and no apparent change in bonding was observed. Photo-degradation of Congo Red dye was performed with CuO NPs treated at different temperatures and NPs treated at 500 °C, have shown maximum degradation efficiency in 75 min under visible light.
本研究采用化学共沉淀法制备了氧化铜纳米颗粒(CuO),并在不同的煅烧温度下进行了处理。合成的CuO纳米粒子分别在300℃、500℃和700℃下煅烧。x射线衍射(XRD)结果表明,随着温度的升高,主衍射峰的宽度减小。晶体尺寸由Scherrer公式确定,而Williamson-Hall方法显示,随着煅烧温度的升高,晶体尺寸变化剧烈,表明晶格应变的产生。扫描电镜(SEM)图像显示晶粒尺寸在170 ~ 430 nm范围内增大。x射线能谱(EDS)结果表明,随着温度的升高,CuO NPs的形成和相对Cu含量(原子百分数52.9 ~ 72.5)增加。光学性质也受煅烧温度的影响,并观察到带隙随温度的升高而减小。不同样品的傅里叶变换红外光谱(FTIR)显示出相同的成键行为,没有观察到明显的成键变化。用不同温度和500℃处理的CuO NPs对刚果红染料进行光降解,在可见光下75 min的降解效率最高。
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引用次数: 1
Response surface modeling of the Removal of Methyl Orange Dye from Aqueous Solution using Magnesium Oxide Nanoparticles Immobilized on Chitosan 壳聚糖固定化氧化镁纳米颗粒去除水溶液中甲基橙染料的响应面模拟
IF 1.8 4区 工程技术 Q4 CHEMISTRY, MULTIDISCIPLINARY Pub Date : 2021-09-01 DOI: 10.30492/IJCCE.2021.122511.4002
V. Myneni, N. Kanidarapu, F. Shaik, Meena Vangalapati
In this work, the chitosan-based magnesium oxide nanoparticles (CS-MgONP) composite was used as an adsorbent for the removal of organic dye methyl orange (MO). The adsorbent characterization was carried out using X-ray diffraction (XRD), Field emission scanning electron scanning microscopy (FE-SEM) and Fourier transform infrared (FTIR) spectroscopy. The faster equilibrium, i.e. at an agitation time of 30 min, indicated the faster adsorption capability of the prepared adsorbent CS-MgONP. The central composite design (CCD) of response surface methodology (RSM) was used to evaluate the impact of process parameters in the range of pH (6-10), CS-MgONP dosage (0.1-0.5g/L), MO concentration (10-30mg/L), and temperature (283-323K) at an optimal agitation period of 30 min. Under optimum conditions of pH=7.93, CS-MgONP dosage=0.4g/L, initial MO concentration=15mg/L and temperature=313 K, 96.42% removal of MO was achieved with a desirability of 0.805. The adsorption of MO onto CS-MgONP was best fitted with the Langmuir adsorption isotherm, with an uptake capacity of 237.5 mg/g and followed the pseudo-second order kinetics. The thermodynamic studies showed positive enthalpy and negative Gibbs free energy that confirmed the spontaneous and endothermic process. Due to the fast equilibrium agitation period, i.e.30 min and high adsorption capacity, the adsorbent CS-MgONP proved to be an excellent choice for dye removal.
研究了壳聚糖基氧化镁纳米颗粒(CS-MgONP)复合材料对有机染料甲基橙(MO)的吸附性能。采用x射线衍射(XRD)、场发射扫描电镜(FE-SEM)和傅里叶变换红外光谱(FTIR)对吸附剂进行了表征。在搅拌时间为30 min时达到更快的平衡,表明制备的吸附剂CS-MgONP具有更快的吸附能力。采用响应面法(RSM)的中心复合设计(CCD)对pH(6 ~ 10)、CS-MgONP投加量(0.1 ~ 0.5g/L)、MO浓度(10 ~ 30mg/L)、温度(283 ~ 323k)等工艺参数的影响进行了评价,最佳搅拌时间为30 min。在pH=7.93、CS-MgONP投加量=0.4g/L、MO初始浓度=15mg/L、温度=313 K的最佳搅拌条件下,MO去除率达到96.42%,理想去除率为0.805。CS-MgONP对MO的吸附符合Langmuir等温线,吸附量为237.5 mg/g,符合准二级动力学。热力学研究表明,反应焓为正,吉布斯自由能为负,证实了反应是自发的吸热过程。CS-MgONP具有快速的平衡搅拌时间(30 min)和高吸附能力,是去除染料的理想选择。
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引用次数: 4
Empirical Study of Thermochemical for Heavy Oil Problems in Production Wells 稠油生产井热化学问题的实证研究
IF 1.8 4区 工程技术 Q4 CHEMISTRY, MULTIDISCIPLINARY Pub Date : 2021-09-01 DOI: 10.30492/IJCCE.2021.141728.4452
H. Herianto
Well "X" is an oil well located in South Sumatra, Indonesia, which started production (on stream) in June 2017 and is still producing today. The fluid contained has the characteristics of heavy oil with a value of 24.6oAPI and a high pour point (HPPO) of 48oC originating from the Talang Akar Formation reservoir. This well was closed after two months of production, the calculation result of the Colloidal Instability Index (CII) of 1.022 indicates that this value indicates instability of asphaltene in crude oil and can cause asphaltene deposits to form. One of the methodologies in overcoming this asphaltene problem is using thermochemical stimulation. This well has undergone two chemical injections using thermo-A1 (xylene, C8H10 12.5%) + thermo-B1 (toluene, C7H8 2.5%). increased, namely thermo-A1 (xylene, C8H10 15%) + thermo-B1 (toluene, C7H8 5%) resulted that the well only lasted 9 days with a rate of 75 BOPD which decreased oil production by 16% per day until shut-in on 18 January 2018 indication of deposition of large quantities of oil in the production tubing. Based on data from the EMR (Electric Memory Recorder) at a depth of 400 m from the surface, the resulting oil temperature is below the pour point, which is 48oC. On July 22, 2018, thermal stimulation with thermochemical was carried out to overcome the problem of asphaltenes. This thermochemical stimulation can melt the asphaltene deposits that settle in the production tubing and can raise the temperature above the pouring point of the oil. The thermochemical stimulation has succeeded in making the well produce again with a Qoi of 325 BOPD and raising the wellhead temperature from 30oC/86oF to 50oC/122oF. The results of the economic analysis of this thermochemical stimulation activity indicated that this activity benefited USD 947,811.
“X”井是位于印度尼西亚南苏门答腊岛的一口油井,于2017年6月开始生产(投产),至今仍在生产。所含流体具有来自Talang Akar组储层的稠油特征,稠油指数为24.60 oapi,高倾点(HPPO)为48℃。该井投产2个月后关闭,胶体不稳定指数(CII)计算结果为1.022,表明原油中沥青质不稳定,可能导致沥青质沉积。克服沥青质问题的方法之一是使用热化学刺激。该井进行了两次化学注入,分别为热- a1(二甲苯,C8H10 12.5%) +热- b1(甲苯,C7H8 2.5%)。增加,即热- a1(二甲苯,C8H10 15%) +热- b1(甲苯,C7H8 5%),导致该井仅持续了9天,产量为75桶/天,每天产量下降16%,直到2018年1月18日关井,这表明生产油管中有大量石油沉积。根据EMR(电记忆记录仪)在距离地面400米深处的数据,得到的油温低于倾点48℃。2018年7月22日,为了克服沥青质问题,进行了热化学增产。这种热化学刺激可以融化沉积在生产油管中的沥青质沉积物,并将温度提高到油的浇注点以上。热化学增产措施成功地使该井恢复生产,井采率达到325桶/天,并将井口温度从30℃/86℉提高到50℃/122℉。该热化学增产活动的经济分析结果表明,该活动的经济效益为947811美元。
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引用次数: 0
期刊
Iranian Journal of Chemistry & Chemical Engineering-international English Edition
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