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Creep condition-oriented design of molybdenum alloys with La2O3 addition assisted by microstructure-based crystal plasticity modeling 在基于微观结构的晶体塑性建模辅助下,以蠕变条件为导向设计添加了 La2O3 的钼合金
IF 10.9 1区 材料科学 Q1 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2024-09-01 DOI: 10.1016/j.jmst.2024.08.012
Jie Kuang, Wei Wen, Pengming Cheng, Gang Liu, Jinyu Zhang, Jun Sun

Molybdenum (Mo) alloys are essential for applications requiring outstanding mechanical properties at high temperatures across various industrial sectors. Understanding and predicting the creep properties of Mo alloys is crucial for service safety and the design of new materials. This study introduces a physics-based crystallographic creep model dedicated to the characteristic hierarchical microstructure of Mo–La2O3 alloys. By sourcing most parameters from existing literature and calibrating others within recommended ranges, the model efficiently predicts creep behavior beyond its initial calibration scope. Through the integration of microstructure descriptors, we systematically explored the impact of different microstructural features on creep behavior and identified underlying mechanisms. This analysis yielded two pivotal concepts: the minimum acceptable grain size and the necessary nanoparticle number density. These metrics, readily obtainable from the model, quantify the requisite grain size and nanoparticle content to achieve the target steady-state creep rates for operational demands, thus providing essential insights for the creep condition-oriented design of Mo–La2O3 alloys. The model is also expected to be adaptable for developing other Mo alloys reinforced by second phase particles, aimed at achieving desired creep properties under specified conditions, assuming that relevant parameters are accessible through literature or lower-scale simulations.

钼(Mo)合金对于要求在高温下具有出色机械性能的各种工业应用来说至关重要。了解和预测钼合金的蠕变特性对使用安全和新材料的设计至关重要。本研究针对 Mo-La2O3 合金特有的分层微结构,介绍了一种基于物理学的晶体蠕变模型。通过从现有文献中获取大部分参数并在推荐范围内校准其他参数,该模型可有效预测超出其初始校准范围的蠕变行为。通过整合微观结构描述符,我们系统地探索了不同微观结构特征对蠕变行为的影响,并确定了潜在机制。这一分析得出了两个关键概念:最小可接受晶粒尺寸和必要的纳米粒子数量密度。这些指标很容易从模型中获得,可以量化达到目标稳态蠕变速率所需的晶粒尺寸和纳米粒子含量,从而为以蠕变条件为导向的 Mo-La2O3 合金设计提供重要启示。假定相关参数可通过文献或低尺度模拟获得,该模型还可用于开发由第二相颗粒增强的其他钼合金,以在特定条件下实现理想的蠕变性能。
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引用次数: 0
Thermodynamics-based sealing method for anodized aluminum used in semiconductor processing apparatuses 基于热力学的半导体加工设备用阳极氧化铝密封方法
IF 10.9 1区 材料科学 Q1 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2024-09-01 DOI: 10.1016/j.jmst.2024.08.010
Yuhang Wang, Yang Zhao, Shaogang Wang, Ji Chen, Tao Zhang, Fuhui Wang

A principle was proposed for designing a method to seal anodized aluminum used in semiconductor processing apparatuses. Thermodynamic calculations and Fick's second law were used to reveal trends in the metal ion deposition, deposition product stability, vapor pressures of halides for selected metal ions, the holding temperature, and time. Interactions between ion concentrations and the sealing temperature were also revealed. According to the design principles, anodized aluminum dipped in 1 mM Cr3+ ion solution and steam-sealed for 18 h exhibited the highest corrosion resistance when exposed to 5 wt.% HCl solution and HCl gas, verifying the designed results.

提出了一种设计用于密封半导体加工设备中使用的阳极氧化铝的方法的原理。热力学计算和菲克第二定律用于揭示金属离子沉积、沉积产物稳定性、选定金属离子的卤化物蒸气压、保持温度和时间的趋势。此外,还揭示了离子浓度与密封温度之间的相互作用。根据设计原理,将阳极氧化铝浸入 1 mM Cr3+ 离子溶液中并蒸汽密封 18 小时后,当其暴露在 5 wt.% HCl 溶液和 HCl 气体中时,表现出最高的耐腐蚀性,验证了设计结果。
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引用次数: 0
Stoichiometric and non-stoichiometric Mn modification on high-power properties in PYN-PZT piezoelectric ceramics 化学计量和非化学计量锰改性对PYN-PZT 压电陶瓷高功率特性的影响
IF 10.9 1区 材料科学 Q1 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2024-09-01 DOI: 10.1016/j.jmst.2024.07.049
Xin Liu, Yulong Zhang, Mingyang Tang, Xiaodan Ren, Liqing Hu, Yike Wang, Zhuo Xu, Liwei D. Geng, Yongke Yan

The types of dopants lead to distinctive microstructural evolution behavior and physical properties in materials. In this study, the effect of stoichiometric and non-stoichiometric Mn modification, namely Pb(Mn1/3Nb2/3)O3 (PMnN) and MnO2, on the microstructure and properties of Pb(Yb1/2Nb1/2)O3-PbZrO3-PbTiO3 (PYN-PZT) piezoelectric ceramics are systematically investigated. It was found that stoichiometric PMnN modification inhibits the grain growth while non-stoichiometric MnO2 modification promotes it, and thus the former yields stronger high-power characteristics (higher internal bias field Ei and larger mechanical quality factor Qm) than the latter. Specifically, with an equivalent amount of Mn modification (2 mol%), PMnN and MnO2 modification PYN-PZT ceramics exhibit significantly different values for average grain size (1.21 μm vs. 14.12 μm), Ei (8.5 kV/cm vs. 5 kV/cm), and Qm (2376 vs.1134). To further evaluate high-power performance, the vibration velocity v of these two modified PYN-PZT under high driving conditions was measured. Under an AC electric field of 3.5 V/mm, the PYN-PZT+6PMnN ceramics exhibit a v of up to 0.95 m/s, larger than both MnO2-doped PYN-PZT (0.72 m/s) and unmodified PYN-PZT ceramics (0.1 m/s), and far outperformance than both PZT-4 and PZT-8 ceramics. Furthermore, to elucidate the origin of the exceptional high-power performance of PMnN-modified PYN-PZT, we performed phase-field simulations revealing a pinning effect of the grain boundary on domain wall motion. Consequently, the small grain size (high grain boundary density) in PMnN-modified PYN-PZT exhibits a strong pinning effect, resulting in a large Qm and outstanding high-power performance.

掺杂剂的类型会导致材料具有不同的微观结构演变行为和物理性质。本研究系统研究了化学计量和非化学计量锰改性(即 Pb(Mn1/3Nb2/3)O3 (PMnN) 和 MnO2)对 Pb(Yb1/2Nb1/2)O3-PbZrO3-PbTiO3 (PYN-PZT) 压电陶瓷微观结构和性能的影响。研究发现,化学计量的 PMnN 改性会抑制晶粒生长,而非化学计量的 MnO2 改性则会促进晶粒生长,因此前者会比后者产生更强的高功率特性(更高的内部偏置场 Ei 和更大的机械品质因数 Qm)。具体来说,在锰改性量(2 mol%)相同的情况下,PMnN 和 MnO2 改性PYN-PZT 陶瓷的平均晶粒尺寸(1.21 μm 对 14.12 μm)、Ei(8.5 kV/cm 对 5 kV/cm)和 Qm(2376 对 1134)的值有显著差异。为了进一步评估高功率性能,我们测量了这两种改进型PYN-PZT 在高驱动条件下的振动速度 v。在 3.5 V/mm 的交流电场下,PYN-PZT+6PMnN 陶瓷的振动速度高达 0.95 m/s,比掺杂 MnO2 的PYN-PZT(0.72 m/s)和未改性的PYN-PZT 陶瓷(0.1 m/s)都要大,性能远远超过 PZT-4 和 PZT-8 陶瓷。此外,为了阐明 PMnN 改性PYN-PZT 具有优异高功率性能的原因,我们进行了相场模拟,发现晶界对畴壁运动具有针刺效应。因此,PMnN 改性PYN-PZT 中的小晶粒尺寸(高晶界密度)表现出强烈的针刺效应,从而产生了大 Qm 值和出色的高功率性能。
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引用次数: 0
Effect of Ge4+-substituted on the structure characteristics and microwave/terahertz dielectric properties of ultra-low εr, high Q·f cordierite ceramics 取代 Ge4+ 对超低εr、高 Q-f 堇青石陶瓷的结构特征和微波/太赫兹介电性能的影响
IF 10.9 1区 材料科学 Q1 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2024-09-01 DOI: 10.1016/j.jmst.2024.08.008
Huanrong Tian, Yiyun Zhang, Ruihan Wang, Haitao Wu, Lianwei Shan

In this study, Ge4+-substituted cordierite, Mg2Al4(Si1–xGex)5O18 ceramics, were successfully prepared by the traditional solid-state method to broaden its application potential. Notably, the excellent dielectric properties with εr = 4.90, Q·f = 128,200 GHz, and τf = −21.01 ppm °C–1 were achieved. The increase in εr value is mainly due to the heightened content of Ge4+ with high polarizability. The Q·f value improved by 2.21 times compared to the cordierite matrix, which can be primarily attributed to enhanced lattice energy, bond covalency, and hexagonal ring symmetry. The alteration in τf value arises from the variation of bond energy, bond strength, and distortion in the [MgO6] octahedra. These conclusions provide valuable insights for the design of silicate ceramics with higher Q·f values. In addition, the dielectric properties in the microwave and terahertz bands were compared. The higher Q·f and lower εr values in the terahertz band mainly result from the withdrawal of partial polarization mechanisms and differences in measurement methods. Mg2Al4(Si0.92Ge0.08)5O18 ceramics, demonstrating an ultra-low εr value of 4.54 and an ultra-high Q·f value of 286,533 GHz in the terahertz band, emerge as formidable contenders for future terahertz communications materials. Finally, a microstrip patch antenna was fabricated, achieving a bandwidth of 150 MHz at 4.78 GHz, which confirms the application in the n79 band for wireless communication.

本研究采用传统固态法成功制备了 Ge4+ 取代的堇青石 Mg2Al4(Si1-xGex)5O18 陶瓷,从而拓宽了其应用潜力。值得注意的是,制备出了εr = 4.90、Q-f = 128,200 GHz 和 τf = -21.01 ppm °C-1 的优异介电性能。εr值的增加主要是由于高极化率的Ge4+含量增加。与堇青石基体相比,Q-f 值提高了 2.21 倍,这主要归因于晶格能、键共价性和六方环对称性的增强。τf值的变化源于[MgO6]八面体中键能、键强度和畸变的变化。这些结论为设计具有更高 Q-f 值的硅酸盐陶瓷提供了宝贵的启示。此外,还比较了微波和太赫兹波段的介电性能。太赫兹波段较高的 Q-f 值和较低的εr 值主要是由于部分极化机制的退出和测量方法的不同造成的。Mg2Al4(Si0.92Ge0.08)5O18 陶瓷在太赫兹波段表现出 4.54 的超低εr 值和 286,533 GHz 的超高 Q-f 值,成为未来太赫兹通信材料的有力竞争者。最后,还制作了一个微带贴片天线,在 4.78 GHz 频率下实现了 150 MHz 的带宽,这证实了它在 n79 波段无线通信中的应用。
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引用次数: 0
MOF derivatives anchored to multichannel hollow carbon fibers with gradient structures for corrosion resistance and efficient electromagnetic wave absorption 锚定在具有梯度结构的多通道中空碳纤维上的 MOF 衍生物,用于耐腐蚀和高效吸收电磁波
IF 10.9 1区 材料科学 Q1 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2024-08-30 DOI: 10.1016/j.jmst.2024.08.004
Yuhang Cheng, Di Lan, Zirui Jia, Zhenguo Gao, Xuehua Liu, Xuetao Shi, Mukun He, Hua Guo, Guanglei Wu

With the rapid development of 5G technology and the interconnection of industrial production, electromagnetic pollution has become a serious problem. Achieving lightweight and controllable loads of absorbers while obtaining corrosion-resistant absorbers with high electromagnetic response properties is still considered a huge challenge. In this work, carbon fiber with a multichannel hollow structure is obtained by PAN/PS hybrid electrospinning and subsequent high-temperature roasting process. The spatial structure inside the carbon fiber plays an active role in optimizing the impedance matching characteristics of the absorber. In addition, bimetallic metal-organic frameworks (MOFs) derivatives are obtained by a precisely controlled ion exchange as well as a high-temperature gas-phase selenization process. The resulting introduction of a non-homogeneous interface induces interfacial polarization and improves the absorption behavior of the absorber. The analysis of the experimental results shows that the electromagnetic wave (EMW) absorption performance can be effectively enhanced due to the mechanisms of interface polarization and dipole polarization. The prepared NiSe/ZnSe/MHCFs composite can obtain excellent EMW absorption properties in C, X, and Ku bands by adjusting the thickness. Structural design and component modulation play a crucial role in realizing the strong absorption and wide bandwidth of the absorber. Radar cross-section calculations indicate that NiSe/ZnSe/MHCFs have tremendous potential in practical military stealth technology. And the prepared composite coating can provide periodic corrosion resistance to Q235 steel sheet when dealing with complex and extreme environments.

随着 5G 技术的快速发展和工业生产的互联互通,电磁污染已成为一个严重问题。如何实现吸波材料的轻量化和负载可控,同时获得具有高电磁响应特性的耐腐蚀吸波材料,仍然是一个巨大的挑战。在这项工作中,通过 PAN/PS 混合电纺丝和随后的高温焙烧工艺,获得了具有多通道中空结构的碳纤维。碳纤维内部的空间结构在优化吸收器的阻抗匹配特性方面发挥了积极作用。此外,还通过精确控制的离子交换和高温气相硒化工艺获得了双金属金属有机框架(MOFs)衍生物。由此引入的非均相界面诱导了界面极化,改善了吸收剂的吸收行为。实验结果分析表明,由于界面极化和偶极极化机制的作用,电磁波(EMW)吸收性能可以得到有效提高。所制备的 NiSe/ZnSe/MHCFs 复合材料可通过调节厚度在 C、X 和 Ku 波段获得优异的电磁波吸收性能。结构设计和成分调制在实现吸收体的强吸收和宽带宽方面起着至关重要的作用。雷达截面计算表明,NiSe/ZnSe/MHCFs 在实用军事隐形技术中具有巨大潜力。所制备的复合涂层可在复杂和极端环境下为 Q235 钢板提供周期性的耐腐蚀性。
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引用次数: 0
Heterointerface engineering of CoO/Co with ordered carbon for synergistic magnetoelectric coupling to enhance wideband microwave absorption CoO/Co 与有序碳的异表面工程,用于协同磁电耦合以增强宽带微波吸收
IF 10.9 1区 材料科学 Q1 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2024-08-30 DOI: 10.1016/j.jmst.2024.07.046
Jin Liang, Zhiheng Wei, Xiaoyi Chen, Zongcheng Li, Xiaoshan Li, Chenyang Zhang, Jun Chen, Jie Kong

Highly developed electronic information technology has undoubtedly resulted in numerous benefits to the military and public life. However, the resulting electromagnetic wave (EW) pollution cannot be ignored. Therefore, the application of highly efficient EW materials is becoming an important requirement. In this study, magnetic-dielectric heterointerface strategy was applied to construct absorbers with desirable electromagnetic wave properties. A novel CoO/Co nanoparticle anchored to N-doped mesoporous carbon (CoO/Co/N-CMK-3) composites was fabricated by facile precipitation reaction and the electromagnetic characteristics have been well optimized by adjusting pyrolysis temperature. The CoO/Co/N-CMK-3 yielded its highest performance at an annealing temperature of 800 °C, with an extended effective absorption bandwidth of 5.83 GHz and unusually low minimum reflection loss of−63.82 dB, even at a thickness of just 1.8 mm and low filler loading (10%). For the excellent microwave absorption property, the advantages of the CoO/Co/N-CMK-3 can be summed up as follows. Firstly, the incorporation of heterointerfaces among N-CMK-3, CoO, and Co introduces abundant polarization centers, triggering various polarization effects and increasing dielectric losses. Secondly, the CoO/Co magnetic component introduced the strong magnetic loss and improved the impedance matching capability of CoO/Co/N-CMK-3. Thirdly, the extraordinary magnetic-dielectric behavior is supported by multiple magnetic coupling networks and enriched air-material heterointerfaces, boosted the magnetoelectric cooperative loss for further optimizing the electromagnetic dissipation and broadening the effective absorption frequency band. Moreover, the CST simulation results validate the impressive operational bandwidth and reflection loss characteristics of the obtained absorbers. This study demonstrates a novel heterointerface engineering strategy for designing lightweight, wide-band, and high-performance EW absorbers.

高度发达的电子信息技术无疑为军事和公众生活带来了诸多益处。然而,由此产生的电磁波(EW)污染也不容忽视。因此,高效电磁波材料的应用成为一项重要需求。本研究采用磁介质异质界面策略来构建具有理想电磁波特性的吸收体。通过简便的沉淀反应,制备了一种新型的锚定于掺杂 N 的介孔碳(CoO/Co/N-CMK-3)的 CoO/Co 纳米粒子复合材料,并通过调节热解温度对其电磁特性进行了优化。CoO/Co/N-CMK-3 在退火温度为 800 ℃ 时性能最高,有效吸收带宽扩展到 5.83 GHz,最小反射损耗低至 63.82 dB,即使厚度仅为 1.8 mm 且填料含量较低(10%)时也是如此。CoO/Co/N-CMK-3 具有优异的微波吸收特性,其优势可归纳为以下几点。首先,N-CMK-3、CoO 和 Co 之间的异质界面引入了丰富的极化中心,引发了各种极化效应,增加了介电损耗。其次,CoO/Co 磁性成分引入了强磁损耗,提高了 CoO/Co/N-CMK-3 的阻抗匹配能力。第三,多重磁耦合网络和丰富的空气材料异质界面支持了非凡的磁介行为,提高了磁电协同损耗,从而进一步优化了电磁耗散并拓宽了有效吸收频带。此外,CST 仿真结果验证了所获得的吸收器令人印象深刻的工作带宽和反射损耗特性。这项研究为设计轻质、宽带和高性能的电磁波吸收器展示了一种新颖的异质表面工程策略。
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引用次数: 0
Corrigendum to “Hetero-deformation promoted strengthening and toughening in BCC rich eutectic and near eutectic high entropy alloys” 对 "富 BCC 共晶和近共晶高熵合金中异种变形促进的强化和增韧 "的更正
IF 10.9 1区 材料科学 Q1 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2024-08-30 DOI: 10.1016/j.jmst.2024.08.005
D.H. Chung, J. Lee, Q.F. He, Y.K. Kim, K.R. Lim, H.S. Kim, Y. Yang, Y.S. Na
No Abstract
无摘要
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引用次数: 0
Recent progress on in-situ characterization of laser additive manufacturing process by synchrotron radiation 利用同步辐射对激光增材制造工艺进行原位表征的最新进展
IF 10.9 1区 材料科学 Q1 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2024-08-30 DOI: 10.1016/j.jmst.2024.07.047
Wenquan Lu, Liang Zhao, Zhun Su, Jianguo Li, Qiaodan Hu

Laser additive manufacturing (LAM) has been widely used in high-end manufacturing fields such as aerospace, nuclear power, and shipbuilding. However, it is a grand challenge for direct and continuous observation of complex laser-matter interaction, melt flow, and defect formation during LAM due to extremely large temperature gradient, fast cooling rate, and small time (millisecond) and space (micron) scales. The emergence of synchrotron radiation provides a feasible approach for in situ observation of the LAM process. This paper outlines the current development in real-time characterization of LAM by synchrotron radiation, including laser-matter interaction, molten pool evolution, solidification structure evolution, and defects formation and elimination. Furthermore, the future development direction and application-oriented research are also discussed.

激光增材制造(LAM)已广泛应用于航空航天、核电、造船等高端制造领域。然而,由于温度梯度极大、冷却速度极快、时间尺度(毫秒)和空间尺度(微米)极小,在激光增材制造过程中对复杂的激光与物质相互作用、熔体流动和缺陷形成进行直接和连续观测是一项巨大挑战。同步辐射的出现为现场观测 LAM 过程提供了一种可行的方法。本文概述了利用同步辐射实时表征 LAM 的发展现状,包括激光与物质的相互作用、熔池演变、凝固结构演变以及缺陷的形成和消除。此外,还讨论了未来的发展方向和面向应用的研究。
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引用次数: 0
An injectable hydrogel containing versatile nanoparticles with antioxidant and antifibrotic properties for myocardial infarction treatment 一种含有具有抗氧化和抗纤维化特性的多功能纳米颗粒的可注射水凝胶,用于心肌梗死治疗
IF 10.9 1区 材料科学 Q1 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2024-08-29 DOI: 10.1016/j.jmst.2024.07.028
Hong Yang, Jingjing Li, Han Shen, Dongxu Jia, Yujuan Jia, Zhu Wang, Qian Yu, Zhenya Shen, Yanxia Zhang

Myocardial infarction (MI) continues to be the primary cause of death globally. Oxidative stress in the initial phase of MI, followed by uncontrolled and excessive myocardial fibrosis, significantly impedes cardiac repair efficiency post-MI, culminating in adverse ventricular remodeling and potential heart failure. To address the diverse pathological stages of MI, an injectable composite hydrogel containing versatile nanoparticles was developed. In this study, mesoporous silicon nanoparticles (MSNs) served as carriers for encapsulating microRNA-29b (miR-29b) mimics with antifibrotic activity, subsequently coated with a complex of natural antioxidant tannic acid and zinc ions (TA/Zn). These nanoparticles were then embedded into a biocompatible alginate hydrogel to enhance retention within the infarcted myocardium. Upon injection into the infarcted region of MI mice, the composite hydrogel gradually released the nanoparticles as it degraded. Initially, the TA/Zn complex on the outer layer scavenged reactive oxygen species, thereby inhibiting cell apoptosis. The subsequent dissociation of the TA/Zn complex led to the release of the encapsulated miR-29b mimics that could inhibit the activation of cardiac fibroblasts and collagen production, thereby alleviating fibrosis progression. Overall, this composite hydrogel demonstrated the potential to reduce infarct size and improve cardiac function, suggesting its promise as a synergistic therapeutic approach for repairing infarcted myocardium.

心肌梗死(MI)仍然是全球死亡的主要原因。心肌梗死初期的氧化应激,以及随后不受控制的过度心肌纤维化,都会严重影响心肌梗死后的心脏修复效率,最终导致心室重塑不良和潜在的心力衰竭。针对心肌梗死的不同病理阶段,一种含有多功能纳米颗粒的可注射复合水凝胶应运而生。在这项研究中,介孔硅纳米颗粒(MSNs)作为载体封装了具有抗纤维化活性的微RNA-29b(miR-29b)模拟物,随后涂上了天然抗氧化剂单宁酸和锌离子(TA/Zn)的复合物。然后将这些纳米粒子嵌入生物相容性藻酸盐水凝胶中,以增强其在梗死心肌中的保留能力。向心肌梗死小鼠的梗死区域注射后,复合水凝胶会随着降解逐渐释放出纳米粒子。最初,外层的 TA/Zn 复合物能清除活性氧,从而抑制细胞凋亡。随后,TA/Zn 复合物解离,封装的 miR-29b 模拟物释放出来,可抑制心脏成纤维细胞的活化和胶原蛋白的生成,从而缓解纤维化的进展。总之,这种复合水凝胶具有缩小梗死面积和改善心脏功能的潜力,表明它有望成为修复梗死心肌的一种协同治疗方法。
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引用次数: 0
Wear behavior of functionally graded cemented carbides with CoNiFeCr multi-principal-element alloy binder 含 CoNiFeCr 多主元素合金粘结剂的功能分级硬质合金的磨损行为
IF 10.9 1区 材料科学 Q1 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2024-08-29 DOI: 10.1016/j.jmst.2024.08.003
Cheng Qian, Kun Li, Yong Liu, Xin Zhang, Shuailong Zhang, Ji Zhang, Lijun Jiang, Huichao Cheng

The good combination of mechanical and wear properties for cemented carbides is crucial. In this work, the wear behavior of functionally graded cemented carbide (FGCC) and non-graded cemented carbide (CC), with CoNiFeCr multi-principal-element alloy (MPEA) binder, has been investigated by performing sliding wear tests and composition characterization. The results showed that compared with CC, FGCC had higher hardness, stronger fracture toughness, better wear performance, and similar TRS. FGCCs exhibited lower wear rates (3.44 × 10-7-6.95 × 10-6 mm3/(N·m)) and coefficients of friction (COFs) (0.27-0.39) than CCs from RT to 600 °C due to mitigation of multiple risks caused by binder removal, fragmentation and pull-out of WC grains, high-temperature oxidation and softening. In the low-temperature wear stage, the MPEA binder underwent dynamic recrystallization (DRX) and twinning deformation before removing from the surface. The binder removal caused dislocation pile-ups and stacking faults (SFs) to form under high stress, resulting in fragmentation and pull-out of WC grains. The low-temperature wear was dominated by abrasive wear and adhesive wear, with a low wear rate and a high and unstable COF. In the high-temperature wear stage, initial pitting oxidation of WC grains generated many subgrain boundaries, reducing heat transfer and exacerbating oxidation, resulting in an oxide layer enriched with WO3, MxOy, and MWO4. High-temperature wear was dominated by oxidation wear and high-temperature softening, with a high wear rate and a low and smooth COF. The results from the present study do not only provide theoretical guidance for an understanding of the antiwear mechanism of WC-CoNiFeCr, but also a new approach for the preparation of cemented carbides with high wear resistance.

硬质合金的机械性能和磨损性能的良好结合至关重要。在这项工作中,通过进行滑动磨损试验和成分表征,研究了使用 CoNiFeCr 多主元素合金(MPEA)粘结剂的功能分级硬质合金(FGCC)和非分级硬质合金(CC)的磨损行为。结果表明,与 CC 相比,FGCC 具有更高的硬度、更强的断裂韧性、更好的磨损性能和相似的 TRS。与 CC 相比,FGCC 在 RT 至 600 °C 期间的磨损率(3.44 × 10-7-6.95 × 10-6 mm3/(N-m))和摩擦系数(0.27-0.39)更低,这是因为粘结剂脱落、WC 晶粒碎裂和拔出、高温氧化和软化等多重风险得到了缓解。在低温磨损阶段,MPEA 粘结剂在从表面脱落前经历了动态再结晶(DRX)和孪生变形。粘结剂的脱落导致位错堆积和堆叠断层(SF)在高应力下形成,从而造成 WC 晶粒的破碎和拔出。低温磨损以磨料磨损和粘合剂磨损为主,磨损率低,COF 高且不稳定。在高温磨损阶段,WC 晶粒的初始点蚀氧化产生了许多亚晶粒边界,减少了热传导并加剧了氧化,从而形成了富含 WO3、MxOy 和 MWO4 的氧化层。高温磨损以氧化磨损和高温软化为主,磨损率高,COF 低且平滑。本研究的结果不仅为理解 WC-CoNiFeCr 的抗磨损机理提供了理论指导,而且为制备具有高耐磨性的硬质合金提供了一种新方法。
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