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Residual Stress and Its Effect on Yielding in SiC/Ti Plate SiC/Ti板残余应力及其对屈服的影响
F. Zhou, R. Hashimoto, A. Ogawa, Y. Sofue
Thermal residual stress (TRS) created in metal matrix composite influences the mechanical properties of composites. In this paper, we present the TRS-modulated tensile properties of continuous SiC fiber reinforced titanium (SiC/Ti) composite. The magnitude and distribution of TRS inside SiC/Ti were evaluated by using a simple 1-D beam model considering fiber-matrix structure and then a full 3-D FEM model. The bending of the SiC/Ti specimen resulting from the asymmetrical fiber placements was used as a measure to verify the pertinence of the mechanical models. A 3-D FEM simulation accounting all TRS information gives a good prediction of the composite’s tensile properties.
金属基复合材料中产生的热残余应力影响着复合材料的力学性能。本文研究了连续SiC纤维增强钛(SiC/Ti)复合材料的trs调制拉伸性能。通过考虑纤维-基体结构的简单一维梁模型和全三维有限元模型对SiC/Ti内部TRS的大小和分布进行了评估。采用不对称纤维放置引起的SiC/Ti试样弯曲作为验证力学模型相关性的措施。考虑所有TRS信息的三维有限元模拟可以很好地预测复合材料的拉伸性能。
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引用次数: 2
Investigation of High-Strength Electroformed Ni for Microprobes 微探针用高强度电铸镍的研究
T. Kimura, N. Arita, H. Fukinbara, T. Hattori
We have developed a microprobe that achieves low contact resistance under low contact force only for gold pads. However, in the case of Al pads, an oxide layer formed on the aluminum pad surface obstructs stable contacting, so higher contact force with a strong probe is required. The present study attempts to enhance the strength of the probe material by improving its mechanical properties. It is said that grain downsizing, functionally alloying, or impurity addition can increase material strength. Our study has adopted impurity addition to the electroforming bath because the process can be controlled. Thus, high-strength electroformed Ni has successfully been obtained. Improved Ni has a high Vickers hardness of Hv600 compared with Hv450 for conventional nickel, and a high Young’s modulus of E=200GPa compared with E=150GPa for conventional nickel.
我们开发了一种微探头,可以在低接触力下实现低接触电阻,仅适用于金垫。然而,在Al衬垫的情况下,铝衬垫表面形成的氧化层阻碍了稳定的接触,因此需要更高的接触力和强大的探头。本研究试图通过改善探针材料的力学性能来提高其强度。据说晶粒缩小、功能性合金化或杂质的加入可以提高材料的强度。本研究采用了在电铸液中添加杂质的方法,因为这一过程是可控的。因此,成功地获得了高强度电铸镍。改进镍的维氏硬度为Hv600,高于常规镍的Hv450;杨氏模量为E=200GPa,高于常规镍的E=150GPa。
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引用次数: 1
Fabrication of Composite Material Using Alumina Agglomerated Sludge and Aluminum Powder by Spark Plasma Sintering 火花等离子烧结制备氧化铝凝聚污泥与铝粉复合材料
I. Fukumoto, S. Mekaru, S. Shibata, K. Nakayama
The composite material was fabricated using alumina sludge, industry waste, and aluminum powder by spark plasma sintering (SPS). Sludge of industry waste was treated to change the α alumina crystal structure at temperature 1 573 K for 2 hours. The bending strength of the composite materials was investigated by changing the volume fraction of sludge 0 – 6% and forming conditions. As a result, it was found that the sludge content mainly affected on the bending strength. The bending strength showed the highest value at 2% sludge content. From the observation of crack propagation using optical microscope, it became clear that the sludge existed as agglomerated powder in the composite material, and this sludge prevented the crack to propagate.
以氧化铝污泥、工业废渣和铝粉为原料,采用火花等离子烧结法制备了复合材料。以工业废渣为原料,在1573 K温度下处理2小时,改变α氧化铝晶体结构。通过改变污泥体积分数0 ~ 6%和成型条件,研究了复合材料的抗弯强度。结果表明,污泥含量对抗弯强度的影响最大。当污泥含量为2%时,抗弯强度最高。通过光学显微镜对裂纹扩展的观察可知,复合材料中的污泥以结块粉末的形式存在,这种污泥阻碍了裂纹的扩展。
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引用次数: 18
Development of Newly Designed Ultra-Light Core Structures 新设计超轻核心结构的发展
T. Nojima, Kazuya Saito
By folding a thin flat sheet with periodically set slits or punched out portions into the third dimension, ultra-lightweight strong and functional core models are newly devised. The basic idea of this modeling arises from the application of origami technique to engineering. Based on the space filling models, fundamental flat cores and skew type sponge cores have been newly developed. By applying these models, such modified core models as curved cores and 3D honeycomb core are newly devised.
通过将具有周期性设置狭缝或打孔部分的薄平板折叠到第三维度,新设计了超轻强度和功能核心模型。这种建模的基本思想源于折纸技术在工程中的应用。在空间充填模型的基础上,开发了基本平面型岩心和斜型海绵岩心。应用这些模型,设计了曲线型岩心和三维蜂窝型岩心等修正岩心模型。
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引用次数: 77
Unified Constitutive Equations of Viscoplastic Deformation: Development and Capabilities 粘塑性变形统一本构方程:发展与能力
K.-C. Ho
This paper addresses a viscoplastic constitutive model that allows a consistent way of modeling positive and negative rate sensitivities of flow stress, which is associated with dynamic strain aging occurring in a certain regime of loading rates and temperatures. Based on the concept of continuum mechanics, a phenomenological constitutive model includes the use of a yield surface within the framework of unified viscoplastic constitutive equations. An extension of modeling capability to negative rate sensitivity of flow stress is accomplished through a rate-dependent format of nonlinear kinematic hardening rule that causes the back stress to be rate-dependent. The negative rate sensitivity of the back stress enable to predict the influence of prior strain rate on relaxation behavior, which means that the relaxed stress of the fastest prior strain rate has the smallest magnitude at the end of relaxation period.
本文讨论了一种粘塑性本构模型,该模型允许以一致的方式模拟流动应力的正速率和负速率敏感性,这与在特定加载速率和温度下发生的动态应变老化有关。基于连续介质力学的概念,现象学本构模型包括在统一粘塑性本构方程框架内使用屈服面。通过速率相关的非线性运动硬化规则格式,将建模能力扩展到流动应力的负速率敏感性,从而使背应力与速率相关。背应力的负速率敏感性可以预测先验应变速率对松弛行为的影响,即在松弛期结束时,先验应变速率最快的松弛应力的幅度最小。
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引用次数: 7
Biomechanical Study on Distal Filling Effects in Cementless Total Hip Replacement 无骨水泥全髋关节置换术中远端填充效果的生物力学研究
S. Chae, Jun hyoung Lee, H. Choi
In cementless total hip replacement, initial stability of the femoral component is important in the long term fixation of the femoral stem. Initial stability is closely related to the relative displacement between the prosthesis and the cancellous bone of the proximal femur. After implantation of the prosthesis, the surrounding bone is partially shielded from load carrying and starts to resorb. Stress shielding causes the loss of the proximal bone. The stress distribution of femur must be assessed to predict stress shielding. The initial stability and the stress shielding were investigated for two loading conditions approximating a single leg stance and stair climbing. Two types of stems involving a distal filling and a distal short stem were studied by the finite element method to investigate the biomechanical distal filling effects. The distal short stem produced less stress shielding at the proximal bone than the distal filling stem, while both types of stems seemed to satisfy the initial stability requirement.
在无骨水泥全髋关节置换术中,股骨假体的初始稳定性对股骨干的长期固定很重要。初始稳定性与假体与股骨近端松质骨之间的相对位移密切相关。植入假体后,周围的骨被部分屏蔽,不受载荷的影响,并开始吸收。应力屏蔽导致近端骨丢失。必须评估股骨的应力分布,以预测应力屏蔽。研究了近似单腿站立和爬楼梯两种加载条件下的初始稳定性和应力屏蔽性能。采用有限元法研究了两种类型的远端填充和远端短杆,探讨了远端填充的生物力学效应。远端短柄比远端填充柄在近端骨产生更少的应力屏蔽,而两种类型的柄似乎都满足初始稳定性要求。
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引用次数: 6
AE Monitoring of Microdamages in Bioceramics for Artificial Joints under Simulated Body Environment 模拟人体环境下生物陶瓷人工关节微损伤的声发射监测
S. Wakayama, Yasuhiro Suzuki, T. Oshima, Satoshi Kobayashi
Microfracture process of 3 mol% yttria stabilized zirconia (3Y-TZP) for artificial joints was evaluated using the acoustic emission technique. In order to investigate the e ff ects of environment and strain rate on the microfracture process, four point bending tests were carried out in air and physiological saline (P.S.) at various loading rates. From the results of AE behavior, rapid AE increasing point was observed before the final unstable fracture. It was suggested from the previous work that the AE increasing point corresponds to the maincrack formation. The critical stress for maincrack formation, σ C , was determined from the bending stress at the AE increasing point. The critical stress as well as bending strength, σ B , decreased in physiological saline. In particular, the decrease in critical stress was remarkable. It was then understood that stress corrosion cracking (SCC) by water in physiological saline a ff ected maincrack formation rather than the final fracture. Consequently, it was suggested that the evaluation of σ C is essential for the reliability assessment of bioceramics.
采用声发射技术对3mol %氧化钇稳定氧化锆(3Y-TZP)用于人工关节的微断裂过程进行了评价。为了研究环境和应变速率对微断裂过程的影响,在空气和生理盐水中进行了不同加载速率下的四点弯曲试验。从声发射行为的结果来看,在最终的不稳定断裂之前,出现了快速的声发射增加点。前人的研究表明,声发射的增加点与主裂纹的形成相对应。主裂纹形成的临界应力σ C由声发射增量处的弯曲应力确定。在生理盐水中,临界应力和抗弯强度σ B均有所降低。特别是,临界应力的降低是显著的。后来人们认识到,生理盐水中的应力腐蚀开裂(SCC)影响的是主裂缝的形成,而不是最终裂缝。因此,σ C的评价是生物陶瓷可靠性评价的必要条件。
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引用次数: 1
Evaluation of Adhesive Behaviors of Chromium Nitride Coating Films Produced by Arc Ion Plating Method 电弧离子镀法制备氮化铬涂层的粘接性能评价
R. Murakami, Yun-Hae Kim, Kazushi Kimura, D. Yonekura, Do-Hoon Shin
Scratch tests and pin-on-disk wear tests were performed to clarify the cracking and delaminating behavior of CrN coatings. The CrN films were coated onto an aluminum alloy substrate, JIS A2024, by an arc ion plating method. Eight types of single-layered coating and multilayered coatings were prepared by changing the bias voltage during the deposition. LCI and LCII values were not improved by increasing the number of layers. The critical loads of the single-layered coatings decreased with increasing the bias voltage. It appears that, for the multilayered coatings, the combination of bias voltages influenced the critical loads. The critical loads strongly depended on dynamic hardness and Young’s modulus. In particular, the critical loads of the multilayered coatings were influenced by the properties of the intermediate and bottom layers as well as the surface roughness, hardness and Young’s modulus of the top layer. The large film delamination for single-layered coatings deposited using a high bias voltage occurred during pin-on-disk wear tests even though the critical loads of the single-layered coatings were higher than those of the multilayered coatings. If the brittle top layer could be broken and delaminated by the sliding contact, the ductile bottom layer coated under a bias voltage of 0V could endure the complete delamination of film.
通过划痕试验和销盘磨损试验来阐明CrN涂层的开裂和脱层行为。采用电弧离子镀方法将CrN薄膜涂覆在JIS A2024铝合金基体上。通过改变沉积过程中的偏置电压,制备了8种单层和多层涂层。LCI和LCII值不随层数的增加而提高。单层膜的临界载荷随偏压的增加而减小。结果表明,对于多层涂层,偏置电压的组合影响临界载荷。临界载荷在很大程度上取决于动态硬度和杨氏模量。特别是,多层涂层的临界载荷受中间层和底层性能以及顶层表面粗糙度、硬度和杨氏模量的影响。在高偏置电压下沉积的单层涂层在针盘式磨损试验中,即使单层涂层的临界载荷高于多层涂层的临界载荷,也会发生大面积的薄膜分层。如果脆性的顶层可以通过滑动接触被破坏和分层,那么在0V的偏置电压下涂覆的韧性底层可以承受薄膜的完全分层。
{"title":"Evaluation of Adhesive Behaviors of Chromium Nitride Coating Films Produced by Arc Ion Plating Method","authors":"R. Murakami, Yun-Hae Kim, Kazushi Kimura, D. Yonekura, Do-Hoon Shin","doi":"10.1299/JSMEA.49.123","DOIUrl":"https://doi.org/10.1299/JSMEA.49.123","url":null,"abstract":"Scratch tests and pin-on-disk wear tests were performed to clarify the cracking and delaminating behavior of CrN coatings. The CrN films were coated onto an aluminum alloy substrate, JIS A2024, by an arc ion plating method. Eight types of single-layered coating and multilayered coatings were prepared by changing the bias voltage during the deposition. LCI and LCII values were not improved by increasing the number of layers. The critical loads of the single-layered coatings decreased with increasing the bias voltage. It appears that, for the multilayered coatings, the combination of bias voltages influenced the critical loads. The critical loads strongly depended on dynamic hardness and Young’s modulus. In particular, the critical loads of the multilayered coatings were influenced by the properties of the intermediate and bottom layers as well as the surface roughness, hardness and Young’s modulus of the top layer. The large film delamination for single-layered coatings deposited using a high bias voltage occurred during pin-on-disk wear tests even though the critical loads of the single-layered coatings were higher than those of the multilayered coatings. If the brittle top layer could be broken and delaminated by the sliding contact, the ductile bottom layer coated under a bias voltage of 0V could endure the complete delamination of film.","PeriodicalId":170519,"journal":{"name":"Jsme International Journal Series A-solid Mechanics and Material Engineering","volume":"239 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2006-01-15","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"121870682","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 3
Coupled Deformation Properties of Anti-Symmetrical Laminate Composites 非对称层压板复合材料的耦合变形特性
M. Hojo, R. Hashimoto, A. Ogawa
Anti-symmetrical laminate composites exhibit a coupling effect between tensile stress and twisting deformation, and are very attractive as blade materials for aircraft engines. Blades made of anti-symmetrical laminate composites can automatically adjust their stagger angle to a better aerodynamic configuration with changing rotational speed. Thus, the aerodynamic efficiency and stability of aircraft engines can be greatly improved. In this study, the coupled deformation properties of anti-symmetrical laminate composites were evaluated with tensile tests. Two kinds of specimens fabricated from carbon/epoxy laminate composites with different anti-symmetrical stacking sequences were tested. On the basis of the tensile-test results, the anti-symmetrical laminate composites were then used as blade materials. The coupled deformation of the test blades at high rotational speed was evaluated by spin tests and FEM analyses. It was demonstrated that test blades twisted about 4° at 10000rpm.
非对称层压板复合材料具有拉应力和扭转变形的耦合效应,是一种极具吸引力的航空发动机叶片材料。由非对称层压板复合材料制成的叶片,可以随着转速的变化,自动调整叶片的错开角度,以达到更好的气动外形。从而大大提高飞机发动机的气动效率和稳定性。本文通过拉伸试验对非对称层合复合材料的耦合变形性能进行了研究。采用不同的非对称堆积顺序制备了两种碳/环氧复合材料试样。在拉伸试验结果的基础上,采用非对称层压复合材料作为叶片材料。通过自旋试验和有限元分析,对试验叶片在高转速下的耦合变形进行了评价。结果表明,试验叶片在10000rpm转速下扭曲约4°。
{"title":"Coupled Deformation Properties of Anti-Symmetrical Laminate Composites","authors":"M. Hojo, R. Hashimoto, A. Ogawa","doi":"10.1299/JSMEA.49.43","DOIUrl":"https://doi.org/10.1299/JSMEA.49.43","url":null,"abstract":"Anti-symmetrical laminate composites exhibit a coupling effect between tensile stress and twisting deformation, and are very attractive as blade materials for aircraft engines. Blades made of anti-symmetrical laminate composites can automatically adjust their stagger angle to a better aerodynamic configuration with changing rotational speed. Thus, the aerodynamic efficiency and stability of aircraft engines can be greatly improved. In this study, the coupled deformation properties of anti-symmetrical laminate composites were evaluated with tensile tests. Two kinds of specimens fabricated from carbon/epoxy laminate composites with different anti-symmetrical stacking sequences were tested. On the basis of the tensile-test results, the anti-symmetrical laminate composites were then used as blade materials. The coupled deformation of the test blades at high rotational speed was evaluated by spin tests and FEM analyses. It was demonstrated that test blades twisted about 4° at 10000rpm.","PeriodicalId":170519,"journal":{"name":"Jsme International Journal Series A-solid Mechanics and Material Engineering","volume":" 48","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2006-01-15","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"120830799","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Development of High Performance CFRP/Metal Active Laminates 高性能CFRP/金属活性层压板的研制
H. Asanuma, O. Haga, M. Imori
This paper describes development of high performance CFRP/metal active laminates mainly by investigating the kind and thickness of the metal. Various types of the laminates were made by hot-pressing of an aluminum, aluminum alloys, a stainless steel and a titanium for the metal layer as a high CTE material, a unidirectional CFRP prepreg as a low CTE/electric resistance heating material, a unidirectional KFRP prepreg as a low CTE/insulating material. The aluminum and its alloy type laminates have almost the same and the highest room temperature curvatures and they linearly change with increasing temperature up to their fabrication temperature. The curvature of the stainless steel type jumps from one to another around its fabrication temperature, whereas the titanium type causes a double curvature and its change becomes complicated. The output force of the stainless steel type attains the highest of the three under the same thickness. The aluminum type successfully increased its output force by increasing its thickness and using its alloys. The electric resistance of the CFRP layer can be used to monitor the temperature, that is, the curvature of the active laminate because the curvature is a function of temperature.
本文主要从金属的种类和厚度等方面阐述了高性能CFRP/金属活性层合板的发展。用铝、铝合金、不锈钢和钛作为高CTE材料的金属层,用单向CFRP预浸料作为低CTE/电阻加热材料,用单向KFRP预浸料作为低CTE/绝缘材料热压制成各种类型的层压板。铝及其合金型层压板具有几乎相同且最高的室温曲率,且曲率随温度的升高呈线性变化,直至其制造温度。不锈钢型的曲率在其制造温度附近从一个曲率跳到另一个曲率,而钛型的曲率则是双曲率,其变化变得复杂。在相同厚度下,不锈钢型的输出力是三者中最高的。铝型通过增加其厚度和使用其合金,成功地增加了输出力。CFRP层的电阻可以用来监测温度,也就是有源层板的曲率,因为曲率是温度的函数。
{"title":"Development of High Performance CFRP/Metal Active Laminates","authors":"H. Asanuma, O. Haga, M. Imori","doi":"10.1299/JSMEA.49.32","DOIUrl":"https://doi.org/10.1299/JSMEA.49.32","url":null,"abstract":"This paper describes development of high performance CFRP/metal active laminates mainly by investigating the kind and thickness of the metal. Various types of the laminates were made by hot-pressing of an aluminum, aluminum alloys, a stainless steel and a titanium for the metal layer as a high CTE material, a unidirectional CFRP prepreg as a low CTE/electric resistance heating material, a unidirectional KFRP prepreg as a low CTE/insulating material. The aluminum and its alloy type laminates have almost the same and the highest room temperature curvatures and they linearly change with increasing temperature up to their fabrication temperature. The curvature of the stainless steel type jumps from one to another around its fabrication temperature, whereas the titanium type causes a double curvature and its change becomes complicated. The output force of the stainless steel type attains the highest of the three under the same thickness. The aluminum type successfully increased its output force by increasing its thickness and using its alloys. The electric resistance of the CFRP layer can be used to monitor the temperature, that is, the curvature of the active laminate because the curvature is a function of temperature.","PeriodicalId":170519,"journal":{"name":"Jsme International Journal Series A-solid Mechanics and Material Engineering","volume":"1 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2006-01-15","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"121001215","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 4
期刊
Jsme International Journal Series A-solid Mechanics and Material Engineering
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