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Compressive properties characterization of PBO paper honeycomb core constituent material and relationship with honeycomb behaviors PBO纸蜂窝芯材料的压缩性能表征及其与蜂窝行为的关系
IF 3.9 3区 材料科学 Q1 ENGINEERING, MECHANICAL Pub Date : 2022-10-02 DOI: 10.1177/10996362221131274
Ziqi Huang, Jin Long, Yi Wang, Jian Hu
Poly (p-phenylene benzoisoxazole) (abbreviation: PBO) paper honeycomb core (PPHC) is gradually being used as a novel honeycomb material for lightweight structures in high temperature environment. However, compressive properties of PBO paper can hardly be obtained accurately due to the thin thickness and easy-to-buckling of the paper. Therefore, the Short Span Test Method is applied to obtain the compressive strength of PBO paper. The compressive strength and failure of PBO paper are characterized experimentally for the first time. The strength of compression is then used in theoretical formula to study the compressive behaviors of PPHC and the reasonable agreement with the experimental results indicates the validity of the compressive strength. Furthermore, the failure mode of PPHC subjected to compressive loads is obtained, which presents the importance of the accurate characterization on the compressive strength of PBO paper.
聚对苯并异恶唑(PBO)纸蜂窝芯(PPHC)作为一种新型的用于高温环境下轻量化结构的蜂窝材料,正逐渐得到应用。然而,由于PBO纸的厚度较薄,易屈曲,因此很难准确地获得PBO纸的压缩性能。因此,采用短跨度试验方法获得PBO纸的抗压强度。首次对PBO纸的抗压强度和破坏进行了实验表征。将抗压强度引入理论公式,研究了PPHC的抗压特性,与实验结果吻合较好,表明了抗压强度的有效性。得到了PPHC在压缩载荷作用下的破坏模式,说明了准确表征PBO纸抗压强度的重要性。
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引用次数: 0
A study on the damage tolerance of durable redundant composite sandwich joints 耐用冗余复合材料夹层接头损伤容限研究
IF 3.9 3区 材料科学 Q1 ENGINEERING, MECHANICAL Pub Date : 2022-09-28 DOI: 10.1177/10996362221130968
V. Goyal, E. Lundgren, D. Patel
A patented Durable Redundant Joint (DRJ) concept featuring multiple adhesive load-paths, via a novel composite preform insert, is being considered for joining composite sandwich panel segments. Applications are wide ranging from spacecraft bus structure to launch vehicle primary structure (i.e. interstage cylinders and payload fairings). Numerical and experimental investigations were performed to assess the DRJ’s performance. A fracture-based approach was used to evaluate this design. Ply-level mechanical properties for the material systems were generated, and a double cantilever beam coupon was designed and tested to estimate the Mode I critical energy release rate for the interface between two different composite prepreg material systems. The DRJ was tested and compared to testing of the more conventional splice joint (CSJ) design. Polytetrafluoroethylene (PTFE) inserts were used at the free edges of the joints to simulate debonds between the doubler and facesheet laminates. The DRJ coupons reached 32% greater in-plane tensile failure load compared to the CSJ coupons. Furthermore, the predicted increased strength for the DRJ design compared to the CSJ design was in remarkably good agreement with test data. Using the insight gained from these studies, three design attributes were investigated relative to increasing damage tolerance characteristics of the DRJ: (1) Insert stiffness, (2) Relative length between the doubler and the insert, and (3) The use of tapers at the ends of doublers.
一种专利的耐用冗余接头(DRJ)概念,通过一种新型的复合预成型插入物,具有多种粘合载荷路径,正在考虑用于连接复合夹层板段。应用范围广泛,从航天器总线结构到运载火箭主结构(即级间气缸和有效载荷整流罩)。通过数值和实验研究来评估DRJ的性能。采用基于裂缝的方法评估该设计。生成了材料体系的力学性能,设计并测试了双悬臂梁结合部,以估计两种不同复合预浸料体系之间界面的I型临界能量释放率。对DRJ进行了测试,并与更传统的拼接接头(CSJ)设计进行了比较。在接头的自由边缘使用聚四氟乙烯(PTFE)刀片来模拟加倍器和面板层压板之间的粘结。与CSJ试样相比,DRJ试样的面内拉伸破坏载荷增加了32%。此外,与CSJ设计相比,DRJ设计的预测强度增加与试验数据非常吻合。利用从这些研究中获得的见解,研究了与增加DRJ损伤容限特性相关的三个设计属性:(1)插入刚度,(2)加倍器与插入器之间的相对长度,以及(3)加倍器末端锥度的使用。
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引用次数: 0
Design analysis and testing of flat sandwich panels under bird strike 平面夹芯板在鸟击下的设计分析与试验
IF 3.9 3区 材料科学 Q1 ENGINEERING, MECHANICAL Pub Date : 2022-09-23 DOI: 10.1177/10996362221127968
Radoslaw Konik, C. Kassapoglou, Dean Nguyen
A non-linear energy-based analytical approach to design flat sandwich panels resistant to bird strike is presented. The approach is then complemented by numerical simulation in Abaqus using smooth particle hydrodynamics to model the bird and a non-linear stress-strain model for the core material. Flat sandwich panels were designed to deform and just fail when the maximum deflections are reached for given strike energies. The panels designed with this approach were tested using gelatin birds and two different material combinations with non-toughened and toughened facesheet and core materials. The analytical and numerical approaches were found to be conservative as they predicted failure onset for the bird energies selected while the tests showed no damage. The maximum deflection and maximum strains at different locations of the panels were well predicted by the numerical analysis, but the predictions departed significantly from the tests after the first peak was reached.
提出了一种基于非线性能量的分析方法来设计抵抗鸟击的扁平夹层板。然后,在Abaqus使用光滑粒子流体动力学对鸟进行数值模拟,并对核心材料建立非线性应力-应变模型,以此来补充该方法。扁平夹层板被设计成在给定的冲击能量下达到最大挠度时变形并刚好失效。采用这种方法设计的面板使用明胶鸟和两种不同的材料组合与非增韧和增韧面板和核心材料进行了测试。分析和数值方法被发现是保守的,因为它们预测了所选鸟类能量的失效开始,而测试显示没有损伤。数值分析很好地预测了面板不同位置的最大挠度和最大应变,但在达到第一个峰值后,预测结果与测试结果大相径庭。
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引用次数: 0
Novel design of honeycomb hybrid sandwich structures under air-blast 空气冲击作用下蜂窝混合夹层结构的新型设计
IF 3.9 3区 材料科学 Q1 ENGINEERING, MECHANICAL Pub Date : 2022-09-19 DOI: 10.1177/10996362221127967
Murlidhar Patel, Shivdayal Patel
In this study, dynamic explicit analysis was performed to examine the air-blast performance of various hybrid sandwich designs in terms of face plate deflections and energy dissipation capacity under the conventional weapons effects program (CONWEP) air-blast loads ranging from 3 kg to 8 kg trinitrotoluene for stand-off distance ranges from 150 mm to 200 mm. The blast resistance of honeycomb sandwich configurations was evaluated using steel honeycomb with different core topologies, crushable Al foam-filled steel honeycomb, and steel or steel with 3D Kevlar/polypropylene laminate employing fiber metal laminate (FML) front face. For an accurate prediction of the deformation mechanism of all steel parts, the Johnson-Cook (J-C) model was used. The composite failure criteria of Hashin, Puck, and Matzenmiller were implemented to accurately examine the fiber and matrix damage behavior. The novel hybrid design of the honeycomb sandwich structure’s blast resistance is improved by the employment of foam-filled honeycomb, an FML front face, and a circular honeycomb core. In comparison to other sandwich configurations, a novel designed hybrid sandwich construction composed of foam filled circular honeycomb with FML front facing and steel back facing (FCH-1KP0.5) achieved the highest blast resistance due to its lowest face deflection with the smallest plastic dissipation energy.
在这项研究中,进行了动态显式分析,以检查在常规武器效果计划(CONWEP)下,在150毫米至200毫米的对峙距离范围内,3公斤至8公斤三硝基甲苯的空气冲击载荷下,各种混合夹层设计的空气冲击性能,包括面板偏转和能量耗散能力。使用具有不同芯拓扑结构的钢蜂窝、可压碎的铝泡沫填充钢蜂窝以及采用纤维金属层压板(FML)正面的具有3D Kevlar/聚丙烯层压板的钢或钢来评估蜂窝夹层结构的防爆性。为了准确预测所有钢零件的变形机制,使用了Johnson-Cook(J-C)模型。采用Hashin、Puck和Matzenmiller的复合材料失效准则来准确检测纤维和基体的损伤行为。采用泡沫填充蜂窝、FML前表面和圆形蜂窝芯,改进了蜂窝夹层结构的抗爆性能。与其他夹层结构相比,由FML正面和钢背面的泡沫填充圆形蜂窝组成的新型混合夹层结构(FCH-1KP0.5)由于其最小的面偏转和最小的塑性耗散能,实现了最高的抗爆性能。
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引用次数: 13
Bionic inspired honeycomb structures and multi-objective optimization for variable graded layers 仿生蜂窝结构与变梯度层的多目标优化
IF 3.9 3区 材料科学 Q1 ENGINEERING, MECHANICAL Pub Date : 2022-09-16 DOI: 10.1177/10996362221127969
Xiaoqiang Niu, Fengxiang Xu, Z. Zou
Bionic and gradient designs offer promising applications in honeycomb structures. The intersection unit of the beetle elytra is extracted as to enhance regular hexagonal honeycomb (RHH), and several bionic honeycombs are proposed. Finite element (FE) modeling approach is verified through formulae and experiments. Curves of force and displacement of bionic honeycombs present two prominent stages under medium- and low-speed impacts in plateau stage, and several bionic honeycombs exhibit a zero or negative Poisson’s ratio. The specific energy absorption (SEA) of INT_6, whose crashworthiness is best in bionic honeycombs. A gradient design of INT_6 is implemented to further increase its crashworthiness. Multi-objective optimization design (MOD), which aims to simultaneously increase the SEA and reduce the peak crushing force, is adopted to determine the optimal parameters of each layer of graded INT_6. The SEA of the optimized graded INT_6 increase 142%, and its peak crushing force decrease by 25.4% compared with those of the INT_6.
仿生和梯度设计在蜂窝结构中有很好的应用前景。提取了甲虫鞘翅的交点单元,增强了正六边形蜂窝结构,提出了几种仿生蜂窝结构。通过公式和实验对有限元建模方法进行了验证。在高原阶段,仿生蜂巢在中低速撞击下的受力和位移曲线呈现出两个突出的阶段,部分仿生蜂巢的泊松比为零或为负。抗撞性最好的仿生蜂窝材料INT_6的比能量吸收(SEA)。对INT_6进行了梯度设计,进一步提高了其耐撞性。采用多目标优化设计(MOD),以同时提高SEA和降低峰值破碎力为目标,确定分级INT_6各层的最优参数。优化后分级INT_6的SEA比分级INT_6的SEA提高了142%,峰值破碎力比分级INT_6的峰值破碎力降低了25.4%。
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引用次数: 10
Flexural behavior of sandwich panels with 3D printed cellular cores and aluminum face sheets under quasi-static loading 具有3D打印蜂窝芯和铝面板的夹芯板在准静态载荷下的弯曲行为
IF 3.9 3区 材料科学 Q1 ENGINEERING, MECHANICAL Pub Date : 2022-09-15 DOI: 10.1177/10996362221127965
S. Chahardoli
In this study, sandwich panels are presented with polylactic acid (PLA) core made through the FDM method. The face sheets of the panels are made out of aluminum 3105 alloy. The mechanical properties of the proposed samples were investigated under flexural quasi-static load. Different panels were tested by a three-point flexural test to determine their collapse properties; moreover, cubic specimens were exposed to quasi-static compression load. The results confirmed the effective role of layering type in the FDM method on the collapse properties of the sandwich panel. Results showed that type of the main pattern extension can affect the collapse properties. A comparison of the cubic samples under three different quasi-static compressive loading indicated that the collapse properties and absorbed energy of the samples depend on the loading direction. The proposed lightweight structures absorb high energy in comparison with ordinary one which was investigated in this paper; thus they can be an ideal structure for industries. Numerical modeling was another part of the study which was done by LS-DYNA and good agreement between numerical and experimental results was observed.
在本研究中,夹层板采用FDM方法制成聚乳酸(PLA)芯。面板的面板由铝3105合金制成。研究了所提出的样品在弯曲准静态载荷下的力学性能。通过三点弯曲试验对不同的面板进行测试,以确定其坍塌特性;此外,立方体试件还受到准静态压缩载荷的作用。结果证实了FDM方法中分层类型对夹芯板倒塌性能的有效作用。结果表明,主模式扩展的类型会影响塌陷特性。三种不同准静态压缩载荷下立方体试样的比较表明,试样的坍塌特性和吸收能量取决于载荷方向。与本文研究的普通结构相比,所提出的轻质结构吸收了高能量;因此,它们可以成为工业的理想结构。数值模拟是LS-DYNA研究的另一部分,数值模拟结果与实验结果吻合良好。
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引用次数: 5
Infusible thermoplastic resin based sandwich structures for wind blade applications and the influence of scrim on facesheet to core interface debonding 用于风力叶片应用的可灌注热塑性树脂夹层结构以及粗布对面板-芯部界面脱胶的影响
IF 3.9 3区 材料科学 Q1 ENGINEERING, MECHANICAL Pub Date : 2022-09-06 DOI: 10.1177/10996362221125876
Zachariah Arwood, Stephen Young, D. Penumadu
Infusible thermoplastic Elium® family of resins from Arkema have garnered much attention in recent years as a possible replacement for thermoset resins in laminate and sandwich composite manufacturing for wind blade applications due to its ease of recyclability and the ability to utilize existing manufacturing processes without imposing complicated variations. However, physical and mechanical properties of the proposed Elium® based thermoplastic composites must be comparable to existing epoxy (thermoset) based composites using manufacturing processes relevant for large wind turbine blades. A 13-meter-long demonstration blade was manufactured for that purpose and sandwich samples were obtained from that project for a detailed study. This paper details three-point flexural properties of unidirectional E-glass fiber reinforced acrylic and epoxy based sandwich panels with identical balsa wood core materials. In addition, to evaluate the relative merit considering debond failure mode, the interfacial critical strain energy release rate, predominantly in mode-1, was compared via single cantilever beam testing. In sandwich composites constructed with balsa wood core material, resin uptake by the balsa core is traditionally impeded via the insertion of a scrim material at the facesheet to core interface. Results revealed that inclusion of scrim mesh layer at the facesheet to core interface reduced flexural properties and strain energy release rates in panels infused with acrylic resin but did not significantly reduce these properties in epoxy infused facesheets.
近年来,来自Arkema的可灌注热塑性Elium®树脂系列因其易于回收和能够利用现有制造工艺而不产生复杂变化,作为风叶应用层压板和夹层复合材料制造中热固性树脂的可能替代品,受到了广泛关注。然而,使用与大型风力涡轮机叶片相关的制造工艺,拟议的Elium®基热塑性复合材料的物理和机械性能必须与现有的环氧(热固性)基复合材料相当。为此制造了一个13米长的演示叶片,并从该项目中获得了夹层样品进行详细研究。本文详细介绍了采用相同轻木芯材的单向E-玻璃纤维增强丙烯酸和环氧基夹芯板的三点弯曲性能。此外,为了评估考虑脱胶失效模式的相对优点,通过单悬臂梁测试比较了界面临界应变能释放率,主要是在模式-1下。在用轻木芯材料构建的夹层复合材料中,轻木芯的树脂吸收传统上通过在面板到芯的界面处插入粗布材料而受到阻碍。结果表明,在面板与芯体的界面处包含粗布网层降低了注入丙烯酸树脂的面板的弯曲性能和应变能释放率,但在注入环氧树脂的面板中没有显著降低这些性能。
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引用次数: 0
Analysys and optimization of an end double-lap bonded joint for GFRP composite sandwich panels GFRP复合材料夹芯板端部双搭接接头分析与优化
IF 3.9 3区 材料科学 Q1 ENGINEERING, MECHANICAL Pub Date : 2022-09-02 DOI: 10.1177/10996362221116029
G. Marannano, B. Zuccarello
Although the best configuration of the joints used to connect a common GFRP sandwich panel with the main structures is the adhesively bonded one, that permit high static and fatigue performances as well as to avoid stress concentrations, mechanical or hybrid joints are still widely used in the industrial field. After a preliminary theoretical design, the optimal configuration of an end adhesively bonded double-lap joint constituted by a simple insert as internal adherent and the same face sheets as external adherent, has been researched. In detail, several experimental tests and successive numerical simulations under tensile and bending loading, performed by varying the main influence parameters as the overlap length and the material of the internal insert (aluminum, steel, CFRP), have been carried out. In brief, the experimental and numerical analyses have shown that, due to the limited effects of the stiffness unbalancing of the joints, as well as to the appreciable peel stress values associated with tensile and especially bending loading, the optimal joint configuration is obtained in practice by using an insert made by CFRP with an overlap length equal to about a double the theoretical overlap value. Also, due to the different damage tolerance of the epoxy adhesive to the shear and peel stresses, the accurate strength prediction of such joints has to be performed by assess the failure processes that occur at the two attach points of the double lap joint. In detail, the delamination growth that can occurs at the attach point of the face sheets, can be predicted by using a delamination criterion along with a point stress approach, whereas the unstable delamination growth that can occur at the opposite point of attach of the insert, can be evaluated by using a simple delamination criterion with the classical approach of the maximum stress.
虽然用于连接普通玻璃钢夹芯板与主要结构的接缝的最佳配置是粘接接缝,因为它具有较高的静态和疲劳性能以及避免应力集中,但机械或混合接缝仍然广泛应用于工业领域。通过初步的理论设计,研究了由一个简单的嵌件作为内粘附体,相同的面片作为外粘附体构成的端粘连双搭接的最优结构。详细地,通过改变重叠长度和内嵌件材料(铝、钢、CFRP)等主要影响参数,进行了拉伸和弯曲载荷下的几次实验测试和连续的数值模拟。简而言之,实验和数值分析表明,由于节点刚度不平衡的影响有限,以及与拉伸,特别是弯曲载荷相关的明显剥离应力值,在实践中,使用CFRP制作的嵌块获得最佳节点配置,其重叠长度约为理论重叠值的两倍。此外,由于环氧胶粘剂对剪切和剥离应力的损伤容限不同,因此必须通过评估双搭接的两个附着点发生的破坏过程来进行此类接头的准确强度预测。具体来说,可以通过使用分层准则和点应力方法来预测可能发生在面片附着点的分层生长,而可以使用简单的分层准则和经典的最大应力方法来评估可能发生在插入物附着点的相反点的不稳定分层生长。
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引用次数: 1
Clamping method and mechanical properties of aluminum honeycomb cylindrical curved plates under radial compression 径向压缩下铝蜂窝圆柱弯曲板的夹紧方法及力学性能
IF 3.9 3区 材料科学 Q1 ENGINEERING, MECHANICAL Pub Date : 2022-08-29 DOI: 10.1177/10996362221122010
Yiheng Song, Q. Lin, Jinxiang Chen
To develop a new type of bionic curved sandwich plate, it is necessary to first develop experimental methods and evaluation criteria for curved plates. Thus, this paper focuses on an aluminum cylindrical honeycomb plate and proposes two types of clamping methods for radial compression tests. Using finite element simulation, radial compression tests were carried out, and the mechanical characteristics under different clamping methods were studied. The results showed that (1) the two types of clamping methods have significant effects on the radial compression performance, and each has its own characteristics. The influence mechanism was explored from the perspective of the deformation shape of the sample and the sliding direction of the foot. (2) Clamping methods were given with regard to different experimental purposes or engineering application objects (backgrounds), and three clamping methods that are easy to prepare and have great universality were also presented. This research provides an important theoretical basis for the development of curved plates, radial compression test methods for curved plates and the formulation of corresponding test standards.
开发一种新型的仿生弯曲夹芯板,首先需要开发弯曲板的实验方法和评价标准。因此,本文重点研究了铝圆柱蜂窝板,并提出了两种径向压缩试验的夹紧方法。采用有限元模拟,进行了径向压缩试验,研究了不同夹紧方式下的力学特性。结果表明:(1)两种夹紧方式对径向压缩性能有显著影响,且各有特点。从试样的变形形状和脚部的滑动方向探讨了其影响机理。(2) 针对不同的实验目的或工程应用对象(背景)给出了夹紧方法,并提出了三种易于准备、通用性强的夹紧方法。该研究为弯曲板的发展、弯曲板的径向压缩试验方法以及相应试验标准的制定提供了重要的理论依据。
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引用次数: 1
A nondestructive approach to predict buckling load of composite lattice-core sandwich conical shells based on vibration correlation technique 基于振动相关技术的复合材料格芯夹层锥形壳屈曲载荷无损预测方法
IF 3.9 3区 材料科学 Q1 ENGINEERING, MECHANICAL Pub Date : 2022-08-28 DOI: 10.1177/10996362221122020
Mehdi Zarei, G. Rahimi
In this paper the vibration correlation technique (VCT) has been used as a nondestructive method for predicting the buckling load of the composite lattice-core sandwich conical shells. This technique is capable of predicting the buckling load of different structures without reaching the failure point through modal testing. The composite lattice-core sandwich conical shell has been fabricated using a filament winding process. To perform the expriment, the fundamental natural frequency of the specimen is measured under stepped axial compression loading. The procedure is followed up without actually reaching the instability point when the structure collapses and is no longer usable. A finite element model has also been built in ABAQUS in order to determine the correlation between natural frequency and applied compressive load. A comparison of the results indicated that the VCT has provided a reliable estimate of the buckling load of composite lattice-core sandwich conical shells, especially when the structure is loaded up to at least 66% of the experimental buckling load and accuracy of the VCT decreases when the maximum load is lower than 43% of the buckling load. Results also revealed that the linear fitted curve is unsuitable for the correlation between frequency of vibration and applied load in order to predict buckling load.
本文将振动相关技术(VCT)作为一种无损方法,用于预测复合材料格构-芯-夹层锥壳的屈曲载荷。该技术能够预测不同结构的屈曲载荷,而不会通过模态试验达到失效点。采用纤维缠绕工艺制备了复合材料格芯夹层锥壳。为了进行实验,在阶跃轴向压缩载荷下测量了试样的基本固有频率。当结构倒塌且不再可用时,在没有实际达到失稳点的情况下,对程序进行了跟进。为了确定固有频率和施加的压缩载荷之间的相关性,还在ABAQUS中建立了有限元模型。对结果的比较表明,VCT对复合材料格构夹芯锥壳的屈曲载荷提供了可靠的估计,尤其是当结构的载荷至少达到实验屈曲载荷的66%时,而当最大载荷低于屈曲载荷的43%时,VCT的精度会降低。结果还表明,线性拟合曲线不适合用于预测屈曲载荷的振动频率和施加载荷之间的相关性。
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引用次数: 1
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