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Roles of Sb addition on the corrosion resistance of the low‐alloy steel in a real tropical marine atmosphere 添加Sb对低合金钢在真实热带海洋大气中耐腐蚀性能的影响
Pub Date : 2022-01-05 DOI: 10.1002/maco.202112818
Wei Wu, Niyun Liu, Peilin Chai, Li-li Zhu, Shiyu Huang, Ying Yang, Bo Zhao, Zhiyong Liu
The corrosion behaviors of Sb‐free and Sb‐added low‐alloy structural steels were comparatively studied in a real tropical marine atmosphere. And the role of Sb addition on corrosion resistance was clarified by electrochemical measurement and rust analysis. The results showed that the addition of 0.05% Sb increased the polarization resistance, reduced the cathodic current density, and slowed down the oxygen reduction process. Meanwhile, Sb addition optimized the physical structure, promoted the transformation of phase, and improved the protection of the rust. More importantly, 0.05% Sb addition inhibited the local acidification at the bottom of the pits, thus slowing down the local corrosion process at the rust/matrix interface. Accordingly, the corrosion resistance of the Sb‐added low‐alloy steel was enhanced, causing a lower corrosion rate than that of Sb‐free steel in a tropical marine atmosphere.
比较研究了不含Sb和添加Sb的低合金结构钢在热带海洋大气中的腐蚀行为。通过电化学测定和防锈分析,阐明了添加Sb对耐蚀性的影响。结果表明,0.05% Sb的加入增加了极化电阻,降低了阴极电流密度,减缓了氧还原过程。同时Sb的加入优化了镀层的物理结构,促进了镀层的相转变,提高了镀层的防锈性。更重要的是,添加0.05% Sb抑制了凹坑底部的局部酸化,从而减缓了锈斑/基体界面的局部腐蚀过程。因此,添加Sb的低合金钢在热带海洋大气中的腐蚀速率比不添加Sb的低合金钢低。
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引用次数: 1
Cyclic oxidation behavior of MCrAlX coatings made by electrolytic codeposition 电解共沉积MCrAlX涂层的循环氧化行为
Pub Date : 2022-01-04 DOI: 10.1002/maco.202112843
Ying Zhang, Jason Witman, S. Dryepondt
MCrAlY coatings made by electron beam physical vapor deposition or thermal spray are often used to provide protection for superalloys against high‐temperature oxidation and corrosion. In addition to Y, other elements such as Ta, Hf, and Si have been reported to be beneficial. In this paper, NiCoCrAlX (where X = Y, Ta, Hf, and/or Si) coatings were fabricated via an electrolytic codeposition process in a sulfate‐based Ni–Co plating solution. As compared to uncoated René 80 substrates, the electro‐codeposited NiCoCrAlX coatings demonstrated superior performance during oxidation testing with a 1‐h cycle frequency at 1000°C and 1100°C. Further improved oxidation resistance was observed for the coatings with Hf and Si additions, but not with the addition of Ta. The levels of S, Y, and O in the electrodeposited NiCoCrAlY coating were measured by high‐resolution glow discharge mass spectrometry and were compared to those in thermal spray coatings.
由电子束物理气相沉积或热喷涂制成的MCrAlY涂层通常用于保护高温合金免受高温氧化和腐蚀。除Y外,其他元素如Ta、Hf和Si也被认为是有益的。在本文中,NiCoCrAlX(其中X = Y, Ta, Hf和/或Si)涂层在硫酸盐基Ni-Co镀液中通过电解共沉积工艺制备。与未涂覆的ren 80基材相比,电共沉积NiCoCrAlX涂层在1000°C和1100°C下的1 h循环频率氧化测试中表现出优越的性能。添加Hf和Si后涂层的抗氧化性能得到进一步提高,而添加Ta后涂层的抗氧化性能没有提高。采用高分辨率辉光放电质谱法测定了电沉积NiCoCrAlY涂层中S、Y和O的含量,并与热喷涂涂层进行了比较。
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引用次数: 0
Machine learning‐based analysis and prediction of the interfacial corrosion processes of copper cathode plates during the electrolytic production of copper powders 基于机器学习的铜阴极板在电解生产铜粉过程中的界面腐蚀过程分析和预测
Pub Date : 2022-01-02 DOI: 10.1002/maco.202112977
Youzhi Zhou, Pengcheng Lin, Xin Ke, Qiang Hu, Qi Shi, Jingguo Zhang, Zhong Wang, Limin Wang
Present efforts to support the essential industrial‐scale electrolytic production of copper‐based metal powders urgently require approaches to the real‐time predicting of corrosion of copper cathodes employed in electrolytic production processes. However, current approaches are extremely limited owing to the difficulty of accurately modeling the complex cathode corrosion process. In this study, the corrosion process under different parameters was analyzed by a self‐designed continuous electrolytic corrosion experimental device, clarify the influence mechanism of current density on the corrosion of the solid–liquid–gas interface area, and addresses this issue by applying a random forest machine learning approach based on three process parameters, including the electrolyte temperature, liquid‐level fluctuation cycle period, and current density. The dataset employed in the model is obtained using a novel experimental corrosion test method based on electrode arrays. The experimental results include the corrosion rates of copper cathode plates at different positions relative to the liquid electrolyte level during the electrolysis process. The resulting stochastic model is demonstrated to obtain a high prediction accuracy of 97% for the various regions of copper cathode plates defined according to liquid electrolyte level.
目前,为了支持铜基金属粉末的工业规模电解生产,迫切需要实时预测电解生产过程中铜阴极腐蚀的方法。然而,由于难以准确模拟复杂的阴极腐蚀过程,目前的方法非常有限。本研究通过自行设计的连续电解腐蚀实验装置,分析了不同参数下的腐蚀过程,阐明了电流密度对固液气界面区域腐蚀的影响机理,并采用基于电解质温度、液位波动周期和电流密度三个过程参数的随机森林机器学习方法解决了这一问题。该模型使用的数据集是采用一种基于电极阵列的新型腐蚀试验方法获得的。实验结果包括电解过程中不同位置的铜阴极板相对于液体电解质水平的腐蚀速率。结果表明,该随机模型对铜阴极板的不同区域的预测精度高达97%。
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引用次数: 0
EFC Newsletter EFC通讯
Pub Date : 2022-01-01 DOI: 10.1002/maco.202270015
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引用次数: 0
Corrosion protection properties of poly(4‐vinyl pyridine) containing multilayer polymeric coatings on magnesium alloy AZ31 含聚(4 -乙烯基吡啶)多层聚合物涂层在镁合金AZ31上的防腐性能
Pub Date : 2021-12-10 DOI: 10.1002/maco.202112708
Chayanika Das, Eleni Kastania, J. Witt, O. Ozcan
The aim of this study is to develop polymeric thin films for corrosion protection of magnesium alloy AZ31. As polymer matrix, poly(4‐vinyl pyridine) (P4VP) is selected due to its semiconducting properties and protonic conductivity. Polyacrylic acid is tested as crosslinking layers to improve interfacial adhesion. The macroscopic corrosion properties of the multilayer coatings are investigated by means of electrochemical methods, such as linear sweep voltammetry and electrochemical impedance spectroscopy (EIS), in corrosive media simulating technical and biomedical applications. It is demonstrated that thin multilayer coatings can suppress the corrosion rates of magnesium alloys. To our best knowledge, this is the first demonstration of the use of P4VP as a conducting polymer film with protonic conductivity for corrosion protection of magnesium alloys.
本研究的目的是开发用于镁合金AZ31防腐的聚合物薄膜。聚(4‐乙烯基吡啶)(P4VP)由于其半导体特性和质子导电性而被选择作为聚合物基质。测试了聚丙烯酸作为交联层,以提高界面附着力。利用线性扫描伏安法和电化学阻抗谱(EIS)等电化学方法研究了多层涂层在腐蚀介质模拟技术和生物医学应用中的宏观腐蚀性能。结果表明,多层薄涂层可以抑制镁合金的腐蚀速率。据我们所知,这是第一次证明使用P4VP作为具有质子导电性的导电聚合物膜来保护镁合金的腐蚀。
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引用次数: 3
Microstructure and corrosion resistance characteristics of Ti–AlN composite produced by selective laser melting 选择性激光熔化制备Ti-AlN复合材料的显微组织和耐腐蚀性能
Pub Date : 2021-12-09 DOI: 10.1002/maco.202112703
Monika Chlewicka, A. Dobkowska, R. Sitek, B. Adamczyk‐Cieślak, J. Mizera
The aim of this study is to produce Ti–AlN via selective laser melting. The results show that the microstructure of the produced alloy is not uniform. The X‐ray diffraction measurements show that the Ti–AlN composite is composed of a Ti matrix, AlN compounds, as well as (TiN)0.88, Al6Ti19, and Al1.1Ti0.9 intermetallics. The as‐printed Ti–AlN is also composed of dendrites of two typical titanium nitrides (TiN and Ti2N) and titanium aluminum nitride (Ti2AlN). Subsequent quenching and annealing slightly change the phase composition of the alloy and is the main reason for their different corrosion behaviors in acidic and chloride‐containing solutions. The results of this study show that the formation of Al‐rich ternary phases improved the corrosion resistance of the three‐dimensional‐printed Ti–AlN after quenching.
本研究的目的是通过选择性激光熔化法制备Ti-AlN。结果表明:制备的合金组织不均匀;X射线衍射测量表明,Ti - AlN复合材料由Ti基体、AlN化合物以及(TiN)0.88、Al6Ti19和Al1.1Ti0.9金属间化合物组成。打印的Ti-AlN也由两种典型的氮化钛(TiN和Ti2N)和氮化钛铝(Ti2AlN)的枝晶组成。随后的淬火和退火稍微改变了合金的相组成,这是它们在酸性和含氯化物溶液中不同腐蚀行为的主要原因。研究结果表明,富Al三元相的形成提高了三维打印Ti-AlN淬火后的耐腐蚀性。
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引用次数: 1
Inhibition of corrosion of API K55 steel by tannin from Acacia mearnsii bark in highly acidic medium 金合欢树皮单宁对API K55钢在强酸性介质中的缓蚀作用
Pub Date : 2021-12-02 DOI: 10.1002/maco.202112744
K. G. Bacca, N. Lopes, E. M. Costa
The corrosion inhibiting effect of the tannin from Acacia mearnsii bark on API 5CT K55 steel, used for casing in the oil and gas industry, was investigated in 1 M HCl medium with different tannin concentrations. Corrosion was monitored by electrochemical tests using potentiodynamic polarization (PP) and electrochemical impedance spectroscopy (EIS). Complementary analyses of the corroded surfaces were performed by scanning electron microscopy (SEM), atomic force microscopy (AFM), and X‐ray diffraction (XRD). With the application of A. mearnsii tannin, the cathodic branch of the PP curves shifted to lower corrosion current density values. EIS analysis indicated that inhibitor molecules were adsorbed on the steel surface, which provided protection against corrosion. The SEM, AFM, and XRD data showed that in the presence of the inhibitor, a film and amorphous material were adsorbed on the steel surface, plausibly associated with the formation of tannates. The highest inhibition efficiency was obtained at an inhibitor concentration of 0.7 5 g L−1 (92% determined by PP and 98% by EIS), and a high degree of surface coverage was observed, compared with that obtained using the other concentrations of tannin.
在不同单宁浓度的1 M HCl介质中,研究了相思皮单宁对石油天然气套管用API 5CT K55钢的缓蚀作用。采用动电位极化(PP)和电化学阻抗谱(EIS)监测腐蚀情况。通过扫描电子显微镜(SEM)、原子力显微镜(AFM)和X射线衍射仪(XRD)对腐蚀表面进行了补充分析。在单宁的作用下,PP曲线的阴极分支向较低的腐蚀电流密度值偏移。EIS分析表明,缓蚀剂分子被吸附在钢的表面,起到了抗腐蚀的作用。SEM, AFM和XRD数据表明,在抑制剂存在的情况下,钢表面吸附了一层薄膜和非晶物质,可能与单宁酸盐的形成有关。当抑制剂浓度为0.7 g L−1时,获得了最高的抑制效率(PP测定92%,EIS测定98%),与使用其他浓度的单宁相比,观察到高的表面覆盖率。
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引用次数: 1
Nano‐silica/chitosan composite coatings on biodegradable magnesium alloys for enhanced corrosion resistance in simulated body fluid 纳米二氧化硅/壳聚糖复合涂层在可生物降解镁合金上增强了模拟体液中的耐腐蚀性
Pub Date : 2021-12-01 DOI: 10.1002/maco.202112701
Yucong Ma, M. Talha, Qi Wang, Qiancheng Zhao, Zhonghui Li, Yuanhua Lin
Chitosan (CTS) coatings have been studied as a biocompatible coating on biodegradable magnesium (Mg) alloys to improve the corrosion resistance and bioactivity for medical implants. However, the loose structure of the CTS coating cannot provide ideal long‐time corrosion resistance in the physiological environment. In this study, a nano‐SiO2/CTS composite coating was applied on an Mg alloy substrate using the sol–gel method. The surface characteristics of the samples were examined by Fourier‐transform infrared analysis, X‐ray diffraction, scanning electron microscopy‐energy‐dispersive spectrometry, and contact angle measurements. The particle size and suitable dispersion of the SiO2 nanoparticles inside the composite coating were confirmed by transmission electron microscopy. Further, the corrosion protection behavior of the coatings was examined in a simulated body fluid using potentiodynamic polarization, electrochemical impedance spectroscopy, and scanning electrochemical microscopy analyses. Atomic force microscopy was used to determine the surface morphologies of the samples after the polarization test. The surface characteristics, electrochemical measurements, and immersion test revealed that the SiO2 nanoparticles effectively filled the voids of the CTS coating and significantly improved the corrosion resistance. The optimal concentration of nano‐SiO2 is 1.0 g/L.
研究了壳聚糖(CTS)涂层作为生物相容性涂层涂在可生物降解镁合金表面,以提高医用植入物的耐腐蚀性和生物活性。然而,CTS涂层的松散结构在生理环境中不能提供理想的长时间耐腐蚀性。在本研究中,采用溶胶-凝胶法将纳米SiO2/CTS复合涂层涂覆在镁合金基体上。通过傅里叶变换红外分析、X射线衍射、扫描电子显微镜-能量色散光谱和接触角测量来检测样品的表面特征。通过透射电镜分析,确定了SiO2纳米颗粒在复合涂层内的粒径大小和合适的分散度。此外,利用动电位极化、电化学阻抗谱和扫描电化学显微镜分析,在模拟体液中检测了涂层的防腐性能。用原子力显微镜观察样品极化后的表面形貌。表面特性、电化学测试和浸渍测试表明,SiO2纳米颗粒有效填充了CTS涂层的空隙,显著提高了CTS涂层的耐蚀性。纳米SiO2的最佳浓度为1.0 g/L。
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引用次数: 2
Study on the microstructure and corrosion behavior of Mg–(4 − x)Gd–xY–2Zn (x = 0, 2, 4 wt%) alloy Mg -(4−x) Gd-xY-2Zn (x = 0,2,4 wt%)合金组织与腐蚀行为研究
Pub Date : 2021-11-29 DOI: 10.1002/maco.202112753
Yunhao Wang, Zili Liu, Xiqin Liu, Huanjian Xie, Yong Shi, Fang Liu, Jian Li
The relationship between the corrosion behavior of Mg–Gd–Y–Zn alloy and the content of rare earth elements was investigated. The results show that the Mg–4Gd–2Zn (VZ42) contains only α‐Mg matrix and W phase, while there are α‐Mg matrix, W phase and X phase in Mg–2Gd–2Y–2Zn (VWZ) and Mg–4Y–2Zn (WZ42). The corrosion rates measured by weight loss of VZ42, VWZ, and WZ42 are 8.17, 4.49, and 6.05 mm/year, respectively. Through the observation of microstructure, it is found that the corrosion first occurs around the W phase, which means that the micro galvanic effect caused by the W phase is more serious than that of the X phase. The more W phase, the greater the corrosion rate of the alloy. But continuously distributed layered X phase will form a barrier and protect α‐Mg from corrosion. It is found that different distribution of the second phase will also lead to different corrosion resistance.
研究了Mg-Gd-Y-Zn合金的腐蚀行为与稀土元素含量的关系。结果表明:Mg - 4gd - 2zn (VZ42)中只含有α‐Mg基体和W相,而Mg - 2gd - 2y - 2zn (VWZ)和Mg - 4y - 2zn (WZ42)中含有α‐Mg基体、W相和X相。VZ42、VWZ和WZ42的失重腐蚀速率分别为8.17、4.49和6.05 mm/年。通过显微组织观察发现,腐蚀首先发生在W相周围,这意味着W相引起的微电偶效应比X相引起的微电偶效应更严重。W相越多,合金的腐蚀速率越大。但连续分布的层状X相会形成屏障,保护α‐Mg不受腐蚀。研究发现,不同的第二相分布也会导致不同的耐蚀性。
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引用次数: 1
Effect of Thyme extract as an ecofriendly inhibitor for corrosion of mild steel in acidic media 百里香提取物在酸性介质中作为环保型缓蚀剂对低碳钢的腐蚀效果
Pub Date : 2021-11-19 DOI: 10.1002/maco.202112769
Z. Golshani, Hossein Cheraghi Moezabad, Mahnaz Amiri, G. Sajadi, R. Naghizade, S. Hosseini
Natural extracts have been widely used to protect metal materials from corrosion. Mild steel (MS) corrosion inhibition in 0.5 M sulfuric acid was investigated in the absence and presence of Thyme leaf extracts as an economical corrosion inhibitor. The effects of various concentrations and different temperatures on inhibitor efficacy were investigated. Using electrochemical impedance spectroscopy and polarization curves, the corrosion resistance of the alloy was also estimated. The polarization technique indicated that the Thyme extract is a mixed‐type inhibitor for MS in 0.5 M H2SO4. The obtained results revealed an excellent inhibition efficiency of 98% at 200 ppm of Thyme concentration. The thermodynamic parameters calculated, the effects of temperature, and the adsorption mechanism were also investigated, that suggested formation of monolayer inhibitor molecules (i.e. the Langmuir adsorption isotherm) on the metal surface. The ∆Gadso value calculated from the Langmuir adsorption isotherm plots for inhibitor indicated that it was adsorbed on the alloy surface via a physisorption mechanism. Additional studies on plant extracts as corrosion inhibitors on metals are needed to produce solutions for industrial purposes.
天然提取物被广泛用于保护金属材料免受腐蚀。研究了百里香叶提取物在0.5 M硫酸中对低碳钢(MS)的缓蚀作用。考察了不同浓度和温度对缓蚀剂效果的影响。利用电化学阻抗谱和极化曲线对合金的耐蚀性进行了评价。极化技术表明百里香提取物在0.5 M H2SO4中为混合型质谱抑制剂。结果表明,在百里香浓度为200ppm时,百里香的抑菌率为98%。热力学参数的计算、温度的影响以及吸附机理的研究表明,金属表面形成了单层抑制剂分子(即Langmuir吸附等温线)。通过Langmuir吸附等温线图计算出缓蚀剂的∆Gadso值,表明缓蚀剂通过物理吸附机制吸附在合金表面。植物提取物作为金属的缓蚀剂需要进一步的研究,以生产工业用途的解决方案。
{"title":"Effect of Thyme extract as an ecofriendly inhibitor for corrosion of mild steel in acidic media","authors":"Z. Golshani, Hossein Cheraghi Moezabad, Mahnaz Amiri, G. Sajadi, R. Naghizade, S. Hosseini","doi":"10.1002/maco.202112769","DOIUrl":"https://doi.org/10.1002/maco.202112769","url":null,"abstract":"Natural extracts have been widely used to protect metal materials from corrosion. Mild steel (MS) corrosion inhibition in 0.5 M sulfuric acid was investigated in the absence and presence of Thyme leaf extracts as an economical corrosion inhibitor. The effects of various concentrations and different temperatures on inhibitor efficacy were investigated. Using electrochemical impedance spectroscopy and polarization curves, the corrosion resistance of the alloy was also estimated. The polarization technique indicated that the Thyme extract is a mixed‐type inhibitor for MS in 0.5 M H2SO4. The obtained results revealed an excellent inhibition efficiency of 98% at 200 ppm of Thyme concentration. The thermodynamic parameters calculated, the effects of temperature, and the adsorption mechanism were also investigated, that suggested formation of monolayer inhibitor molecules (i.e. the Langmuir adsorption isotherm) on the metal surface. The ∆Gadso value calculated from the Langmuir adsorption isotherm plots for inhibitor indicated that it was adsorbed on the alloy surface via a physisorption mechanism. Additional studies on plant extracts as corrosion inhibitors on metals are needed to produce solutions for industrial purposes.","PeriodicalId":18223,"journal":{"name":"Materials and Corrosion","volume":"149 1","pages":"460 - 469"},"PeriodicalIF":0.0,"publicationDate":"2021-11-19","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"75748045","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 6
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Materials and Corrosion
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