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Interfacial microstructure and mechanical properties of Si3N4/Invar joints using Ag–Cu–In–Ti with Cu foil as an interlayer 以铜箔为中间层的银铜铟锡 Si3N4/Invar 接头的界面微观结构和力学性能
IF 2.5 4区 材料科学 Q2 MATERIALS SCIENCE, CHARACTERIZATION & TESTING Pub Date : 2024-01-11 DOI: 10.1515/mt-2023-0221
Tong Zhao, Defeng Mo, Xue Li, Haimei Gong
Abstract Si3N4 and Invar alloy brazed joints were achieved using two types of Ag-based interlayers: a Ag–Cu–In–Ti foil and a Ag–Cu–In–Ti/Cu/Ag–Cu multi-interlayer. The results showed that when only using a single Ag–Cu–In–Ti filler, the wave-shaped Fe2Ti + Ni3Ti intermetallic compounds are concentrated in the middle of the brazing seam. When adding Cu as the interlayer, the dissolution of the Cu interlayer formed a large number of Cu(s,s) blocks of different sizes in the brazing seam, which hindered the concentrated distribution of Fe2Ti + Ni3Ti intermetallic compounds in the brazing seam. As a result, Fe2Ti and Ni3Ti were dispersedly distributed in the brazing seam, increasing the shear strength of the brazed joint. The shear strength of brazed joints was increased by 82 % compared to joints brazed with a single Ag–Cu–In–Ti filler when the Cu interlayer was added.
摘要 使用两种类型的银基中间膜实现了 Si3N4 和英华合金钎焊接缝:一种是银-铜-铟-钛箔,另一种是银-铜-铟-钛/铜/银-铜多层中间膜。结果表明,只使用单一的银-铜-铟-钛填料时,波浪形的 Fe2Ti + Ni3Ti 金属间化合物集中在钎缝的中间。当加入 Cu 作为中间层时,Cu 中间层的溶解在钎缝中形成了大量大小不一的 Cu(s,s)块,阻碍了 Fe2Ti + Ni3Ti 金属间化合物在钎缝中的集中分布。因此,Fe2Ti 和 Ni3Ti 在钎缝中分散分布,提高了钎焊接头的抗剪强度。当加入铜中间层时,钎焊接头的剪切强度比使用单一银-铜-铟-钛填料钎焊的接头提高了 82%。
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引用次数: 0
Investigation on quasi-static axial crushing of Al/PVC foam-filled Al6063-T5 tubes 铝/聚氯乙烯泡沫填充 Al6063-T5 管的准静态轴向挤压研究
IF 2.5 4区 材料科学 Q2 MATERIALS SCIENCE, CHARACTERIZATION & TESTING Pub Date : 2024-01-11 DOI: 10.1515/mt-2023-0273
M. M. Yalçın
Abstract This study experimentally investigated the energy-absorbing capability of foam-filled 6063-T5 aluminum tubes. Thus, different sample combinations were created with two different foams, PVC (80 kg m−3) and aluminum (200, 350 kg m−3), which were used as filling materials. The first group of samples consisted of uniform foam-filled aluminum tubes. In contrast, tubes were filled with radially graded foams in the second group, which included a ring PVC foam and a cylindrical aluminum foam in the center. Empty tube absorbed 329 J, while it reached the values of 384, 488, and 606 J by using PVC and low- and high-density aluminum foams, respectively. The specific energy absorption value of the empty tube was obtained as 23.2 J g−1. In comparison, it was 19.3 J g−1 in the high-density aluminum foam-filled sample, although it absorbed the highest energy value. This shows that high-density aluminum foam was inefficient in terms of the crashworthiness of the structure. Finally, the best sample regarding the specific energy absorption and crush force efficiency was obtained in the sample where the PVC foam ring and high-density aluminum tube were used together. This sample had 7 % higher specific energy absorption and 34 % higher crush force efficiency than the empty tube.
摘要 本研究通过实验研究了泡沫填充 6063-T5 铝管的能量吸收能力。因此,使用聚氯乙烯(80 kg m-3)和铝(200、350 kg m-3)两种不同的泡沫作为填充材料,制作了不同的样品组合。第一组样品由均匀的泡沫填充铝管组成。与此相反,第二组样品中的管子填充了径向分级泡沫,包括环形聚氯乙烯泡沫和中间的圆柱形铝泡沫。空管吸收的能量为 329 焦耳,而使用聚氯乙烯泡沫和低密度及高密度铝泡沫吸收的能量分别为 384、488 和 606 焦耳。空管的比能量吸收值为 23.2 J g-1。相比之下,填充高密度铝泡沫的样品吸收的能量值最高,为 19.3 J g-1。这表明高密度铝泡沫在结构的耐撞性方面效率较低。最后,PVC 泡沫环和高密度铝管共同使用的样品在比能量吸收和挤压力效率方面都是最好的。与空管相比,该样本的比能量吸收率高出 7%,压溃力效率高出 34%。
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引用次数: 0
Experimental analysis of the effects of different production directions on the mechanical characteristics of ABS, PLA, and PETG materials produced by FDM 不同生产方向对 FDM 生产的 ABS、PLA 和 PETG 材料机械特性影响的实验分析
IF 2.5 4区 材料科学 Q2 MATERIALS SCIENCE, CHARACTERIZATION & TESTING Pub Date : 2024-01-09 DOI: 10.1515/mt-2023-0206
Mehmet Umut Erdaş, B. Yildiz, Ali Rıza Yıldız
Abstract One of the most researched technologies among technologies used for producing complex and diverse parts today is additive manufacturing. In additive manufacturing, production can be carried out using thermoplastic and metal materials without requiring an additional process. Among the additive manufacturing technologies, the Fused Filament Fabrication (FFF) method is the most widely used method worldwide due to its affordability and broad application area. FFF is a method in which part formation is achieved by depositing melted materials on each other. In recent years, polymer materials such as polylactic acid (PLA), polyethylene terephthalate glycol (PETG), and acrylonitrile butadiene styrene (ABS) have been frequently used in many industrial areas in the FFF method because they are lightweight, inexpensive, sustainable, and provide sufficient strength for engineering applications. This study conducted tensile, three-point bending, Charpy, and compression tests on PLA, PETG, and ABS materials at angles of 15°–75° and 30°–60°, and the results were compared.
摘要 在当今用于生产复杂多样零件的技术中,增材制造技术是研究最多的技术之一。在增材制造中,可以使用热塑性和金属材料进行生产,而不需要额外的工序。在增材制造技术中,熔融长丝制造(FFF)方法因其经济实惠和应用领域广泛而成为全球使用最广泛的方法。FFF 是一种通过熔融材料相互沉积来实现零件成型的方法。近年来,聚乳酸(PLA)、聚对苯二甲酸乙二醇酯(PETG)和丙烯腈-丁二烯-苯乙烯(ABS)等高分子材料因其重量轻、价格低廉、可持续发展且具有足够的工程应用强度,在许多工业领域被频繁用于 FFF 法。本研究对聚乳酸、PETG 和 ABS 材料在 15°-75° 和 30°-60° 角度下进行了拉伸、三点弯曲、夏比和压缩测试,并对结果进行了比较。
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引用次数: 0
User independent tool for the analysis of data from tensile testing for database systems 独立于用户的数据库系统拉伸试验数据分析工具
IF 2.5 4区 材料科学 Q2 MATERIALS SCIENCE, CHARACTERIZATION & TESTING Pub Date : 2024-01-09 DOI: 10.1515/mt-2023-0262
Nima Babaei, Jing Wang, Elisabeth Kisseler, Marc Ackermann, Sebastian Wipp, Alexander Gramlich, Ulrich Krupp
Abstract Data streams in science and economy are becoming increasingly automatized. This has various advantages compared to previous, user-dependent analyses, in which the same results are analyzed differently by different persons. Even though these differences are only of a certain degree, they can lead to false estimations of underlying material and process parameters as well as to missing comparability. In order to automatize previously user-dependent processes in the analysis of material tests, a modular database management system, called idCarl, has been developed. This system places a module as analysis pipeline between the experimental machine and the database. The database management system can be expanded with diverse modules, enabling the generation of user-independent data, which are fed automatically into the database. To provide an example, a module is applied to the common procedure of tensile testing based on DIN EN ISO 6892 and CWA 15261-2. The module determines automatically Young’s modulus and other parameters derived thereof. The method for determining the measurement uncertainties of the Young’s modulus is improved and compatibility with the “Guide to the expression of uncertainty in measurement” (GUM) is achieved. The existing method in ISO and CWA standards provides in some cases an underestimation of about 112 %.
摘要 科学和经济领域的数据流正日益自动化。与以往依赖用户的分析相比,这具有各种优势,在以往的分析中,不同的人对相同的结果进行不同的分析。尽管这些差异仅在一定程度上存在,但它们可能导致对基本材料和工艺参数的错误估算,以及可比性的缺失。为了使以前依赖用户的材料试验分析过程自动化,我们开发了一个模块化数据库管理系统 idCarl。该系统在试验机和数据库之间放置了一个模块作为分析管道。数据库管理系统可通过不同的模块进行扩展,从而生成与用户无关的数据,并自动输入数据库。举例来说,该模块适用于基于 DIN EN ISO 6892 和 CWA 15261-2 标准的拉伸试验常用程序。该模块可自动确定杨氏模量及其衍生的其他参数。杨氏模量测量不确定度的确定方法得到了改进,并实现了与 "测量不确定度表达指南"(GUM)的兼容。ISO 和 CWA 标准中的现有方法在某些情况下会低估约 112%。
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引用次数: 0
Tribological and thermal characteristics of copper-free brake friction composites 无铜制动器摩擦复合材料的摩擦学和热学特性
IF 2.5 4区 材料科学 Q2 MATERIALS SCIENCE, CHARACTERIZATION & TESTING Pub Date : 2024-01-09 DOI: 10.1515/mt-2023-0126
Banu Sugözü, Ergül Erol, İ. Sugözü
Abstract The effects of zinc, steel, aluminum, and brass materials that can be used instead of copper in brake friction composites on braking performance were investigated in this study. The specimens containing three different ratios of metallic shavings were produced by the dry mixing method. In terms of comparison, a total of 16 specimens were examined by producing the specimen containing copper at the same rates and the specimen containing no metallic chip. The weight loss, specific wear rate, and friction coefficient of the specimens were determined by the brake test results. The hardness and density tests were carried out. Thermal conductivity tests of the specimens were carried out to determine the thermal characteristic of copper. Among the metallic chips used, aluminum and steel wool were found to be good alternatives to copper.
摘要 本研究调查了制动摩擦复合材料中可替代铜使用的锌、钢、铝和黄铜材料对制动性能的影响。采用干混法制作了含有三种不同比例金属屑的试样。在比较方面,通过以相同比率生产含铜试样和不含金属屑的试样,共检测了 16 个试样。试样的重量损失、特定磨损率和摩擦系数是通过制动试验结果确定的。还进行了硬度和密度测试。对试样进行了热导率测试,以确定铜的热特性。在使用的金属屑中,铝和钢丝棉被认为是铜的良好替代品。
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引用次数: 0
Erosion rate of AA6082-T6 aluminum alloy subjected to erosive wear determined by the meta-heuristic (SCA) based ANFIS method 通过基于元启发式(SCA)的 ANFIS 方法确定受到侵蚀磨损的 AA6082-T6 铝合金的侵蚀率
IF 2.5 4区 材料科学 Q2 MATERIALS SCIENCE, CHARACTERIZATION & TESTING Pub Date : 2024-01-08 DOI: 10.1515/mt-2023-0154
Serhat Yılmaz, Aygen Ahsen Yıldırım, E. Feyzullahoğlu
Abstract AA6082-T6 aluminum alloy is used in different engineering applications. The erosive wear takes places in many machine parts. The prediction of wear amounts for aluminum alloy materials is complicated and nonlinear phenomena. The fuzzy inference systems (FIS) and the artificial neural networks (ANNs) have a series of properties on modeling nonlinear systems. In this study, it was aimed to determine the optimum erosive wear parameters in terms of wear resistance. This study suggests a meta-heuristic (sine–cosine algorithm-SCA) Based ANFIS prediction model for prediction of wear behavior of AA6082-T6 aluminum alloy within various impingement pressure, impact velocity, impingement angle and particle sizes. In this study, a model is developed that determines the optimum erosive wear parameters to achieve the minimum wear rate. The erosion rate-SCA Based ANFIS prediction model extracted reasonable results. Estimation capability has been achieved to 99.81 % by the proposed model.
摘要 AA6082-T6 铝合金用于不同的工程应用领域。许多机械零件都存在侵蚀磨损。铝合金材料的磨损量预测是一种复杂的非线性现象。模糊推理系统(FIS)和人工神经网络(ANN)在非线性系统建模方面具有一系列特性。本研究旨在确定耐磨性方面的最佳侵蚀磨损参数。本研究提出了一种元启发式(正弦余弦算法-SCA)基于 ANFIS 的预测模型,用于预测 AA6082-T6 铝合金在不同撞击压力、撞击速度、撞击角度和颗粒尺寸下的磨损行为。本研究开发的模型可确定最佳侵蚀磨损参数,以实现最低磨损率。基于侵蚀率-SCA 的 ANFIS 预测模型提取了合理的结果。该模型的估计能力达到 99.81%。
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引用次数: 0
Effect of total heat input on coaxiality of rotor shaft in laser cladding 总热量输入对激光熔覆转子轴同轴度的影响
IF 2.5 4区 材料科学 Q2 MATERIALS SCIENCE, CHARACTERIZATION & TESTING Pub Date : 2024-01-08 DOI: 10.1515/mt-2023-0152
Shirui Guo, Junhao Yu, Lujun Cui, Yinghao Cui, Xiaolei Li, Yongqian Chen, Bo Zheng
Abstract The total heat input by the laser directly affects the temperature distribution of the rotor shaft during the cladding process, and then affects its coaxiality. This article uses ANSYS for numerical simulation to study the effect of laser heat input on the deformation of the rotor shaft during laser cladding process. Simulate and analyze the temperature and stress fields inside the rotor shaft using thermal coupling. The results show that by changing the pitch, axial cladding width and laser irradiation duration to change the laser induced total heat input, a more uniform temperature distribution can be generated in the rotor shaft. The increase of temperature distribution uniformity can reduce the deformation of rotor shaft during cladding. Using a cladding equipment, iron based customized alloy powder was coated on the 45 steel rotor shaft for cladding experiments. And the mechanical properties and coaxiality of the rotor shaft after cladding were measured. The results showed that the hardness and wear resistance of the cladding layer were significantly improved compared to the substrate, and the changes in coaxiality of the rotor shaft were consistent with the simulation results, with relatively small errors. It is of great significance for repairing damaged rotor shafts.
摘要 激光输入的总热量直接影响熔覆过程中转子轴的温度分布,进而影响其同轴度。本文使用 ANSYS 进行数值模拟,研究激光熔覆过程中激光输入热量对转子轴变形的影响。利用热耦合模拟和分析转子轴内部的温度场和应力场。结果表明,通过改变螺距、轴向熔覆宽度和激光照射时间来改变激光诱导的总热量输入,可以在转子轴上产生更均匀的温度分布。温度分布均匀度的提高可减少熔覆过程中转子轴的变形。使用熔覆设备在 45 钢转子轴上涂覆铁基定制合金粉末,进行熔覆实验。并测量了包覆后转子轴的机械性能和同轴度。结果表明,与基体相比,包覆层的硬度和耐磨性均有明显提高,转子轴同轴度的变化与模拟结果一致,误差相对较小。这对修复损坏的转子轴具有重要意义。
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引用次数: 0
Evaluation of corrugated core configuration effects on low-velocity impact response in metallic sandwich panels 评估波纹芯材配置对金属夹芯板低速冲击响应的影响
IF 2.5 4区 材料科学 Q2 MATERIALS SCIENCE, CHARACTERIZATION & TESTING Pub Date : 2024-01-08 DOI: 10.1515/mt-2023-0160
E. Zurnaci, H. Gökkaya
Abstract Sandwich panels are used as body components of vehicles in many sectors, such as defense, aircraft, and aviation, due to their advanced mechanical properties and lightness. This study aims to investigate the effect of core configurations on mechanical performance and deformation behavior of metallic sandwich panels under low-velocity impact loading. For this purpose, metallic sandwich panels having monolithic and sliced core configurations were first produced. Low-velocity impact tests were carried out using varying energy levels (20, 40, 60 J) to examine how the intensity of influence affects the deformation of the sandwich panel. The perforation and deformation behavior on the upper surface plates of sandwich panels were evaluated. Experimental results showed that the core design significantly affects the impact behavior of sandwich panel samples. The sliced core configuration produced approximately 10 % more maximum contact force and absorbed 14 % more impact energy at high-impact energy levels. Additionally, the sliced core configuration delayed core collapse of the core in deformation situations where complete perforation does not occur.
摘要 夹层板因其先进的机械性能和轻质特点,在国防、飞机和航空等许多领域被用作车身部件。本研究旨在探讨在低速冲击载荷下,夹芯结构对金属夹芯板机械性能和变形行为的影响。为此,首先制作了具有整体和切片夹芯结构的金属夹芯板。使用不同的能量水平(20、40、60 焦耳)进行低速冲击试验,以研究影响强度如何影响夹芯板的变形。对夹芯板上表面板材的穿孔和变形行为进行了评估。实验结果表明,夹芯设计对夹芯板样品的冲击行为有显著影响。在高冲击能量水平下,切片夹芯结构产生的最大接触力增加了约 10%,吸收的冲击能量增加了 14%。此外,在未发生完全穿孔的变形情况下,切片夹芯结构可延迟夹芯的塌陷。
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引用次数: 0
Determination of characteristic properties of Co3O4 loaded LaFe x Al12−x O19 hexaaluminates 确定 Co3O4 负载 LaFe x Al12-x O19 六铝酸盐的特征特性
IF 2.5 4区 材料科学 Q2 MATERIALS SCIENCE, CHARACTERIZATION & TESTING Pub Date : 2024-01-05 DOI: 10.1515/mt-2023-0209
Meltem Karaismailoglu Elibol
Abstract Hexaaluminates are drawing attention due to their exceptional mechanical and thermal stability. They can be proposed for applications as catalysts or catalyst support materials in high-temperature reactions. In this study, various LaFe x Al12−x O19 samples (x = 0.25, 0.5, 1, and 2) have been synthesized using the sol–gel method. Subsequently, these hexaaluminate samples were impregnated with cobalt oxide to form more active centers on the hexaaluminate support. The influence of the iron (Fe) content on the crystal structure, redox properties, and oxygen immobility has been investigated through X-ray diffraction, hydrogen temperature-programmed reduction, and oxygen temperature-programmed desorption techniques. Among the Co3O4@LaFe x Al12−x O19 samples, those with x ≥ 1 exhibited a hexaaluminate crystalline structure, demonstrating a higher lattice oxygen mobility.
摘要 六铝酸盐因其卓越的机械和热稳定性而备受关注。它们可作为催化剂或催化剂支撑材料应用于高温反应。本研究采用溶胶-凝胶法合成了各种 LaFe x Al12-x O19 样品(x = 0.25、0.5、1 和 2)。随后,这些六铝酸盐样品浸渍了氧化钴,以在六铝酸盐支持物上形成更多的活性中心。通过 X 射线衍射、氢气温度编程还原和氧气温度编程解吸技术,研究了铁(Fe)含量对晶体结构、氧化还原特性和氧气不流动性的影响。在 Co3O4@LaFe x Al12-x O19 样品中,x ≥ 1 的样品呈现六铝酸盐晶体结构,显示出较高的晶格氧迁移率。
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引用次数: 0
Variants of friction stir based processes: review on process fundamentals, material attributes and mechanical properties 基于搅拌摩擦的各种工艺:工艺基础、材料属性和机械性能综述
IF 2.5 4区 材料科学 Q2 MATERIALS SCIENCE, CHARACTERIZATION & TESTING Pub Date : 2023-12-27 DOI: 10.1515/mt-2023-0196
Manish Maurya, Ambrish Maurya, Sudhir Kumar
Abstract Friction stir-based variants have entirely changed the outdated component manufacturing method. Magnanimously, it has reached notable achievement in the joining, fabricating and processing of aluminum materials. This research article aims to review the various classifications of friction stir-based techniques. Friction stir-based techniques have improved the joining method along with microstructure and mechanical properties of the material. This article will enlighten the recent progress on friction stir additive manufacturing techniques applied on alloys or fabrication of composites, friction stir welding, additive friction stir deposition, friction stir processing and friction stir cladding. Mechanical properties, feasibility, applications, limitations and process parameters are discussed in details. This review article will help industry persons and academicians to know the process parameters of various techniques along with the outcomes and changes in mechanical and microstructural properties. In the last, challenges in variants of friction stir-based processes were also mentioned.
摘要 以搅拌摩擦为基础的变体完全改变了过时的部件制造方法。它在铝材料的连接、制造和加工方面取得了令人瞩目的成就。本研究文章旨在回顾基于摩擦搅拌技术的各种分类。基于摩擦搅拌的技术在改进连接方法的同时,还改善了材料的微观结构和机械性能。本文将介绍应用于合金或复合材料制造、摩擦搅拌焊接、添加剂摩擦搅拌沉积、摩擦搅拌加工和摩擦搅拌熔覆的摩擦搅拌添加剂制造技术的最新进展。文章详细讨论了摩擦搅拌技术的机械性能、可行性、应用、局限性和工艺参数。这篇综述文章将帮助工业人士和学术界人士了解各种技术的工艺参数,以及机械和微观结构特性的结果和变化。最后,文章还提到了基于摩擦搅拌的各种工艺所面临的挑战。
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引用次数: 0
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