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Vibrational comfort improvement for a passenger car driver seat 客车驾驶员座椅的振动舒适性改进
4区 材料科学 Q2 MATERIALS SCIENCE, CHARACTERIZATION & TESTING Pub Date : 2023-09-20 DOI: 10.1515/mt-2023-0102
Serhat Akçay, Gürsel Şefkat
Abstract This paper presents an experimental study aimed at providing new insights into passenger vehicle driver seat vibration. The study investigates the effects of various driver seat components on the damping coefficient. By employing a design for six sigma method, an optimized seating solution is proposed to enhance seat comfort levels. The control factors used in this study include seat cushion upholstery, topper foam, cushion foam, pulmaflex, torsion bar and seat structure. Seat position, foam thickness and body mass are considered as potential noise factors. Subjective evaluation of seat comfort is conducted using the SAE J 1441-2016, comparing three different passenger car driver seats. The seats are disassembled from the vehicles and mounted on a six-degree-of-freedom shaker test bench. Vertical vibration data are filtered, and transmissibility curves are experimentally obtained from the seat rail to the seat cushion via a pad. Uncomfortable seat prototypes are then manufactured, and alternative configurations are tested on the shaker. The objective and subjective evaluations of the seat prototypes reveal that lower foam hardness, higher foam density, and flexible upholstery contribute to improved comfort levels. Moreover, the prototype seat with optimum parameters receives a subjective evaluation SAE score of +0.75, indicating an enhancement in comfort.
摘要本文进行了一项实验研究,旨在为乘用车驾驶员座椅振动提供新的认识。研究了驾驶员座椅各部件对阻尼系数的影响。采用六西格玛设计方法,提出了一种优化的座椅方案,以提高座椅舒适度。本研究的控制因素包括坐垫内饰、垫面泡沫、坐垫泡沫、冲力、扭力杆和座椅结构。座椅位置、泡沫厚度和车身质量被认为是潜在的噪声因素。采用SAE J 1441-2016标准对三种不同的乘用车驾驶员座椅进行了主观评价。座椅从车辆上拆卸下来,安装在六自由度振动筛试验台上。对垂直振动数据进行滤波,并通过衬垫实验得到了从座轨到座垫的传递率曲线。然后制造不舒服的座椅原型,并在激振器上测试替代配置。对座椅原型的客观和主观评价表明,较低的泡沫硬度、较高的泡沫密度和灵活的内饰有助于提高舒适性。此外,采用最优参数的原型座椅的主观评价SAE分数为+0.75,表明舒适性得到了提高。
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引用次数: 0
Fracture failure analysis of an offshore drilling centralizer 海上钻井扶正器断裂失效分析
4区 材料科学 Q2 MATERIALS SCIENCE, CHARACTERIZATION & TESTING Pub Date : 2023-09-20 DOI: 10.1515/mt-2023-0012
Zhenkun Li, Ning Li, Xinye Yan, Yang He, Yang Yang, Xinjing Xu, Qishuai Yin, Xiaofeng Liu, Yuzheng Hao, Jinfeng Ji
Abstract As an important device to control the drilling direction in the drilling process, centralizer plays an important role in slowing the deviation and improving the casing centering degree. This paper makes a detailed analysis on the fracture failure of centralizer after multiple repair welding. First, the macroscopic appearance of the port is observed by macroscopic inspection. Secondly, the physical and chemical performance analysis shows that all indicators meet the requirements of the indicators. Finally, through the microscopic morphology, energy dispersive spectrometer (EDS) and other means to analyze the port crack source, combined with a variety of tests to find the true cause of fracture failure centralizer. After inspection, it was found that the centralizer was fatigue fracture, and showed multi-source cracking characteristics. Therefore, strict control of centralizer especially after repair welding quality, strengthen the quality inspection of centralizer, to carry out the relevant thermal processing technology research, and further effectively prevent the occurrence of fracture failure.
扶正器作为钻井过程中控制钻井方向的重要装置,在减缓井斜、提高套管对中度方面发挥着重要作用。对扶正器多次补焊后断裂失效进行了详细分析。首先,通过宏观检查观察港口的宏观外观。其次,理化性能分析表明,各项指标均符合指标要求。最后,通过微观形貌、能谱仪(EDS)等手段对端口裂纹源进行分析,结合多种试验,找出扶正器破裂失效的真正原因。经检查,扶正器为疲劳断裂,呈现多源开裂特征。因此,严格控制扶正器特别是修复后的焊接质量,加强扶正器的质量检验,开展相关的热加工技术研究,进一步有效防止断裂失效的发生。
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引用次数: 0
Mechanical analysis of composite plates adhesively joined with different single-lap techniques under bending loading 不同单搭接方式的复合材料板在弯曲荷载下的力学分析
4区 材料科学 Q2 MATERIALS SCIENCE, CHARACTERIZATION & TESTING Pub Date : 2023-09-18 DOI: 10.1515/mt-2023-0137
İsmail Yasin Sülü
Abstract In this study, composite plates adhesively joined using single-lap joint without intermediated material (SLJ) and intermediated material (IM-SLJ) subject to bending loading were investigated via finite element analysis. DP 410 type adhesive was used. Composite parts and intermediate material were preferred as T700 carbon/epoxy. Numerical analyses were carried out using ANSYS 14.5 software package, in which the finite element method was taken into account. Failure situations for adhesive and composites were examined by the von-Mises failure criteria and the Tsai-wu failure criteria, respectively. Firstly, the failure loads for each parameter situation were determined. The equivalent stresses of the critical stress lines on adhesive layers were examined and critical stresses line were determined for length and width of adhesive layers. Shear, normal, and von-Mises stresses were investigated at obtained failure load for each parameter of SLJ and IM-SLJ. The von-Mises on the critical stress lines were compared for different overlap width and length of SLJ and IM-SLJ. The effects of joint techniques, orientation angles, and overlap dimensional were investigated on adhesive layer, and joint techniques were compared about advantages. A different study from the literature was carried out to compare the mechanical behavior of SLJ and IM-SLJ joining techniques.
采用有限元分析方法,研究了无中间材料(SLJ)单搭接和中间材料(IM-SLJ)复合材料板在弯曲载荷作用下的粘接。采用DP 410型胶粘剂。复合件和中间材料首选T700碳/环氧树脂。采用ANSYS 14.5软件进行数值分析,采用有限元方法。采用von-Mises破坏准则和Tsai-wu破坏准则分别考察了胶粘剂和复合材料的破坏情况。首先,确定了各参数情况下的失效载荷;研究了胶层上临界应力线的等效应力,确定了胶层长度和宽度的临界应力线。在得到的破坏荷载下,研究了SLJ和IM-SLJ各参数的剪切应力、法向应力和von-Mises应力。比较了不同重叠宽度和长度的SLJ和IM-SLJ在临界应力线上的von-Mises曲线。研究了连接方式、取向角度和重叠尺寸对胶粘层的影响,并比较了连接方式的优势。另一项与文献不同的研究进行了比较SLJ和IM-SLJ连接技术的力学行为。
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引用次数: 0
Effects of shear deformation on grain size and mechanical properties of the forged B4Cp/Al composite 剪切变形对锻造B4Cp/Al复合材料晶粒尺寸和力学性能的影响
4区 材料科学 Q2 MATERIALS SCIENCE, CHARACTERIZATION & TESTING Pub Date : 2023-09-18 DOI: 10.1515/mt-2023-0135
Dongmei Gong, Feng Xu, Wenchao Shi, An Chen
Abstract To flake aluminum powder and strengthen the B 4 Cp/Al composite, pure aluminum powder is natural oxidized and ball milled. The effect of shear deformation on mechanical properties of the forged B 4 Cp/Al composite with flaked Al are studied. The results show that ball milling can flake the pure aluminum powder, reduce grain size of aluminum, and increase the volume fraction of Al 2 O 3 on the surface of the flaked aluminum. The forging helps to refine the grain size of aluminum. The flow of aluminum matrix is helpful to the uniform distribution of the B 4 C particles. Shear deformation can refine grain size and also can break the Al 2 O 3 layer, with the increment of strength, hardness, and relative density. After shear deformation, the ultimate tensile strength of the B 4 Cp/Al composite is 157.0 MPa.
摘要:采用纯铝粉经自然氧化和球磨处理,制备片状铝粉,增强b4cp /Al复合材料。研究了剪切变形对带片状Al的b4cp /Al复合材料力学性能的影响。结果表明:球磨可使纯铝粉片状化,降低铝的晶粒尺寸,提高片状铝表面al2o3的体积分数;锻造有助于细化铝的晶粒尺寸。铝基体的流动有利于b4c颗粒的均匀分布。剪切变形可以细化晶粒尺寸,也可以破坏al2o3层,使其强度、硬度和相对密度增加。剪切变形后,b4cp /Al复合材料的极限抗拉强度为157.0 MPa。
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引用次数: 0
Effect of temperature and rolling direction on the formability of CP2 and Ti-6Al-4V titanium materials 温度和轧制方向对CP2和Ti-6Al-4V钛材料成形性能的影响
4区 材料科学 Q2 MATERIALS SCIENCE, CHARACTERIZATION & TESTING Pub Date : 2023-09-13 DOI: 10.1515/mt-2023-0117
Şaban Gökmen, Rukiye Ertan, Hande Güler Özgül
Abstract Pure (CP2) and alloyed titanium (Ti-6Al-4V) have an important place in biomedical and aerospace applications due to their low density and high strength properties. In this study, the effect of the formability of CP2 and Ti-6Al-4V titanium alloy at different temperatures on mechanical properties and microstructure was investigated. The hot forming process was carried out by pressing 1 mm sheet titanium plates at different temperatures on the U profile mold. Specimens along the rolling direction and perpendicular to the rolling direction were taken from the bottom the formed U-plates. Afterward, tensile tests, microhardness measurements, and changes in microstructure were examined, respectively. As a result, at high temperatures and in different rolling directions, significant changes in microstructure and mechanical properties were observed. It was determined that the best forming temperature of CP2 and Ti-6Al-4V materials along the rolling direction was 500 °C, white it is 400° for perpendicular to the rolling direction was 400 °C.
纯钛(CP2)和合金钛(Ti-6Al-4V)由于具有低密度和高强度的特性,在生物医学和航空航天应用中占有重要的地位。研究了CP2和Ti-6Al-4V钛合金在不同温度下的成形性对其力学性能和显微组织的影响。在U型模具上对1mm厚的钛板在不同温度下进行热成形。从成形u型板底部取沿轧制方向和垂直于轧制方向的试样。随后,分别进行拉伸试验、显微硬度测量和显微组织变化。结果表明,在高温和不同轧制方向下,合金的组织和力学性能发生了显著变化。结果表明,CP2和Ti-6Al-4V材料沿轧制方向的最佳成形温度为500℃,垂直于轧制方向的最佳成形温度为400℃。
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引用次数: 0
Systemic observation and measurement of microgap formation in dental implant–abutment connection interface under fatigue 疲劳作用下种植体-基牙连接界面微间隙形成的系统观察与测量
4区 材料科学 Q2 MATERIALS SCIENCE, CHARACTERIZATION & TESTING Pub Date : 2023-09-13 DOI: 10.1515/mt-2023-0071
Cigdem Mercan, Asli Gunay Bulutsuz, Ahmet Bulent Katiboglu
Abstract Today, a variety of implant designs with different attachment types are widely used in dental implant systems to eliminate connection problems. However, there are still design issues that can significantly affect the long-term success of dental implants. One of these problems is the formation of a microgap in the abutment–implant interface, which can lead to abutment screw loosening, screw fracture, and abutment fracture under masticatory loading. In this in vitro study, the effects of gingival height, dental implant diameter, and abutment type (solid, digital, and ball) on microgap formation were observed after repetitive fatigue tests using an experimental design. After the tests, the optimal design factors were determined to minimize microgap formation. According to the results of the experimental design, the abutment type was found to be the most influential parameter on microgap formation. An implant diameter of 4.1 mm, the smallest gingival height of 0.5 mm, and a digital attachment combination were identified as the optimal design parameters based on the statistical approach ( R 2 = 85.3 %).
目前,各种不同附着体类型的种植体设计被广泛应用于牙科种植体系统中,以消除连接问题。然而,仍然存在设计问题,可以显著影响种植牙的长期成功。其中一个问题是在基牙-种植体界面形成微间隙,导致基牙螺钉松动、螺钉断裂,在咀嚼载荷作用下导致基牙断裂。在这项体外研究中,采用实验设计,在重复疲劳试验后观察牙龈高度、种植体直径和基台类型(实体、指型和球型)对微间隙形成的影响。通过试验,确定了最小化微间隙形成的最优设计因子。根据试验设计结果,发现基台类型是影响微间隙形成的最大参数。采用统计学方法确定种植体直径4.1 mm、最小牙龈高度0.5 mm、数字附着体组合为最佳设计参数(r2 = 85.3%)。
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引用次数: 0
A novel hybrid Fick’s law algorithm-quasi oppositional–based learning algorithm for solving constrained mechanical design problems 求解约束机械设计问题的一种新的混合菲克定律算法-准对立学习算法
4区 材料科学 Q2 MATERIALS SCIENCE, CHARACTERIZATION & TESTING Pub Date : 2023-09-13 DOI: 10.1515/mt-2023-0235
Pranav Mehta, Betül Sultan Yildiz, Sadiq M. Sait, Ali Riza Yildiz
Abstract In this article, a recently developed physics-based Fick’s law optimization algorithm is utilized to solve engineering optimization challenges. The performance of the algorithm is further improved by incorporating quasi-oppositional–based techniques at the programming level. The modified algorithm was applied to optimize the rolling element bearing system, robot gripper, planetary gear system, and hydrostatic thrust bearing, along with shape optimization of the vehicle bracket system. Accordingly, the algorithm realizes promising statistical results compared to the rest of the well-known algorithms. Furthermore, the required number of iterations was comparatively less required to attain the global optimum solution. Moreover, deviations in the results were the least even when other optimizers provided better or more competitive results. This being said that this optimization algorithm can be adopted for a critical and wide range of industrial and real-world challenges optimization.
摘要本文利用近年来发展起来的基于物理的菲克定律优化算法来解决工程优化难题。该算法的性能通过在编程层面结合准对立技术得到进一步提高。将改进后的算法应用于滚动体轴承系统、机器人夹持器、行星齿轮系统和静压推力轴承的优化,以及车辆支架系统的形状优化。因此,与其他已知算法相比,该算法实现了令人满意的统计结果。此外,获得全局最优解所需的迭代次数相对较少。此外,即使当其他优化器提供更好或更具竞争力的结果时,结果中的偏差也是最小的。也就是说,这种优化算法可以用于关键的和广泛的工业和现实世界的挑战优化。
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引用次数: 1
Effects of infill patterns and densities on crack propagation behavior in additive manufactured parts: a comparative study 填充模式和密度对增材制造零件裂纹扩展行为影响的比较研究
4区 材料科学 Q2 MATERIALS SCIENCE, CHARACTERIZATION & TESTING Pub Date : 2023-09-13 DOI: 10.1515/mt-2023-0192
Volkan Arikan
Abstract This study investigates the influence of infill patterns and densities on crack propagation behavior in additive manufactured parts. Through three-point bending tests, force–displacement data were obtained for specimens with different infill patterns, densities, and crack sizes. The results demonstrate that infill density significantly affects the mechanical properties and fracture characteristics of the parts. Higher infill densities result in increased strength but reduced tolerance for deformation, leading to a more abrupt failure mode. The findings highlight the importance of carefully selecting the infill pattern and density to optimize the mechanical performance of 3D-printed parts. Understanding these relationships is crucial for designing robust and reliable structures for various applications in additive manufacturing.
摘要:本文研究了填充方式和密度对增材制造零件裂纹扩展行为的影响。通过三点弯曲试验,获得了不同填充模式、密度和裂纹尺寸试件的力-位移数据。结果表明,填充密度对零件的力学性能和断裂特性有显著影响。较高的填充密度导致强度增加,但变形容限降低,导致更突然的破坏模式。研究结果强调了仔细选择填充模式和密度以优化3d打印部件机械性能的重要性。了解这些关系对于为增材制造中的各种应用设计坚固可靠的结构至关重要。
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引用次数: 0
A novel method for measurements of surface topography in previously inaccessible areas 在以前无法到达的地区测量表面地形的新方法
4区 材料科学 Q2 MATERIALS SCIENCE, CHARACTERIZATION & TESTING Pub Date : 2023-09-13 DOI: 10.1515/mt-2023-0269
Nils Becker, Carsten Ulrich, Chris Körner, Berthold Schlecht
Abstract Since mechanical properties of parts in mechanical engineering are influenced in many ways by their surface structure, detailed knowledge of the surface structure is essential for predicting and describing these properties. Tactile and optical measurement methods are well established but cannot always reach every area of a part due to geometric constraints. To enable measurements in these areas, a method utilizing impressions and a laser scanning microscope is proposed. It is easy to use and able to correctly reproduce surface structures of technical surfaces, which is proven by a comparison of original parts and impressions of three surface areas on an example specimen. Two application examples from the domain of fatigue strength tests are shown. The surface structure is measured directly in the notch radius of shaft shoulders and inside hollow shafts made in different manufacturing processes. Utilizing modern optical measurement instruments, the proposed method enables accurate measurements of surface structure in previously inaccessible areas.
由于机械工程中零件的机械性能在许多方面受到其表面结构的影响,因此对表面结构的详细了解对于预测和描述这些性能是必不可少的。触觉和光学测量方法已经建立,但由于几何限制,不能总是到达零件的每个区域。为了在这些领域进行测量,提出了一种利用印痕和激光扫描显微镜的方法。它易于使用,并且能够正确地再现技术表面的表面结构,这是通过对原始零件和样件上三个表面区域的印象的比较证明的。给出了疲劳强度试验领域的两个应用实例。表面结构直接测量在不同制造工艺的轴肩和空心轴内部的缺口半径。利用现代光学测量仪器,提出的方法可以精确测量以前无法到达的区域的表面结构。
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引用次数: 0
Physical and chemical properties of beads glasses 珠状玻璃的物理和化学性质
4区 材料科学 Q2 MATERIALS SCIENCE, CHARACTERIZATION & TESTING Pub Date : 2023-09-12 DOI: 10.1515/mt-2023-0114
Ahmad Abdulhasan Zarkooshi, Murat Kaleli, Nina Tuncel, Iskender Akkurt
Abstract The chemical and physical characterization of glass beads in different sizes with diameters 3 mm, 4 mm, 5 mm and 6 mm, respectively, have been studied in this paper. The X-ray Diffraction (XRD) analysis exhibited that the structure of glass bead is amorphous, and the diffraction peaks for annealing sample 400 °C and 600 °C, respectively, are seen at 2 θ values ranged (26.165°–29.47°). The Scanning Electron Microscopy (SEM) and chemical composition measurement by Energy Dispersive Spectrometer (EDS) system have been conducted; they exhibited that all the samples have the same smooth surface, and the chemical composition analysis showed that the weight percentage of oxygen and silicon were dominant elements in the main structure of glass beads as well as some other elements like Ca, Mg, and Na were observed.
摘要本文研究了直径分别为3mm、4mm、5mm和6mm的不同尺寸玻璃微珠的化学和物理特性。x射线衍射(XRD)分析表明,玻璃珠呈非晶态结构,退火样品在400℃和600℃时,在2 θ范围(26.165°~ 29.47°)处分别出现了衍射峰。进行了扫描电子显微镜(SEM)和能谱仪(EDS)的化学成分测定;他们发现所有样品都具有相同的光滑表面,化学成分分析表明,在玻璃微珠的主要结构中,氧和硅的重量百分比占主导地位,同时还观察到Ca, Mg, Na等其他元素。
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引用次数: 0
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Materials Testing
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