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Modal analysis for the non-destructive testing of brazed components 对钎焊部件进行无损检测的模态分析
IF 2.4 4区 材料科学 Q2 MATERIALS SCIENCE, CHARACTERIZATION & TESTING Pub Date : 2024-07-03 DOI: 10.1515/mt-2023-0387
Kirsten Bobzin, Hendrik Heinemann, J. Hebing, Marvin Erck, Janis Menke
Abstract In brazing processes, the formation of defects within the brazing joint due to deviations in brazing process and material is a recurring problem. These affect the component quality as well as the component properties. In this study, modal analysis is fundamentally investigated as a potential tool for non-destructive testing of brazing joints as well as for fast quantification of the precision of the brazing process. The aim of the investigation is to detect defects in brazed components. For this purpose, test specimens in defect-free and defect-containing form are brazed by means of a high-vacuum furnace. The subsequent recording and real-time analysis of the oscillation behavior of these test specimens is to be used to evaluate the quality of these brazed joints. A method, developed specifically for this purpose, automatically evaluates the recorded oscillation profile based on several defined frequency positions. For the first time, the results show that a reproducible classification of brazing seam quality into OK and not-OK can be made by comparing several frequency positions with already known oscillation profiles.
摘要 在钎焊工艺中,由于钎焊工艺和材料的偏差而在钎焊接头内形成缺陷是一个经常出现的问题。这些缺陷会影响部件质量和部件性能。在这项研究中,模态分析作为钎焊接头无损检测以及快速量化钎焊工艺精度的潜在工具,得到了根本性的研究。研究的目的是检测钎焊部件的缺陷。为此,使用高真空炉钎焊无缺陷和含缺陷的试样。随后记录和实时分析这些测试样本的振荡行为,用于评估这些钎焊接头的质量。专门为此开发的一种方法可根据几个确定的频率位置自动评估记录的振荡曲线。研究结果首次表明,通过比较多个频率位置和已知的振荡曲线,可以对钎焊接缝质量进行可重复的 "OK "和 "not-OK "分类。
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引用次数: 0
Mechanical properties of Sr inoculated A356 alloy by Taguchi-based gray relational analysis 基于田口灰色关系分析的 Sr 接种 A356 合金力学性能分析
IF 2.4 4区 材料科学 Q2 MATERIALS SCIENCE, CHARACTERIZATION & TESTING Pub Date : 2024-07-01 DOI: 10.1515/mt-2024-0279
S. Osman Yilmaz, T. Teker, İbrahim Savaş Dalmış, E. Bulus
Abstract In this study, Sr inoculated A356 alloy casted by sand-casting technique. Production parameters such as Sr concentration (wt.%), aging temperature (°C), aging time (h), and constant cooling rate were used. The effect of heat treatment on the microstructure and mechanical features of inoculated A356 materials was examined by using scanning electron microscopy, optical microscopy, and the Taguchi-based gray relational analysis method. The optimum production parameters for A356 alloy were determined as 0.03 Sr concentration, aging 300 °C temperature, and 3 h aging time. Multiple response optimization based on the interaction of these parameters provided a 30.15 % improvement in performance. Gray relational grade (GRG) experimental results showed that the most important parameter was Sr concentration, with a contribution of 76.51 %, according to the analysis by ANOVA statistical method.
摘要 本研究采用砂型铸造技术铸造含 Sr 的 A356 合金。生产参数包括锶浓度(重量百分比)、时效温度(摄氏度)、时效时间(小时)和恒定冷却速率。采用扫描电子显微镜、光学显微镜和基于田口的灰色关系分析法研究了热处理对接种 A356 材料的微观结构和机械特征的影响。A356 合金的最佳生产参数被确定为 0.03 Sr 浓度、300 °C 时效温度和 3 小时时效时间。基于这些参数相互作用的多重响应优化使性能提高了 30.15%。灰色关系等级(GRG)实验结果表明,最重要的参数是硒浓度,其贡献率为 76.51%。
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引用次数: 0
Friction, wear, and hardness properties of hybrid vehicle brake pads and effects on brake disc roughness 混合动力汽车制动片的摩擦、磨损和硬度特性以及对制动盘粗糙度的影响
IF 2.5 4区 材料科学 Q2 Engineering Pub Date : 2024-06-12 DOI: 10.1515/mt-2024-0013
H. Yavuz
Abstract Considering the emerging importance of a sustainable green environment today, this study contributed to realizing resource sustainability by expanding the use of natural materials in the brake pad sector. Brake pads used in vehicle applications were developed using natural components, and their effects on brake performance properties were observed in brake pad samples containing four different amounts of natural components with additive rates of 0 %, 4 %, 8 %, and 12 %. Tests were conducted on the pad tester to determine the samples’ friction coefficient and wear rates. Hardness measurements were made with a Shore D measuring device. Average and maximum disc roughness were measured to determine the effect of brake pads on the brake disc. Microscopic analyses were performed with a scanning electron microscope. The results showed that using tamarind seed powder in the pad content created a synergy with alumina, brass powder, and graphite as friction modifiers, and the friction coefficient increased slightly. Considering the emerging importance of a sustainable green environment today, it has been determined that using natural materials contributes to realizing resource sustainability by expanding its application in the brake pad sector and positively affecting the brake system disc roughness.
摘要 考虑到当今可持续绿色环境的重要性,本研究通过扩大天然材料在刹车片领域的使用,为实现资源的可持续性做出了贡献。使用天然成分开发了车辆应用中使用的刹车片,并在含有 0 %、4 %、8 % 和 12 % 四种不同添加量天然成分的刹车片样品中观察了它们对刹车性能特性的影响。在刹车片测试仪上进行了测试,以确定样品的摩擦系数和磨损率。使用邵氏 D 测量仪测量硬度。测量了制动盘的平均和最大粗糙度,以确定制动片对制动盘的影响。使用扫描电子显微镜进行了显微分析。结果表明,在刹车片中添加罗望子粉与氧化铝、黄铜粉和石墨作为摩擦改进剂可产生协同作用,摩擦系数略有增加。考虑到当今可持续绿色环境的重要性,使用天然材料可扩大其在刹车片领域的应用,并对制动系统盘面粗糙度产生积极影响,从而有助于实现资源的可持续发展。
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引用次数: 0
Influence of Borides on microstructure and mechanical properties of a Ni alloy 硼化物对镍合金微观结构和机械性能的影响
IF 2.5 4区 材料科学 Q2 Engineering Pub Date : 2024-06-12 DOI: 10.1515/mt-2023-0425
Esad Kaya, S. Buytoz
Abstract Ni alloys are known to exhibit superior creep strength, chemical stability, and thermal resistance behavior at elevated temperatures. However, they also exhibit inadequate mechanical performance. Hence, the microstructures and, in relation to that, mechanical properties need to be improved. In this study, the effect of reinforcement of TiB2 on microstructural and mechanical properties was evaluated. The Ni matrix is reinforced with TiB2 particles. TiB2–Ni composites were successfully produced by the hot pressing method. Homogenously distributed TiB2 particles were observed in the microstructure using the energy dispersive spectrometry (EDS) mapping technique. The hardness of the reinforced samples was considerably improved by 2.65–8.12 times compared to pure Ni and between the different content of borides. A three-point bending test was performed to examine the mechanical behaviors of the reinforced composites. The bending stress properties of metal matrix composite (MMC) were significantly influenced by TiB2 content both positively and adversely. The optimum chemical content was determined based on bending tests and fractography. As a result, the 15 wt.% TiB2-reinforced sample exhibited superior microstructural (density), hardness, and bending properties compared to pure Ni and other reinforced samples with different ratios.
摘要 众所周知,镍合金在高温下具有优异的蠕变强度、化学稳定性和耐热性。然而,它们也表现出了不足的机械性能。因此,镍合金的微观结构以及与之相关的机械性能亟待改善。本研究评估了 TiB2 增强对微观结构和机械性能的影响。TiB2 颗粒对镍基体进行了增强。TiB2-Ni 复合材料通过热压法成功制得。使用能量色散光谱(EDS)绘图技术观察到了微观结构中均匀分布的 TiB2 颗粒。与纯镍相比,不同硼化物含量的增强样品的硬度显著提高了 2.65-8.12 倍。对增强复合材料进行了三点弯曲试验,以检验其机械性能。金属基复合材料(MMC)的弯曲应力性能受到 TiB2 含量的显著正反影响。根据弯曲试验和碎裂图确定了最佳化学含量。结果表明,与纯镍和其他不同比例的增强样品相比,15 wt.% TiB2 增强样品的微观结构(密度)、硬度和弯曲性能更优越。
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引用次数: 0
Stress relaxation experimental research and prediction of GFRP pipes under ring deflection condition 环形挠曲条件下 GFRP 管道的应力松弛实验研究与预测
IF 2.5 4区 材料科学 Q2 Engineering Pub Date : 2024-06-12 DOI: 10.1515/mt-2024-0039
Tong Shen, Jianzhong Chen, Yong Lv, Xiaoyu Zhang, Li Huang
Abstract Glass fiber-reinforced plastic (GFRP) pipes are widely used as buried pipes in petrochemical and other industries. At present, in-depth studies have been conducted on GFRP pipes in terms of internal hydrostatic pressure, axial compression, and cyclic internal pressure, especially limited research has been carried out on transverse load, especially stress relaxation behavior. In this study, GFRP pipes with three different component contents were subjected to different initial deflections at different temperatures and subjected to stress relaxation tests for 1000 h. The findings demonstrate that the stress relaxation behavior of GFRP pipes is not affected by the initial deflection. Rather, it is primarily influenced by temperature and sand entrapment content, which are identified as the key factors determining the stress relaxation behavior of GFRP pipes. In addition, the time-temperature superposition principle (TTSP) was used to pass the test results to obtain a smooth master curve and verify the applicability of TTSP on GFRP pipes. Subsequently, the relaxation performance of GFRP pipes was predicted after 50 years. This research result contributes to a more comprehensive understanding of the stress relaxation behavior of GFRP through accelerated testing and offers crucial insights into the application of GFRP pipes.
摘要 玻璃纤维增强塑料(GFRP)管道作为埋地管道广泛应用于石油化工等行业。目前,对玻璃纤维增强塑料管道在内部静水压力、轴向压缩和循环内部压力方面进行了深入研究,但对横向载荷,特别是应力松弛行为的研究还很有限。在这项研究中,三种不同成分含量的 GFRP 管道在不同温度下承受了不同的初始挠度,并进行了 1000 小时的应力松弛试验。研究结果表明,GFRP 管道的应力松弛行为不受初始挠度的影响。相反,它主要受温度和夹砂含量的影响,而温度和夹砂含量被认为是决定 GFRP 管道应力松弛行为的关键因素。此外,还使用了时间-温度叠加原理(TTSP)来通过测试结果,以获得平滑的主曲线,并验证 TTSP 在 GFRP 管道上的适用性。随后,对 GFRP 管道 50 年后的松弛性能进行了预测。这项研究成果有助于通过加速试验更全面地了解 GFRP 的应力松弛行为,并为 GFRP 管道的应用提供重要启示。
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引用次数: 0
Characterization of material flow behavior in friction stir welded AA2014 aluminum alloy joints 摩擦搅拌焊接 AA2014 铝合金接头中材料流动行为的表征
IF 2.5 4区 材料科学 Q2 Engineering Pub Date : 2024-06-06 DOI: 10.1515/mt-2023-0370
Josephraj Francis Xavier, C. Rajendran, Venkatesan Sivamaran, Tapas Kumar Mandal
Abstract Steel rivets serve as a substitute material for connecting similar and dissimilar materials within the structural fabrication industries. However, the use of steel rivets can result in a significant increase in the structure’s weight and may trigger corrosion at the interface due to galvanic coupling. Combining dissimilar alloys through the fusion welding process poses numerous challenges for manufacturers and designers. A solid-state welding technique called friction stir welding (FSW) has been developed. FSW can effectively join materials without reaching their melting points, relying on severe plastic deformation and recrystallization to form a welded joint. The proper selection of the tool and process parameters is essential for achieving a sound weld. The findings of this study indicate that plastic deformation, material flow, and recrystallization play pivotal roles in the strength of the joint. This implies that FSW represents an ideal joining process for high-strength alloys and serves as a viable alternative to replace permanent joints like rivets.
摘要 在结构制造行业中,钢铆钉是连接同类和异类材料的替代材料。然而,使用钢铆钉会导致结构重量显著增加,并可能因电偶耦合而引发界面腐蚀。通过熔焊工艺将异种合金结合在一起给制造商和设计师带来了诸多挑战。一种名为搅拌摩擦焊(FSW)的固态焊接技术应运而生。FSW 可以在材料未达到熔点的情况下有效连接材料,依靠严重的塑性变形和再结晶形成焊点。正确选择工具和工艺参数对获得良好的焊缝至关重要。研究结果表明,塑性变形、材料流动和再结晶对焊点强度起着关键作用。这意味着,对于高强度合金而言,快速焊接是一种理想的连接工艺,是取代铆钉等永久性连接的可行替代方法。
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引用次数: 0
Anticorrosion performance of a zinc-rich cycloaliphatic epoxy resin coating containing CeO2 nanoparticle 含有纳米 CeO2 的富锌环脂环氧树脂涂层的防腐性能
IF 2.5 4区 材料科学 Q2 Engineering Pub Date : 2024-06-06 DOI: 10.1515/mt-2023-0326
Soroush Karbasian, Iman Danaee, Ehsan Saebnoori, D. Zarei, N. Bahrami Panah, Majid Akbari
Abstract In this work, to promote the cathodic and barrier performance of zinc-rich cycloaliphatic epoxy resin (ZRER) coatings containing 90 wt.% zinc dust particles, cerium oxide nanoparticles were used. The effect of CeO2 content 0–5 wt.% and the anticorrosion behavior of nanocomposite coatings were investigated by different techniques, including open circuit potential, electrochemical impedance spectroscopy, and salt spray tests. Results revealed that ZRER coatings containing 2 wt.% CeO2 nanoparticles had boosted sacrificial anode and barrier protection during immersion in a 3.5 wt.% NaCl solution. The addition of 2 wt.% CeO2 into the coating system significantly reduced corrosion products and blisters while increasing resistances from 72,443 Ω cm2 to 426,579 Ω cm2 compared with the control ZRER sample after 120 days immersion. This high-performance anticorrosion behavior of the nanocomposite coatings is mostly due to the CeO2 nanoparticles, which have the capability to moderate the zinc dissolution rate in addition to improving the barrier by filling porosity and creating tortuous paths.
摘要 为了提高富锌环脂环氧树脂(ZRER)涂层的阴极性能和阻隔性能,本研究使用了纳米氧化铈颗粒。通过不同的技术,包括开路电位、电化学阻抗光谱和盐雾试验,研究了二氧化铈含量(0-5 wt.%)对纳米复合涂层防腐性能的影响。结果表明,含有 2 wt.% CeO2 纳米粒子的 ZRER 涂层在浸入 3.5 wt.% NaCl 溶液时可增强牺牲阳极和阻挡层的保护能力。与对照 ZRER 样品相比,在浸泡 120 天后,涂层系统中添加 2 wt.% CeO2 能显著减少腐蚀产物和水泡,同时将电阻从 72,443 Ω cm2 提高到 426,579 Ω cm2。纳米复合材料涂层的这种高性能防腐性能主要归功于 CeO2 纳米粒子,除了通过填充孔隙和形成迂回路径来提高阻隔性外,它还具有缓和锌溶解速率的能力。
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引用次数: 0
An improved white shark optimizer algorithm used to optimize the structural parameters of the oil pad in the hydrostatic bearing 用于优化静压轴承油垫结构参数的改进型白鲨优化算法
IF 2.5 4区 材料科学 Q2 Engineering Pub Date : 2024-06-05 DOI: 10.1515/mt-2023-0319
Yanan Feng, Xiaodong Yu, Weicheng Gao, Junfeng Wang, Wentao Jia, Jianhua Jiao
Abstract An improved white shark optimizer (MWSO) algorithm has been proposed. The algorithm adopts an improved tent chaotic mapping strategy to enhance the diversity of the initial population of white sharks, introduces the balance pool strategy of the EO algorithm to improve the convergence speed and accuracy of the algorithm, applies adaptive t-distribution dynamic selection probability perturbation to the global optimal solution, and adjusts the exploration and development ability of the algorithm at different iteration periods. MWSO, WSO, and seven excellent metaheuristic algorithms are tested and compared on 23 classic test functions and the CEC2017 test suite, and two non-parametric tests, a Wilcoxon rank sum test with a significance level of 0.05 and Friedman test, are conducted. The statistical results indicate that the proposed MWSO is significantly superior to other algorithms. In addition, nine algorithms are applied for the first time to optimize the structural parameters of the oil sealing edge of oil pads in response to the issue of the bearing capacity of hydrostatic bearings. This not only further verified the superiority of MWSO, but also provided new ideas for the optimization of hydrostatic bearings.
摘要 提出了一种改进的白鲨优化算法(MWSO)。该算法采用改进的帐篷混沌映射策略提高白鲨初始种群的多样性,引入EO算法的平衡池策略提高算法的收敛速度和精度,对全局最优解采用自适应t分布动态选择概率扰动,并调整算法在不同迭代周期的探索和发展能力。在23个经典测试函数和CEC2017测试套件上对MWSO、WSO和7种优秀的元启发式算法进行了测试和比较,并进行了两种非参数检验,即显著性水平为0.05的Wilcoxon秩和检验和Friedman检验。统计结果表明,提议的 MWSO 明显优于其他算法。此外,针对静压轴承的承载能力问题,首次将九种算法应用于优化油垫油封边缘的结构参数。这不仅进一步验证了 MWSO 的优越性,也为静压轴承的优化提供了新思路。
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引用次数: 0
Optimal design of structural engineering components using artificial neural network-assisted crayfish algorithm 利用人工神经网络辅助小龙虾算法优化工程结构部件设计
IF 2.5 4区 材料科学 Q2 Engineering Pub Date : 2024-05-27 DOI: 10.1515/mt-2024-0075
S. M. Sait, Pranav Mehta, Ali Rıza Yıldız, B. Yildiz
Optimization techniques play a pivotal role in enhancing the performance of engineering components across various real-world applications. Traditional optimization methods are often augmented with exploitation-boosting techniques due to their inherent limitations. Recently, nature-inspired algorithms, known as metaheuristics (MHs), have emerged as efficient tools for solving complex optimization problems. However, these algorithms face challenges such as imbalance between exploration and exploitation phases, slow convergence, and local optima. Modifications incorporating oppositional techniques, hybridization, chaotic maps, and levy flights have been introduced to address these issues. This article explores the application of the recently developed crayfish optimization algorithm (COA), assisted by artificial neural networks (ANN), for engineering design optimization. The COA, inspired by crayfish foraging and migration behaviors, incorporates temperature-dependent strategies to balance exploration and exploitation phases. Additionally, ANN augmentation enhances the algorithm’s performance and accuracy. The COA method optimizes various engineering components, including cantilever beams, hydrostatic thrust bearings, three-bar trusses, diaphragm springs, and vehicle suspension systems. Results demonstrate the effectiveness of the COA in achieving superior optimization solutions compared to other algorithms, emphasizing its potential for diverse engineering applications.
在各种实际应用中,优化技术在提高工程组件性能方面发挥着举足轻重的作用。由于其固有的局限性,传统的优化方法往往需要借助开发增强技术。最近,被称为元启发式算法(MHs)的自然启发算法已成为解决复杂优化问题的高效工具。然而,这些算法面临着探索和利用阶段不平衡、收敛速度慢和局部最优等挑战。为了解决这些问题,人们引入了包含对立技术、杂交、混沌图和利维飞行的改进算法。本文探讨了最近开发的小龙虾优化算法(COA)在人工神经网络(ANN)辅助下在工程设计优化中的应用。该算法受小龙虾觅食和迁移行为的启发,采用了与温度相关的策略来平衡探索和开发阶段。此外,ANN 增强增强了算法的性能和准确性。COA 方法可优化各种工程组件,包括悬臂梁、静压推力轴承、三杆桁架、膜片弹簧和汽车悬挂系统。结果表明,与其他算法相比,COA 能有效地获得更优越的优化解决方案,并强调了其在各种工程应用中的潜力。
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引用次数: 0
Parameter identification of Yoshida–Uemori combined hardening model by using a variable step size firefly algorithm 使用步长可变的萤火虫算法识别吉田-上森组合硬化模型的参数
IF 2.5 4区 材料科学 Q2 Engineering Pub Date : 2024-05-24 DOI: 10.1515/mt-2023-0351
Bora Şener
The material behavior under cyclic loading is more complex than under monotonic loading and the usage of the sophisticated constitutive models is required to accurately define the elastoplastic behaviors of the advanced high-strength steels and aluminum alloys. These models involve the numerous material parameters that are determined from cyclic tests and accurate calibration of the variables has a great influence on the description of the material response. Therefore, the development of a precise and robust identification method is needed to obtain reliable results. In this study, a systematic methodology depending upon the firefly algorithm (FA) with variable step size has been developed and Yoshida–Uemori combined hardening model parameters of a dual-phase steel (DP980) and an aluminum alloy (AA6XXX-T4) are determined. The identified parameters are verified based on comparisons between the finite element simulations of the cyclic uniaxial tension-compression tests and experimental data and also the search performance of the variable FA is evaluated by comparing it with the standard FA. It is seen from these comparisons that variable FA can easily find and rapidly converge to the global optimum solutions.
与单调加载相比,循环加载下的材料行为更为复杂,因此需要使用复杂的构成模型来准确定义先进高强度钢和铝合金的弹塑性行为。这些模型涉及大量通过循环测试确定的材料参数,变量的精确校准对材料响应的描述有很大影响。因此,需要开发一种精确、稳健的识别方法,以获得可靠的结果。在本研究中,开发了一种基于萤火虫算法(FA)、步长可变的系统方法,并确定了双相钢(DP980)和铝合金(AA6XXX-T4)的 Yoshida-Uemori 组合硬化模型参数。根据循环单轴拉伸-压缩试验的有限元模拟与实验数据之间的比较,对确定的参数进行了验证,并通过与标准 FA 进行比较,对可变 FA 的搜索性能进行了评估。从这些比较中可以看出,变量 FA 可以轻松找到并快速收敛到全局最优解。
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引用次数: 0
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Materials Testing
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