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Mechanical and tribological behavior of a hybrid WC and Al2O3 reinforced Al–4Gr composite WC和Al2O3混杂增强Al-4Gr复合材料的力学和摩擦学性能
IF 2.5 4区 材料科学 Q2 MATERIALS SCIENCE, CHARACTERIZATION & TESTING Pub Date : 2023-07-25 DOI: 10.1515/mt-2023-0040
Ünal Değirmenci
Abstract The development of aluminum (Al) based composites has been an interesting subject to sustain technological developments in the defense, automotive, and aerospace industries. In this study, the microstructure, mechanical, and tribological performances of hybrid Al composites reinforced with fixed ratio (4 %) graphite (Gr) and two different reinforcement materials such as tungsten carbide (WC) and aluminum oxide (Al2O3) at different ratios were investigated. The impact of hybrid reinforcement and its ratios on the relative density value and hardness performance were investigated. The results of three different loads (1, 2, and 3 N) and three different sliding distances (200, 300, and 400 m) on wear performance were analyzed using Taguchi’s L18 experimental design. High relative density (94.39 %) and hardness (74.26) values were achieved by hot pressing. It has been determined that hybrid reinforcements have positive effects on wear performance. The lowest SWR value was recorded as 7.82 × 10−5 mm3/N.m in composite no Al-6. As the applied load raised, the friction coefficients decreased. On the other hand, the sliding distance and the increased applied load caused the temperatures to rise. With Al–4Gr/WC–Al2O3 composite material, a new AMMC has been presented to the literature, which has remarkable hardness and wear properties, and can show better ductility and machinability compared to equivalent materials.
铝基复合材料的发展一直是国防、汽车和航空航天工业持续技术发展的一个有趣课题。研究了固定比例(4 %)石墨(Gr)与不同比例的碳化钨(WC)和氧化铝(Al2O3)增强复合材料的微观结构、力学性能和摩擦学性能。研究了混杂配筋及其配比对相对密度值和硬度性能的影响。采用Taguchi的L18试验设计,分析了三种不同载荷(1、2和3 N)和三种不同滑动距离(200、300和400 m)对磨损性能的影响。通过热压得到较高的相对密度(94.39 %)和硬度(74.26)值。结果表明,混杂增强材料对合金的磨损性能有积极的影响。最低SWR值为7.82 × 10−5 mm3/N。m在Al-6号复合材料中。随着载荷的增加,摩擦系数减小。另一方面,滑动距离和施加载荷的增加导致温度升高。以Al-4Gr / WC-Al2O3复合材料制备的新型AMMC具有优异的硬度和耐磨性,与同类材料相比,具有更好的延展性和可切削性。
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引用次数: 1
Thermal and mechanical properties of a new insulation composite material 一种新型保温复合材料的热力学性能
IF 2.5 4区 材料科学 Q2 MATERIALS SCIENCE, CHARACTERIZATION & TESTING Pub Date : 2023-07-21 DOI: 10.1515/mt-2023-0035
Fatih Koçyiğit, A. Kaya
Abstract The Taguchi optimization method was used to optimize waste and natural different components such as waste marble dust, expanded perlite, perlite aggregate size, cement, and molten tragacanth in the production of new insulation composite material. Compressive strength, thermal conductivity, abrasion loss, and water adsorption properties of the developed composite material were investigated. Taguchi’s standard L18 array was chosen for optimization of these four components with different levels. Response plots were created using the Taguchi and the optimum test condition was determined. The insulation composite material with the best thermal and mechanical properties was obtained under the condition of waste marble dust (1), expanded perlite (1), perlite aggregate size (1) and molten tragacanth (1). In addition, using the anova (Analysis of Variance), percentage impacts on the mechanical and thermal properties of the test parameters were determined. Statistical values obtained from anova and mathematical models are developed by using multi-linear regression method. It was found that the mathematical model and the experimental results were quite compatible. The optimum test conditions detected were verified by confirmation experiments. Confirmation experiment results were obtained between 99.9 % confidence interval values.
摘要采用田口优化方法,对废大理石粉尘、膨胀珍珠岩、珍珠岩骨料粒度、水泥、熔融石砂等不同组分在新型保温复合材料生产中的应用进行了优化。研究了复合材料的抗压强度、导热系数、磨损性能和吸水性能。选择田口标准L18阵列对这四种不同水平的组分进行优化。采用田口法绘制响应图,确定最佳试验条件。在废大理石粉尘(1)、膨胀珍珠岩(1)、珍珠岩骨料粒度(1)和熔融石砂(1)的条件下,获得了热工性能最佳的保温复合材料,并利用方差分析(anova)确定了试验参数对力学性能和热工性能的影响百分比。利用多元线性回归方法对方差分析和数学模型进行了统计分析。结果表明,数学模型与实验结果相当吻合。通过验证实验验证了所检测出的最佳试验条件。验证实验结果在99.9 %置信区间值之间。
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引用次数: 0
Indentation creep behavior of Fe–8Ni–xZr oxide dispersion strengthened alloys Fe-8Ni-xZr氧化物弥散强化合金的压痕蠕变行为
IF 2.5 4区 材料科学 Q2 MATERIALS SCIENCE, CHARACTERIZATION & TESTING Pub Date : 2023-07-20 DOI: 10.1515/mt-2023-0030
Mustafa Tekin, F. Muhaffel, H. Kotan, M. Baydoğan
Abstract This study was conducted to understand the creep behavior of two oxide dispersion strengthened alloys containing Zr as the alloying addition by performing indentation creep tests at room temperature. The oxide dispersion strengthened alloys were Fe–8Ni–xZr (x = 1 and 4 at.%, i.e., Zr-1 and Zr-4 alloys, respectively), which had been previously fabricated by mechanical alloying; followed by consolidation via equal channel angular extrusion at 1000 °C. The indentation tests were conducted under a maximum load of 100 mN with the loading rates at 300 and 400 mN min−1. The hardness was calculated by the Oliver–Pharr method, and the creep properties, such as the creep displacement, creep strain rate, creep stress, and stress exponent n, were determined. The results showed that the Zr-4 alloy was harder than the Zr-1 alloy. However, the creep resistance of the Zr-1 alloy was better than that of the Zr-4 alloy. It was further demonstrated that both the hardness and creep resistance depended on the loading rate. Moreover, a possible creep mechanism was proposed. Although the tests were performed at room temperature, they can provide insight into the effect of an oxide dispersion strengthened alloys microstructure on creep at higher temperatures.
摘要:通过室温压痕蠕变试验,研究了含Zr的两种氧化物弥散强化合金的蠕变行为。氧化物弥散强化合金为Fe-8Ni-xZr (x = 1和4 at)。%,分别为Zr-1和Zr-4合金),这些合金以前是通过机械合金化制造的;然后在1000 °C下通过等通道角挤压进行固结。压痕试验在最大载荷为100 mN,加载速率为300和400 mN min−1的条件下进行。采用Oliver-Pharr法计算硬度,测定蠕变位移、蠕变应变率、蠕变应力和应力指数n等蠕变性能。结果表明,Zr-4合金的硬度高于Zr-1合金。Zr-1合金的抗蠕变性能优于Zr-4合金。结果表明,合金的硬度和抗蠕变性能均与加载速率有关。并提出了一种可能的蠕变机理。虽然测试是在室温下进行的,但它们可以深入了解氧化物弥散强化合金微观组织在高温下对蠕变的影响。
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引用次数: 0
Decarburization effects on high-cycle fatigue of uncoated press hardened steels 脱碳对未涂覆压硬化钢高周疲劳的影响
IF 2.5 4区 材料科学 Q2 MATERIALS SCIENCE, CHARACTERIZATION & TESTING Pub Date : 2023-07-12 DOI: 10.1515/mt-2023-0009
T. Başer, O. G. Bilir, Ahmet Onaylı, Alperen Bayram, Burak Barutçuoğlu, Mustafa Uzunboy, E. Erişir
Abstract The decarburization layer can be detrimental and lead failures in press hardened steels. This work investigates the effect of decarburization layer on the fatigue crack origination and growth on press hardened parts of uncoated 22MnB5 steel. The decarburization layer was analyzed by light microscope, scanning electron microscope, and microhardness measurements. It was found that decarburization layer has two distinct zones indicating complete and partial decarburization. To understand the effect of decarburization on crack origination, high cycle fatigue tests were performed on samples from press hardened parts in decarburized and polished (nondecarburized) conditions. The results have shown that the fatigue performance of press hardened steels in polished condition outperforms the fatigue samples in decarburized condition. In fractographic investigations, it was seen that decarburization is not only responsible for crack origination but also affects crack propagation by having full and partial decarburization zones. The full decarburization zone was acted as surface crack origination source. In the partial decarburization zone, the crack propagation behavior was changed by a complex phase microstructure of bainite, ferrite, and martensite.
脱碳层是冲压淬火钢的重要组成部分,是导致其失效的主要原因。研究了脱碳层对未涂层22MnB5钢冲压硬化件疲劳裂纹产生和扩展的影响。采用光镜、扫描电镜和显微硬度测试对脱碳层进行了分析。结果表明,脱碳层有完全脱碳和部分脱碳两个区域。为了了解脱碳对裂纹产生的影响,对脱碳和抛光(非脱碳)条件下的冲压硬化零件样品进行了高周疲劳试验。结果表明,淬硬钢在抛光状态下的疲劳性能优于脱碳状态下的疲劳试样。断口形貌研究发现,脱碳不仅是裂纹形成的重要原因,而且还会产生完全脱碳区和部分脱碳区,从而影响裂纹扩展。完全脱碳区是表面裂纹的产生源。在部分脱碳区,裂纹扩展行为由贝氏体、铁素体和马氏体组成的复杂相组织改变。
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引用次数: 0
Crushing performance and optimization of bio-inspired multi-cell columns 仿生多细胞柱的破碎性能及优化
IF 2.5 4区 材料科学 Q2 MATERIALS SCIENCE, CHARACTERIZATION & TESTING Pub Date : 2023-07-06 DOI: 10.1515/mt-2023-0046
İsmail Öztürk
Abstract Multi-cell columns inspired by diatom algae have been examined regarding crashworthiness. Crushing simulations have been conducted for AA2024-T351, B1500HS-O25, and a combination of these materials. The highest specific energy absorption and lowest peak crushing force value were obtained with a homogenous AA2024-T351 column. Single and multi-objective optimization studies have been conducted with this column to find the best design. This design could be used in crash-box-like structures in automotive design.
摘要受硅藻启发的多细胞柱的耐撞性进行了研究。对AA2024-T351、B1500HS-O25以及这些材料的组合进行了破碎模拟。均匀的AA2024-T351柱比能吸收最高,峰值破碎力值最低。本专栏进行了单目标和多目标优化研究,以寻找最佳设计。该设计可用于汽车碰撞箱类结构的设计。
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引用次数: 0
A multi-strategy boosted prairie dog optimization algorithm for global optimization of heat exchangers 换热器全局优化的多策略推进土拨鼠优化算法
IF 2.5 4区 材料科学 Q2 MATERIALS SCIENCE, CHARACTERIZATION & TESTING Pub Date : 2023-07-05 DOI: 10.1515/mt-2023-0082
Dildar Gürses, Pranav Mehta, S. M. Sait, Sumit Kumar, A. Yıldız
Abstract In this article, a new prairie dog optimization algorithm (PDOA) is analyzed to realize the optimum economic design of three well-known heat exchangers. These heat exchangers found numerous applications in industries and are an imperative part of entire thermal systems. Optimization of these heat exchangers includes knowledge of thermo-hydraulic designs, design parameters and critical constraints. Moreover, the cost factor is always a challenging task to optimize. Accordingly, total cost optimization, including initial and maintenance, has been achieved using multi strategy enhanced PDOA combining PDOA with Gaussian mutation and chaotic local search (MSPDOA). Shell and tube, fin-tube and plate-fin heat exchangers are a special class of heat exchangers that are utilized in many thermal heat recovery applications. Furthermore, numerical evidences are accomplished to confirm the prominence of the MSPDOA in terms of the statistical results. The obtained results were also compared with the algorithms in the literature. The comparison revealed the best performance of the MSPDOA compared to the rest of the algorithm. The article further suggests the adaptability of MSPDOA for various real-world engineering optimization cases.
摘要本文分析了一种新的草原土拨鼠优化算法(PDOA),以实现三种知名换热器的最优经济设计。这些热交换器在工业中有许多应用,是整个热系统的重要组成部分。这些热交换器的优化包括热水力设计、设计参数和关键约束的知识。此外,成本因素的优化一直是一个具有挑战性的任务。基于此,将PDOA与高斯突变和混沌局部搜索(MSPDOA)相结合,采用多策略增强PDOA实现了初始和维护总成本的优化。管壳式换热器、翅片式换热器和板翅片式换热器是一类特殊的换热器,在许多热回收应用中得到了应用。在此基础上,用数值证据证实了MSPDOA在统计结果上的显著性。所得结果也与文献中的算法进行了比较。比较结果表明,与其他算法相比,MSPDOA算法的性能最好。文章进一步提出了MSPDOA对各种实际工程优化案例的适应性。
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引用次数: 4
A new manufacturing process for allogeneic bone plates based on high hydrostatic pressure–treated granules for jaw augmentation 基于高静水压力处理颗粒的异体骨板制造新工艺
IF 2.5 4区 材料科学 Q2 MATERIALS SCIENCE, CHARACTERIZATION & TESTING Pub Date : 2023-07-04 DOI: 10.1515/mt-2023-0004
Constantin Leon Graw, Janine Waletzko-Hellwig, Jan-Oliver Sass, Mario Jackszis, B. Frerich, Rainer Bader, M. Dau
Abstract Currently used methods for processing allogeneic bone grafts like gamma irradiation are connected with downside of altering the mechanical properties of the graft. As an alternative, high hydrostatic pressure (HHP) leads to an effective devitalization of cells without influencing the bone matrix and its mechanical behavior. To address the clinical application, bone plates were prepared out of HHP-treated bone granules, which are conceivable for augmentations in the jaw region. In order to achieve sufficient mechanical strength, two different adhesives were tested. Mechanical characterization by three-point bending tests was performed. Furthermore, analysis regarding cytotoxicity as well as colonization experiments with mesenchymal stem cells were performed to investigate osteoconductive properties of the bone plates. While plates composed of fibrin glue showed better biocompatibility, plates prepared with Loctite® 408 showed better mechanical properties and could be incorporated in a model application. Regardless of the adhesive, bone plates induced osteogenic differentiation compared to cells cultured without bone plates. Although an adhesive combining both properties would be necessary for later clinical application, the study at hand demonstrates the possibility of producing allogeneic bone plates from HHP-treated granules, which meet the basic requirements for jaw augmentation.
目前常用的处理同种异体骨移植物的方法,如伽马辐照,其缺点是改变移植物的力学性能。作为一种替代方法,高静水压力(HHP)可以在不影响骨基质及其力学行为的情况下有效地使细胞失活。为了解决临床应用问题,将hhp处理过的骨颗粒制备成骨板,可用于颌骨区域的增强。为了达到足够的机械强度,对两种不同的胶粘剂进行了测试。通过三点弯曲试验进行力学表征。此外,我们还进行了细胞毒性分析和间充质干细胞定殖实验,以研究骨板的骨传导性。虽然由纤维蛋白胶组成的板具有更好的生物相容性,但用乐泰®408制备的板具有更好的机械性能,可以纳入模型应用。与无骨板培养的细胞相比,无论是否有粘接剂,骨板都能诱导成骨分化。尽管结合这两种特性的粘合剂在以后的临床应用中是必要的,但目前的研究表明,用hhp处理过的颗粒生产同种异体骨板是可能的,这满足了下颌增强的基本要求。
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引用次数: 0
Optimization of cutting parameters by thrust force and time for drilling of aluminum 2024 T351 基于推力和时间的2024 T351铝合金钻孔切削参数优化
IF 2.5 4区 材料科学 Q2 MATERIALS SCIENCE, CHARACTERIZATION & TESTING Pub Date : 2023-07-03 DOI: 10.1515/mt-2023-0001
Yunus Zubeyir Turgut, M. Ozsoy
Abstract In this study, the cutting parameters were optimized according to the thrust force and operation time in the drilling of Al 2024 T351 alloy, which is preferred in the aerospace industry and therefore subjected to thousands of drilling processes with liquid cooling. Cutting speed (70, 90, and 110 m min−1) and feed rate (0.08, 0.1, and 0.12 mm tooth−1) were considered cutting parameters. Experiments were performed three tool types (HSS, HSSE-Co5, HSSE-Co5 TiAlN coated). Taksan TMC-700 V CNC vertical machining center with FANUC control panel was used for drilling, and ESIT AX3 load cell and NI cDAQ-9188, data acquisition system, were used for data collection. Signal noise was reduced by applying the exponential smoothing method to all force data obtained in the experiments. The maximum forces in the machining direction (z-axis) were determined for each hole. The time was calculated during the computer aided manufacturing process. Response surface optimizations, variance analyses (ANOVA), and regression analyses were performed using these determined maximum thrust forces and measured time.
摘要:针对航空航天工业中首选的Al 2024 T351合金,进行了数千次液冷钻孔加工,根据推力和操作时间对切削参数进行了优化。切削速度(70、90和110 m min−1)和进给速度(0.08、0.1和0.12 mm 齿−1)被认为是切削参数。实验采用三种刀具类型(HSS、HSSE-Co5、HSSE-Co5 TiAlN涂层)。钻孔采用Taksan TMC-700 V数控立式加工中心,采用FANUC控制面板,数据采集采用ESIT AX3称重传感器和NI cDAQ-9188数据采集系统。采用指数平滑法对实验中得到的所有受力数据进行信号噪声处理。确定了每个孔在加工方向(z轴)上的最大作用力。在计算机辅助制造过程中计算时间。响应面优化、方差分析(ANOVA)和回归分析使用这些确定的最大推力和测量时间。
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引用次数: 0
Frontmatter 头版头条
4区 材料科学 Q2 MATERIALS SCIENCE, CHARACTERIZATION & TESTING Pub Date : 2023-07-01 DOI: 10.1515/mt-2023-frontmatter7
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引用次数: 0
Cheetah optimization algorithm for optimum design of heat exchangers 换热器优化设计的猎豹优化算法
IF 2.5 4区 材料科学 Q2 MATERIALS SCIENCE, CHARACTERIZATION & TESTING Pub Date : 2023-06-30 DOI: 10.1515/mt-2023-0015
S. M. Sait, Pranav Mehta, Dildar Gürses, A. Yıldız
Abstract Thermal system optimization is always a challenging task due to several constraints and critical concepts of thermo-hydraulic aspects. Heat exchangers are one of those devices that are widely adopted in thermal industries for various applications such as cryogenics, heat recovery, and heat transfer applications. According to the flow configurations and enhancement of fins, the heat exchangers are classified as plate-fin heat exchangers, shell and tube heat exchangers, and tube-fin heat exchangers. This article addresses the economic optimization challenge of plate-fin heat exchangers using cheetah optimization (CO) algorithm. The design variables were optimized using the CO algorithm, and statistical results were compared with eight well-established algorithms. The study revealed that the cheetah algorithm is prominent in terms of realizing minimizing the overall cost of the plate-fin heat exchanger with a 100 % of success rate. Furthermore, the study suggests adopting the cheetah optimizer for solving optimization challenges in different fields.
由于热液压方面的一些限制和关键概念,热系统优化一直是一项具有挑战性的任务。热交换器是热工业中广泛采用的设备之一,用于各种应用,如低温,热回收和传热应用。根据翅片的流动形态和强化程度,换热器可分为板翅式换热器、管壳式换热器和管翅式换热器。本文利用猎豹优化(cheetah optimization, CO)算法解决了板翅式换热器的经济性优化问题。采用CO算法对设计变量进行优化,并将统计结果与8种已建立的算法进行比较。研究表明,猎豹算法在实现板翅式换热器的总成本最小化方面表现突出,成功率为100%。此外,研究建议采用猎豹优化器来解决不同领域的优化挑战。
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引用次数: 5
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Materials Testing
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