Pub Date : 2024-09-05DOI: 10.1016/j.mineng.2024.108966
A two-stage direct leaching method has been applied to selectively recover calcium (Ca) and vanadium (V) from electric arc furnace slag obtained from pilot-scale smelting of hydrogen-reduced iron. Nitric acid-ammonium nitrate-water (HNO3-NH4NO3-H2O) medium was used in the first stage to produce leachate in which Ca and magnesium (Mg) composed over 99 wt% of the dissolved elements. Sodium carbonate-sodium hydroxide-water (Na2CO3-NaOH-H2O) and ammonium carbonate-water ((NH4)2CO3-H2O) were investigated as alternative media for the V leaching stage. The effects of the medium composition, temperature, and liquid-to-solid ratio on element recoveries and selectivity were studied for both stages with the aid of experimental designs. Regression models were fitted that could adequately reproduce the general trends in the data and allowed the optimization of the process within the studied variable space. Under optimum conditions, 55 % Ca was recovered with 91 % selectivity. In the subsequent V leaching stage, (NH4)2CO3-H2O proved to be a more promising medium, achieving V recovery of 39 % and selectivity of 90 % under the optimum conditions.
{"title":"Hydrometallurgical recovery of vanadium and calcium from electric arc furnace slag in hydrogen based steelmaking","authors":"","doi":"10.1016/j.mineng.2024.108966","DOIUrl":"10.1016/j.mineng.2024.108966","url":null,"abstract":"<div><p>A two-stage direct leaching method has been applied to selectively recover calcium (Ca) and vanadium (V) from electric arc furnace slag obtained from pilot-scale smelting of hydrogen-reduced iron. Nitric acid-ammonium nitrate-water (HNO<sub>3</sub>-NH<sub>4</sub>NO<sub>3</sub>-H<sub>2</sub>O) medium was used in the first stage to produce leachate in which Ca and magnesium (Mg) composed over 99 wt% of the dissolved elements. Sodium carbonate-sodium hydroxide-water (Na<sub>2</sub>CO<sub>3</sub>-NaOH-H<sub>2</sub>O) and ammonium carbonate-water ((NH<sub>4</sub>)<sub>2</sub>CO<sub>3</sub>-H<sub>2</sub>O) were investigated as alternative media for the V leaching stage. The effects of the medium composition, temperature, and liquid-to-solid ratio on element recoveries and selectivity were studied for both stages with the aid of experimental designs. Regression models were fitted that could adequately reproduce the general trends in the data and allowed the optimization of the process within the studied variable space. Under optimum conditions, 55 % Ca was recovered with 91 % selectivity. In the subsequent V leaching stage, (NH<sub>4</sub>)<sub>2</sub>CO<sub>3</sub>-H<sub>2</sub>O proved to be a more promising medium, achieving V recovery of 39 % and selectivity of 90 % under the optimum conditions.</p></div>","PeriodicalId":18594,"journal":{"name":"Minerals Engineering","volume":null,"pages":null},"PeriodicalIF":4.9,"publicationDate":"2024-09-05","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://www.sciencedirect.com/science/article/pii/S0892687524003959/pdfft?md5=fdbd0dd89b67762ec1c73e196a58a3ea&pid=1-s2.0-S0892687524003959-main.pdf","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142148340","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2024-09-05DOI: 10.1016/j.mineng.2024.108969
The separation of galena (PbS) from chalcopyrite (CuFeS2) requires strong oxidants for the depression of PbS, due to the excellent hydrophobicity of PbS. In this work, an advanced oxidation process, i.e., S2O82−/Fe2+ treatment, was employed to selectively depress PbS. The parameters of the S2O82−/Fe2+ process were determined via flotation tests as follows: pH 3, 1:1 S2O82−: Fe2+ molar ratio, and 10 min reaction time. The S2O82−/Fe2+ treatment selectivity decreased the hydrophobicity of the PbS surface. UV–vis spectroscopy results revealed that SO4− (major species) and OH radicals were produced in solution by the activation of Fe2+. The SO4−/OH radicals reacted with the PbS surface, generating the SO42− and PbSO4 species. These species coated the PbS surface, forming a hydrophilic PbS surface and inhibiting the PbS flotation. By contrast, the S2O82−/Fe2+ treatment generated only a minimal amount of SO42− (5.98 % of the total S species) on the CuFeS2 surface. Therefore, the CuFeS2 surface was hydrophobic and CuFeS2 particles could still be floated into the foam phase. This study provides a promising method for the selective depression of PbS in the PbS-CuFeS2 mixture.
{"title":"Selective depression of galena in the galena and chalcopyrite system by the Fe(II)-activated persulfate process","authors":"","doi":"10.1016/j.mineng.2024.108969","DOIUrl":"10.1016/j.mineng.2024.108969","url":null,"abstract":"<div><p>The separation of galena (PbS) from chalcopyrite (CuFeS<sub>2</sub>) requires strong oxidants for the depression of PbS, due to the excellent hydrophobicity of PbS. In this work, an advanced oxidation process, i.e., S<sub>2</sub>O<sub>8</sub><sup>2−</sup>/Fe<sup>2+</sup> treatment, was employed to selectively depress PbS. The parameters of the S<sub>2</sub>O<sub>8</sub><sup>2−</sup>/Fe<sup>2+</sup> process were determined via flotation tests as follows: pH 3, 1:1 S<sub>2</sub>O<sub>8</sub><sup>2−</sup>: Fe<sup>2+</sup> molar ratio, and 10 min reaction time. The S<sub>2</sub>O<sub>8</sub><sup>2−</sup>/Fe<sup>2+</sup> treatment selectivity decreased the hydrophobicity of the PbS surface. UV–vis spectroscopy results revealed that SO<sub>4</sub><sup><img>−</sup> (major species) and <sup><img></sup>OH radicals were produced in solution by the activation of Fe<sup>2+</sup>. The SO<sub>4</sub><sup><img>−</sup>/<sup><img></sup>OH radicals reacted with the PbS surface, generating the SO<sub>4</sub><sup>2−</sup> and PbSO<sub>4</sub> species. These species coated the PbS surface, forming a hydrophilic PbS surface and inhibiting the PbS flotation. By contrast, the S<sub>2</sub>O<sub>8</sub><sup>2−</sup>/Fe<sup>2+</sup> treatment generated only a minimal amount of SO<sub>4</sub><sup>2−</sup> (5.98 % of the total S species) on the CuFeS<sub>2</sub> surface. Therefore, the CuFeS<sub>2</sub> surface was hydrophobic and CuFeS<sub>2</sub> particles could still be floated into the foam phase. This study provides a promising method for the selective depression of PbS in the PbS-CuFeS<sub>2</sub> mixture.</p></div>","PeriodicalId":18594,"journal":{"name":"Minerals Engineering","volume":null,"pages":null},"PeriodicalIF":4.9,"publicationDate":"2024-09-05","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142138175","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2024-09-05DOI: 10.1016/j.mineng.2024.108967
Energy transition from fossil- to a material-intensive energy system is highly dependent on the availability of Co and Ni. This has increased interest towards non-traditional raw material streams such as mining waste. In this work, leaching experiments were conducted on historical flotation tailings with low concentrations of Co (0.081 wt%), Ni (0.055 wt%), Cu (0.15 wt%) and Zn (0.17 wt%). This low grade may challenge the feasibility of industrial operation, and therefore water, and commonly used mineral acids, were investigated as lixiviants for the process. The electrochemical leaching behaviour was studied using various oxidants (O2, Cu2+, Fe3+ and H2O2). The results showed that a substantial amount of Co (21 %) and Ni (37 %) could be leached using water, with no additional oxidants or pH adjustment (80 °C, 5 min). In water leaching, the system stabilized inherently to pH=3.7 and the redox potential to Eh < 0.3 V vs Ag/AgCl. This indicates that during the 32–67 years of piling, the weathering conditions had caused natural oxidation of Co– and Ni-bearing minerals such as pyrrhotite and pentlandite. The leaching yields of Co and Ni were slightly increased (5 % units for Co, 10 % units for Ni) by introducing additional acid (1 M) into the leaching system. Further addition of oxidants did not increase the leaching yield of Co, suggesting that the dissolution of Co-bearing minerals followed the chemical leaching mechanism. In contrast, some of the Ni leaching was found to be electrochemical in nature, as extraction increased up to 63 % with the use of strong oxidative (cupric chloride) conditions – most likely due to partial chalcopyrite or pentlandite leaching. Undissolved Co and Ni remained in refractory minerals such as chalcopyrite or pyrite. In addition to Co and Ni, 52 % of Zn and 37 % of Cu were also found to be soluble under acidic conditions. When considering the use of historical flotation tailings as a feed stream in hydrometallurgical processing, direct water leaching may provide an attractive and robust leaching strategy, with spontaneous inherent pH adjustment. An increase in solid-to-liquid ratio or solution circulation (higher acidity) could increase percentual Co and Ni yield and enable enrichment of the target metals in the pregnant leach solution (PLS). If flotation is considered for concentration of Co– and Ni-bearing minerals, water leaching prior to flotation is recommended, to improve both the flotation performance and overall flotation and metal recovery.
能源从化石能源系统向材料密集型能源系统过渡在很大程度上取决于钴和镍的供应。因此,人们对采矿废料等非传统原料流的兴趣日益浓厚。在这项工作中,对历史浮选尾矿进行了浸出实验,这些尾矿中的钴(0.081 wt%)、镍(0.055 wt%)、铜(0.15 wt%)和锌(0.17 wt%)含量较低。这种低品位可能会对工业操作的可行性提出挑战,因此研究人员将水和常用的矿物酸作为该工艺的活化剂。使用各种氧化剂(O2、Cu2+、Fe3+ 和 H2O2)对电化学浸出行为进行了研究。结果表明,在不使用额外氧化剂或调节 pH 值的情况下(80 °C,5 分钟),大量的钴(21%)和镍(37%)可以用水浸出。在水浸出过程中,系统的 pH 值固有地稳定在 3.7,氧化还原电位为 Eh < 0.3 V vs Ag/AgCl。这表明,在 32-67 年的堆放期间,风化条件已导致黄铁矿和戊铁矿等含钴和镍矿物自然氧化。通过在沥滤系统中添加酸(1 M),钴和镍的沥滤产量略有增加(钴为 5%,镍为 10%)。进一步添加氧化剂并没有增加 Co 的沥滤产率,这表明含 Co 矿物的溶解遵循化学沥滤机制。相反,一些镍的沥滤被发现是电化学性质的,因为在使用强氧化(氯化铜)条件下,萃取率提高了 63%--这很可能是由于部分黄铜矿或辉铜矿的沥滤所致。未溶解的钴和镍残留在黄铜矿或黄铁矿等难溶矿物中。除了钴和镍之外,还发现 52% 的锌和 37% 的铜在酸性条件下也是可溶的。在考虑使用历史浮选尾矿作为湿法冶金加工的进料流时,直接水浸可提供一种有吸引力且稳健的浸出策略,并可自发进行固有的 pH 值调节。增加固液比或溶液循环(提高酸度)可提高钴和镍的百分产量,并使目标金属在孕浸溶液(PLS)中得到富集。如果考虑采用浮选法浓缩含钴和镍矿物,建议在浮选前进行水浸,以提高浮选性能和整体浮选及金属回收率。
{"title":"Leaching strategies for the recovery of Co, Ni, Cu and Zn from historical tailings","authors":"","doi":"10.1016/j.mineng.2024.108967","DOIUrl":"10.1016/j.mineng.2024.108967","url":null,"abstract":"<div><p>Energy transition from fossil- to a material-intensive energy system is highly dependent on the availability of Co and Ni. This has increased interest towards non-traditional raw material streams such as mining waste. In this work, leaching experiments were conducted on historical flotation tailings with low concentrations of Co (0.081 wt%), Ni (0.055 wt%), Cu (0.15 wt%) and Zn (0.17 wt%). This low grade may challenge the feasibility of industrial operation, and therefore water, and commonly used mineral acids, were investigated as lixiviants for the process. The electrochemical leaching behaviour was studied using various oxidants (O<sub>2</sub>, Cu<sup>2+</sup>, Fe<sup>3+</sup> and H<sub>2</sub>O<sub>2</sub>). The results showed that a substantial amount of Co (21 %) and Ni (37 %) could be leached using water, with no additional oxidants or pH adjustment (80 °C, 5 min). In water leaching, the system stabilized inherently to <em>pH</em>=3.7 and the redox potential to <em>E<sub>h</sub></em> < 0.3 V vs Ag/AgCl. This indicates that during the 32–67 years of piling, the weathering conditions had caused natural oxidation of Co– and Ni-bearing minerals such as pyrrhotite and pentlandite. The leaching yields of Co and Ni were slightly increased (5 % units for Co, 10 % units for Ni) by introducing additional acid (1 M) into the leaching system. Further addition of oxidants did not increase the leaching yield of Co, suggesting that the dissolution of Co-bearing minerals followed the chemical leaching mechanism. In contrast, some of the Ni leaching was found to be electrochemical in nature, as extraction increased up to 63 % with the use of strong oxidative (cupric chloride) conditions – most likely due to partial chalcopyrite or pentlandite leaching. Undissolved Co and Ni remained in refractory minerals such as chalcopyrite or pyrite. In addition to Co and Ni, 52 % of Zn and 37 % of Cu were also found to be soluble under acidic conditions. When considering the use of historical flotation tailings as a feed stream in hydrometallurgical processing, direct water leaching may provide an attractive and robust leaching strategy, with spontaneous inherent pH adjustment. An increase in solid-to-liquid ratio or solution circulation (higher acidity) could increase percentual Co and Ni yield and enable enrichment of the target metals in the pregnant leach solution (PLS). If flotation is considered for concentration of Co– and Ni-bearing minerals, water leaching prior to flotation is recommended, to improve both the flotation performance and overall flotation and metal recovery.</p></div>","PeriodicalId":18594,"journal":{"name":"Minerals Engineering","volume":null,"pages":null},"PeriodicalIF":4.9,"publicationDate":"2024-09-05","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://www.sciencedirect.com/science/article/pii/S0892687524003960/pdfft?md5=7011585ad159b26abb68a191f1dd8aae&pid=1-s2.0-S0892687524003960-main.pdf","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142148339","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2024-09-05DOI: 10.1016/j.mineng.2024.108972
The inherent similarities in the physicochemical properties and floatability of specularite and chlorite pose challenges in their effective flotation separation. Exploration and utilization of efficient depressants is vital to improve the flotation separation performance. In this study, pullulan gum (PG) was employed as a depressant in the flotation separation of specularite and chlorite, employing dodecylamine (DDA) as a collector. PG’s inhibitory impact on the flotation performances of these minerals was evaluated through extensive flotation tests and systematically explored its inhibiting mechanism via various surface analytical measurements. Flotation experiments revealed that PG significantly depressed the floatability of specularite while exerting minimal effect on chlorite. Zeta potential tests and surface wettability analyses illustrated strong adherence of PG to specularite, hindering subsequent DDA adsorption, while its impact on DDA adsorption onto chlorite was negligible. Additionally, adsorption capacity measurements confirmed markedly higher PG adsorption onto specularite than chlorite. Further analyses via Fourier transform infrared (FT-IR) spectroscopy, X-ray photoelectron spectroscopy (XPS), and density functional theory (DFT) calculations indicated weak adsorption of PG on chlorite, contrasting with strong chemical adhesion observed between PG and specularite. This disparity resulted in distinct flotation behaviors of these minerals. Consequently, selective depression of specularite flotation and effective flotation separation from chlorite were achieved. Thus, PG emerges as an efficient and eco-friendly depressant, showcasing promise in enabling the flotation-based separation of specularite and chlorite.
{"title":"Study on selective depression of pullulan on specularite/chlorite flotation","authors":"","doi":"10.1016/j.mineng.2024.108972","DOIUrl":"10.1016/j.mineng.2024.108972","url":null,"abstract":"<div><p>The inherent similarities in the physicochemical properties and floatability of specularite and chlorite pose challenges in their effective flotation separation. Exploration and utilization of efficient depressants is vital to improve the flotation separation performance. In this study, pullulan gum (PG) was employed as a depressant in the flotation separation of specularite and chlorite, employing dodecylamine (DDA) as a collector. PG’s inhibitory impact on the flotation performances of these minerals was evaluated through extensive flotation tests and systematically explored its inhibiting mechanism via various surface analytical measurements. Flotation experiments revealed that PG significantly depressed the floatability of specularite while exerting minimal effect on chlorite. Zeta potential tests and surface wettability analyses illustrated strong adherence of PG to specularite, hindering subsequent DDA adsorption, while its impact on DDA adsorption onto chlorite was negligible. Additionally, adsorption capacity measurements confirmed markedly higher PG adsorption onto specularite than chlorite. Further analyses via Fourier transform infrared (FT-IR) spectroscopy, X-ray photoelectron spectroscopy (XPS), and density functional theory (DFT) calculations indicated weak adsorption of PG on chlorite, contrasting with strong chemical adhesion observed between PG and specularite. This disparity resulted in distinct flotation behaviors of these minerals. Consequently, selective depression of specularite flotation and effective flotation separation from chlorite were achieved. Thus, PG emerges as an efficient and eco-friendly depressant, showcasing promise in enabling the flotation-based separation of specularite and chlorite.</p></div>","PeriodicalId":18594,"journal":{"name":"Minerals Engineering","volume":null,"pages":null},"PeriodicalIF":4.9,"publicationDate":"2024-09-05","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142148356","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2024-09-04DOI: 10.1016/j.mineng.2024.108964
The current suite of algorithms used in intelligent mineral sorting equipment is largely generic, lacking the necessary adaptability and the capability for simultaneous non-destructive structural detection and quantitative analysis. To address this, we have developed two specialized algorithms based on X-ray absorption spectroscopy: the Trans-LSTM algorithm based on Transformer and Long Short-Term Memory(LSTM), utilizing knowledge distillation for rough mineral sorting, and the RNN-overhead-xgboost algorithm based on Recurrent Neural Network(RNN) for fine mineral sorting. We collected 3000 X-ray absorption spectra from 15 types of minerals with similar appearances or compositions. We compared the performance of these proposed algorithms with three other general-purpose algorithms for mineral spectral classification. Our study specifically examined the impact of Trans-LSTM on rough mineral sorting and the effect of RNN-overhead-xgboost on fine mineral sorting. In the rough sorting stage, the Trans-LSTM model demonstrated a prediction time of just 0.0171 s per sample, maintaining a classification accuracy of 93.49%, thereby ensuring high precision with high efficiency. During the fine sorting stage, the RNN-overhead-xgboost algorithm significantly improved sorting accuracy to 99.21%, highlighting its effectiveness in achieving precise sorting. These findings underscore the potential of the Trans-LSTM and RNN-overhead-xgboost algorithms to enhance the adaptability and accuracy of intelligent mineral sorting systems, meeting the specific demands of different stages in mineral production.
{"title":"Mineral classification with X-ray absorption spectroscopy: A deep learning-based approach","authors":"","doi":"10.1016/j.mineng.2024.108964","DOIUrl":"10.1016/j.mineng.2024.108964","url":null,"abstract":"<div><p>The current suite of algorithms used in intelligent mineral sorting equipment is largely generic, lacking the necessary adaptability and the capability for simultaneous non-destructive structural detection and quantitative analysis. To address this, we have developed two specialized algorithms based on X-ray absorption spectroscopy: the Trans-LSTM algorithm based on Transformer and Long Short-Term Memory(LSTM), utilizing knowledge distillation for rough mineral sorting, and the RNN-overhead-xgboost algorithm based on Recurrent Neural Network(RNN) for fine mineral sorting. We collected 3000 X-ray absorption spectra from 15 types of minerals with similar appearances or compositions. We compared the performance of these proposed algorithms with three other general-purpose algorithms for mineral spectral classification. Our study specifically examined the impact of Trans-LSTM on rough mineral sorting and the effect of RNN-overhead-xgboost on fine mineral sorting. In the rough sorting stage, the Trans-LSTM model demonstrated a prediction time of just 0.0171 s per sample, maintaining a classification accuracy of 93.49%, thereby ensuring high precision with high efficiency. During the fine sorting stage, the RNN-overhead-xgboost algorithm significantly improved sorting accuracy to 99.21%, highlighting its effectiveness in achieving precise sorting. These findings underscore the potential of the Trans-LSTM and RNN-overhead-xgboost algorithms to enhance the adaptability and accuracy of intelligent mineral sorting systems, meeting the specific demands of different stages in mineral production.</p></div>","PeriodicalId":18594,"journal":{"name":"Minerals Engineering","volume":null,"pages":null},"PeriodicalIF":4.9,"publicationDate":"2024-09-04","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142136173","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2024-09-04DOI: 10.1016/j.mineng.2024.108965
Hyperspectral imaging (HSI), a promising technique integrating imaging and spectroscopy, can help sort iron ores with different total iron (TFe) contents. However, the adhesion of dust (caused by crushing) or water can affect the sorting process. Currently, the mechanisms underlying this influence and methods to conveniently mitigate it remain unclear, hindering the practical application of HSI-based sorting. This study aimed to investigate this issue. For the experimental materials, 300 ore samples (particle size: 20–40 mm) with different TFe contents were prepared. Subsequently, three sample conditions were prepared (“No dust, no water”, “With dust, no water” and “No dust, with water”) through washing and drying measures, and their hyperspectral images were acquired (953–2517 nm). Finally, the TFe content of each ore sample was measured. After preprocessing, the effects of water and dust on the spectra and sorting process were initially analyzed. Subsequently, a new spectral differential feature considering dust and water (DFDW) was proposed to mitigate this influence. Then, using the spectral and calculated proportion features as input, different grades of iron ore were classified into four classes using a machine learning classifier. For validation, models using several different input features and machine learning classifiers were tested for classification accuracy (the ratio of correctly predicted instances to the total number of predictions). On “No dust, no water”, “With dust, no water” and “No dust, with water” data, the model DFDW-random forest (RF) achieved accuracies of 87.7 %, 85.0 %, and 85.3 %, respectively, which was optimal. Overall, the results enhance the universality of HSI-based iron ore sorting and provide technical support for its practical implementation.
{"title":"Classifying iron ore with water or dust adhesion combining differential feature and random forest using hyperspectral imaging","authors":"","doi":"10.1016/j.mineng.2024.108965","DOIUrl":"10.1016/j.mineng.2024.108965","url":null,"abstract":"<div><p>Hyperspectral imaging (HSI), a promising technique integrating imaging and spectroscopy, can help sort iron ores with different total iron (TFe) contents. However, the adhesion of dust (caused by crushing) or water can affect the sorting process. Currently, the mechanisms underlying this influence and methods to conveniently mitigate it remain unclear, hindering the practical application of HSI-based sorting. This study aimed to investigate this issue. For the experimental materials, 300 ore samples (particle size: 20–40 mm) with different TFe contents were prepared. Subsequently, three sample conditions were prepared (“No dust, no water”, “With dust, no water” and “No dust, with water”) through washing and drying measures, and their hyperspectral images were acquired (953–2517 nm). Finally, the TFe content of each ore sample was measured. After preprocessing, the effects of water and dust on the spectra and sorting process were initially analyzed. Subsequently, a new spectral differential feature considering dust and water (DFDW) was proposed to mitigate this influence. Then, using the spectral and calculated proportion features as input, different grades of iron ore were classified into four classes using a machine learning classifier. For validation, models using several different input features and machine learning classifiers were tested for classification accuracy (the ratio of correctly predicted instances to the total number of predictions). On “No dust, no water”, “With dust, no water” and “No dust, with water” data, the model DFDW-random forest (RF) achieved accuracies of 87.7 %, 85.0 %, and 85.3 %, respectively, which was optimal. Overall, the results enhance the universality of HSI-based iron ore sorting and provide technical support for its practical implementation.</p></div>","PeriodicalId":18594,"journal":{"name":"Minerals Engineering","volume":null,"pages":null},"PeriodicalIF":4.9,"publicationDate":"2024-09-04","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142136174","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2024-09-03DOI: 10.1016/j.mineng.2024.108935
In the minerals industry, froth flotation is a commonly used method for separating valuable minerals from gangue. The design and efficient operation of flotation cells require a knowledge of the interplay between the system hydrodynamics and its chemistry. These parameters however are often examined in isolation using bare bubbles due to the system complexity. This study aims at investigating the coupled effect of surfactant and turbulence on the rising dynamics of particle-laden bubbles of different bubble surface loadings. Specifically, the rise velocity and trajectories of particle-laden bubbles with bubble surface loadings of 0–87 % were examined in presence of methyl isobutyl carbinol surfactant in a near isotropic turbulent flow generated by oscillating grids. Particle-bubble aggregates were formed using a microfluidics T-Junction-based approach to attach coarse glass bead particles of 316 µm in size to bubbles with a diameter of 2.15 mm. The rising dynamics of the particle-laden bubbles were captured using a high-speed camera. The collected data on rise velocities and trajectories were then benchmarked against the rising behaviour of particle-laden bubbles in a quiescent water with no surfactant.
The experimental results showed that, in a quiescent water, addition of methyl isobutyl carbinol surfactant reduces the mean bubble rise velocity at low bubble surface loadings of less than 13%. At bubble surface loadings greater than 13%, the effect of methyl isobutyl carbinol surfactant on the bubble rise velocity was found to be negligible. The increased bubble surface immobility due to an increase in the bubble surface loading is believed to be responsible for the observed behaviour. Turbulence in the absence of surfactant on the other hand, consistently led to an increase in bubble rise velocity over the examined conditions.
Under the coupled effect of surfactant and turbulence conditions, the particle laden bubbles with bubble surface loadings greater than 13% exhibited an overall increase in the rise velocity indicating that turbulence was the governing factor at higher bubble surface loadings. At lower bubble surface loadings however, surfactant proved to counteract the effect of turbulence on the rise velocity, leading to an overall reduction of the velocity at loading below 13%.
In the absence of turbulence, the particle laden bubbles follow a path that is closer to rectilinear as the bubble surface loading increased or surfactant was added. This is the artefact of a reduction in bubble oscillation due to an enhanced bubble surface immobility. However, in presence of turbulence the trajectory of the particle-laden bubble was found to be generally non-rectilinear, due to stochastic interactions with the turbulent flow. The effect of surfactant on particle laden bubble trajectory was found to be negligible in turbulent flow conditions.
在采矿业中,浮选是一种常用的从矸石中分离有价值矿物的方法。浮选槽的设计和高效运行需要了解系统流体力学和化学之间的相互作用。然而,由于系统的复杂性,这些参数通常使用裸气泡进行孤立研究。本研究旨在研究表面活性剂和湍流对不同气泡表面负载的颗粒气泡上升动力学的耦合效应。具体来说,研究了在由振荡网格产生的接近各向同性的湍流中,有甲基异丁基卡比醇表面活性剂存在时,气泡表面负载量为 0-87 % 的颗粒气泡的上升速度和轨迹。粒子-气泡聚集体的形成采用了基于微流体 T 型接合点的方法,将 316 µm 大小的粗玻璃珠粒子附着到直径为 2.15 mm 的气泡上。使用高速摄像机捕捉了颗粒气泡的上升动态。实验结果表明,在静态水中,添加甲基异丁基卡宾醇表面活性剂可降低气泡表面负载量(小于 13%)时的平均气泡上升速度。当气泡表面负荷大于 13% 时,甲基异丁基卡宾醇表面活性剂对气泡上升速度的影响可以忽略不计。由于气泡表面负载增加,气泡表面的不流动性增加,这被认为是观察到的行为的原因。在表面活性剂和湍流的耦合作用下,气泡表面载荷大于 13% 的含颗粒气泡的上升速度总体上有所增加,这表明在气泡表面载荷较高时,湍流是主要因素。在没有湍流的情况下,随着气泡表面负荷的增加或表面活性剂的添加,颗粒气泡的运动轨迹更接近于直线。这是由于气泡表面固定性增强导致气泡振荡减弱的结果。然而,在湍流存在的情况下,由于与湍流的随机交互作用,载颗粒气泡的轨迹通常是非直线的。在湍流条件下,表面活性剂对颗粒气泡轨迹的影响可以忽略不计。
{"title":"Rising dynamics of particle-laden bubbles in presence of surfactant and turbulence","authors":"","doi":"10.1016/j.mineng.2024.108935","DOIUrl":"10.1016/j.mineng.2024.108935","url":null,"abstract":"<div><p>In the minerals industry, froth flotation is a commonly used method for separating valuable minerals from gangue. The design and efficient operation of flotation cells require a knowledge of the interplay between the system hydrodynamics and its chemistry. These parameters however are often examined in isolation using bare bubbles due to the system complexity. This study aims at investigating the coupled effect of surfactant and turbulence on the rising dynamics of particle-laden bubbles of different bubble surface loadings. Specifically, the rise velocity and trajectories of particle-laden bubbles with bubble surface loadings of 0–87 % were examined in presence of methyl isobutyl carbinol surfactant in a near isotropic turbulent flow generated by oscillating grids. Particle-bubble aggregates were formed using a microfluidics T-Junction-based approach to attach coarse glass bead particles of 316 µm in size to bubbles with a diameter of 2.15 mm. The rising dynamics of the particle-laden bubbles were captured using a high-speed camera. The collected data on rise velocities and trajectories were then benchmarked against the rising behaviour of particle-laden bubbles in a quiescent water with no surfactant.</p><p>The experimental results showed that, in a quiescent water, addition of methyl isobutyl carbinol surfactant reduces the mean bubble rise velocity at low bubble surface loadings of less than 13%. At bubble surface loadings greater than 13%, the effect of methyl isobutyl carbinol surfactant on the bubble rise velocity was found to be negligible. The increased bubble surface immobility due to an increase in the bubble surface loading is believed to be responsible for the observed behaviour. Turbulence in the absence of surfactant on the other hand, consistently led to an increase in bubble rise velocity over the examined conditions.</p><p>Under the coupled effect of surfactant and turbulence conditions, the particle laden bubbles with bubble surface loadings greater than 13% exhibited an overall increase in the rise velocity indicating that turbulence was the governing factor at higher bubble surface loadings. At lower bubble surface loadings however, surfactant proved to counteract the effect of turbulence on the rise velocity, leading to an overall reduction of the velocity at loading below 13%.</p><p>In the absence of turbulence, the particle laden bubbles follow a path that is closer to rectilinear as the bubble surface loading increased or surfactant was added. This is the artefact of a reduction in bubble oscillation due to an enhanced bubble surface immobility. However, in presence of turbulence the trajectory of the particle-laden bubble was found to be generally non-rectilinear, due to stochastic interactions with the turbulent flow. The effect of surfactant on particle laden bubble trajectory was found to be negligible in turbulent flow conditions.</p></div>","PeriodicalId":18594,"journal":{"name":"Minerals Engineering","volume":null,"pages":null},"PeriodicalIF":4.9,"publicationDate":"2024-09-03","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://www.sciencedirect.com/science/article/pii/S0892687524003649/pdfft?md5=ac75ff6335c1aeaf60c03a727a8312c6&pid=1-s2.0-S0892687524003649-main.pdf","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142129086","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2024-09-03DOI: 10.1016/j.mineng.2024.108952
Copper mining produces immense amounts of tailings due to low ore grades. These residues are increasingly dewatered by filtration in recessed plate filter presses to ensure safer storage and high recovery of water. The process parameters filtration pressure, desaturation time, desaturation pressure and cake thickness have a significant influence on achieving water content as well as bulk material stability specifications and maintaining operation performance, especially with regard to cake detachment. In this study, copper tailings filtration tests in a laboratory filter press and directly connected measurements of cake-to-fabric shear adhesion as well as filter cake shear cohesion were carried out. It is shown that optimization of cake properties with regard to residual water content, suitability for detachment and bulk material stability by specific adjustment of the filtration and post-treatment parameters is possible. Furthermore, implementation of a mathematical model allows water content, cake saturation, cake-to-fabric shear adhesion and cake shear strength prediction dependent on filter cake desaturation time and pressure for tailings filtration applications in recessed plate filter presses.
{"title":"Copper tailings filtration: Influence of filter cake desaturation","authors":"","doi":"10.1016/j.mineng.2024.108952","DOIUrl":"10.1016/j.mineng.2024.108952","url":null,"abstract":"<div><p>Copper mining produces immense amounts of tailings due to low ore grades. These residues are increasingly dewatered by filtration in recessed plate filter presses to ensure safer storage and high recovery of water. The process parameters filtration pressure, desaturation time, desaturation pressure and cake thickness have a significant influence on achieving water content as well as bulk material stability specifications and maintaining operation performance, especially with regard to cake detachment. In this study, copper tailings filtration tests in a laboratory filter press and directly connected measurements of cake-to-fabric shear adhesion as well as filter cake shear cohesion were carried out. It is shown that optimization of cake properties with regard to residual water content, suitability for detachment and bulk material stability by specific adjustment of the filtration and post-treatment parameters is possible. Furthermore, implementation of a mathematical model allows water content, cake saturation, cake-to-fabric shear adhesion and cake shear strength prediction dependent on filter cake desaturation time and pressure for tailings filtration applications in recessed plate filter presses.</p></div>","PeriodicalId":18594,"journal":{"name":"Minerals Engineering","volume":null,"pages":null},"PeriodicalIF":4.9,"publicationDate":"2024-09-03","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://www.sciencedirect.com/science/article/pii/S0892687524003819/pdfft?md5=8f9bf918cca0eda279f81c976726a3b5&pid=1-s2.0-S0892687524003819-main.pdf","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142129087","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2024-09-02DOI: 10.1016/j.mineng.2024.108963
The refractory metals tungsten, tantalum and niobium are considered critical raw materials in Europe. Diversifying the supply of such materials, for instance by recovering refractory metals from local low-grade ore materials could reduce their supply risks. However, the extraction processes require to be efficient with a low energy and material consumption and a minimal environmental impact. In this work, microwave (MW) assisted alkaline fusion was explored to extract tungsten from scheelite containing ore materials with different grades (high to very low) and tantalum and niobium from a columbite-tantalite [(Fe,Mn)(Nb,Ta)2O6] concentrate. During the fusion process scheelite was converted into soluble alkali tungstate salts [Na2WO4, K2WO4 and/or K3Na(WO4)2] and the reaction temperature could be lowered to 150–200 °C by fusion with a low-melting eutectic alkali salt system of an 1:1 (m/m) NaOH:KOH mixture. The application of MW-assisted heating allowed for fast and volumetric heating, thereby lowering reaction times to 10 min – 30 min. After fusion, tungsten was extracted by a simple water leaching step leading to extraction efficiencies ranging from 77 % to 97 %. Noteworthily, also P, S and As, which all form soluble oxyanions were extracted from the studied materials. Extraction of niobium and tantalum was also achieved though MW-assisted alkaline fusion as an alternative to acidic fluorine-based hydrometallurgical processes. MW-assisted heating allowed for a fast conversion of the (Fe,Mn)(Nb,Ta)2O6 into alkali tantalate and niobate salts. Under optimal conditions, MW-assisted fusion with KOH (salt:sample = 3:1 (m/m)) at 400 °C for 10 min leached ca. 74 %–88 % of tantalum and 77 %–86 % of niobium into water (L/S=10) at 40 °C for 120 min, while the main matrix elements Mn and Fe displayed limited dissolution (<4%). Due to the low solubility of sodium tantalate and niobate salts in water, MW-assisted alkaline fusion in an eutectic NaOH:KOH mixture followed by water leaching was not efficient.
{"title":"Microwave-assisted alkaline fusion followed by water-leaching for the selective extraction of the refractory metals tungsten, niobium and tantalum from low-grade ores and tailings","authors":"","doi":"10.1016/j.mineng.2024.108963","DOIUrl":"10.1016/j.mineng.2024.108963","url":null,"abstract":"<div><p>The refractory metals tungsten, tantalum and niobium are considered critical raw materials in Europe. Diversifying the supply of such materials, for instance by recovering refractory metals from local low-grade ore materials could reduce their supply risks. However, the extraction processes require to be efficient with a low energy and material consumption and a minimal environmental impact. In this work, microwave (MW) assisted alkaline fusion was explored to extract tungsten from scheelite containing ore materials with different grades (high to very low) and tantalum and niobium from a columbite-tantalite [(Fe,Mn)(Nb,Ta)<sub>2</sub>O<sub>6</sub>] concentrate. During the fusion process scheelite was converted into soluble alkali tungstate salts [Na<sub>2</sub>WO<sub>4</sub>, K<sub>2</sub>WO<sub>4</sub> and/or K<sub>3</sub>Na(WO<sub>4</sub>)<sub>2</sub>] and the reaction temperature could be lowered to 150–200 °C by fusion with a low-melting eutectic alkali salt system of an 1:1 (m/m) NaOH:KOH mixture. The application of MW-assisted heating allowed for fast and volumetric heating, thereby lowering reaction times to 10 min – 30 min. After fusion, tungsten was extracted by a simple water leaching step leading to extraction efficiencies ranging from 77 % to 97 %. Noteworthily, also P, S and As, which all form soluble oxyanions were extracted from the studied materials. Extraction of niobium and tantalum was also achieved though MW-assisted alkaline fusion as an alternative to acidic fluorine-based hydrometallurgical processes. MW-assisted heating allowed for a fast conversion of the (Fe,Mn)(Nb,Ta)<sub>2</sub>O<sub>6</sub> into alkali tantalate and niobate salts. Under optimal conditions, MW-assisted fusion with KOH (salt:sample = 3:1 (m/m)) at 400 °C for 10 min leached ca. 74 %–88 % of tantalum and 77 %–86 % of niobium into water (L/S=10) at 40 °C for 120 min, while the main matrix elements Mn and Fe displayed limited dissolution (<4%). Due to the low solubility of sodium tantalate and niobate salts in water, MW-assisted alkaline fusion in an eutectic NaOH:KOH mixture followed by water leaching was not efficient.</p></div>","PeriodicalId":18594,"journal":{"name":"Minerals Engineering","volume":null,"pages":null},"PeriodicalIF":4.9,"publicationDate":"2024-09-02","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142121991","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2024-08-31DOI: 10.1016/j.mineng.2024.108960
In this study, three separate flotation systems were studied to define the residual collectors found in different recycled water for sulfide (xanthate-chalcopyrite), non-sulfide with anionic (NaOL-dolomite) and cationic (DTAB-quartz) collector processes. The adsorption/desorption of collectors and the adsorption morphology were studied by the zeta potential and atomic force microscopy (AFM) measurements, the adsorption energy and configurations were simulated by the density functional theory-based first principal calculations. It was found that butyl xanthate (BX) was adsorbed on chalcopyrite surface with pronounced protrusions by chemisorption, and the residual BX in slurry was 5.79 %. While sodium oleate (NaOL) formed scattered protrusions on dolomite surface by weak adsorption, the residual NaOL in slurry was 30.74 % that reacted with the Ca2+ or Mg2+ cations. The dodecyl trimethyl ammonium bromide (DTAB) adsorbed on quartz surface through hydrophobic aggregations and the residual DTAB in slurry was 16.57 %. This work might provide a guidance for understanding reagent consumption and flotation performance in typical mineral flotation systems.
{"title":"Quantitative evaluation of the difference in residual collectors in sulfide and non-sulfide flotation processes","authors":"","doi":"10.1016/j.mineng.2024.108960","DOIUrl":"10.1016/j.mineng.2024.108960","url":null,"abstract":"<div><p>In this study, three separate flotation systems were studied to define the residual collectors found in different recycled water for sulfide (xanthate-chalcopyrite), non-sulfide with anionic (NaOL-dolomite) and cationic (DTAB-quartz) collector processes. The adsorption/desorption of collectors and the adsorption morphology were studied by the zeta potential and atomic force microscopy (AFM) measurements, the adsorption energy and configurations were simulated by the density functional theory-based first principal calculations. It was found that butyl xanthate (BX) was adsorbed on chalcopyrite surface with pronounced protrusions by chemisorption, and the residual BX in slurry was 5.79 %. While sodium oleate (NaOL) formed scattered protrusions on dolomite surface by weak adsorption, the residual NaOL in slurry was 30.74 % that reacted with the Ca<sup>2+</sup> or Mg<sup>2+</sup> cations. The dodecyl trimethyl ammonium bromide (DTAB) adsorbed on quartz surface through hydrophobic aggregations and the residual DTAB in slurry was 16.57 %. This work might provide a guidance for understanding reagent consumption and flotation performance in typical mineral flotation systems.</p></div>","PeriodicalId":18594,"journal":{"name":"Minerals Engineering","volume":null,"pages":null},"PeriodicalIF":4.9,"publicationDate":"2024-08-31","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142095296","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}