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Gold tailing metal extraction and sustainable end-use: a closed-loop review 金尾金属提取与最终可持续利用:闭环综述
IF 5 2区 工程技术 Q1 ENGINEERING, CHEMICAL Pub Date : 2026-01-29 DOI: 10.1016/j.mineng.2026.110075
Anthony Tapfuma , Paul Mutimutema , Olga Bazhko , Siyabonga Nkabinde , Mpho Ledwaba , John M Kabangu , Natsayi Chiwaye , Elmar Muller , Gebhu Ndlovu
The hydrometallurgy discipline is shifting towards circular processing, resulting in sustainable solutions for managing residual tailings generated during gold processing becoming increasingly important. Gold tailings, typically characterised by fine particle sizes, high silica content, low residual gold concentrations and many other valuable metals, including heavy and critical metals, present both environmental challenges (water, air and soil pollution) and opportunities for valorisation. This review paper examines the reprocessing of fresh and historic tailings, including those dating back to the early 19th century, to recover gold and other valuable metals such as copper, uranium, rare earth elements, and critical metals. Treatment methods including cyanidation, thiosulfate, thiourea, and halide leaching are discussed, with comparisons drawn between their use in value addition to tailings. Some novel methods, such as bioleaching, glycine leaching and deep eutectic solvents, show promising results due to lower operational costs and environmental benefits. Advantages of tailings reprocessing include reduced environmental liabilities as well as potential economic gains, but challenges such as reagent consumption and scalability limit the application. Additionally, this review examines the reuse of barren tailings in road construction, brick manufacturing, and mine backfill. High SiO2 content, fine particle distribution, and low impurity levels (such as arsenic, lead, etc.) enhance their suitability for these applications. Finally, the paper outlines key regulatory frameworks and policy considerations that influence tailings management and reuse, emphasising the need for supportive legislation to encourage sustainable practices. The findings presented in this review are based on a structured and systematic literature review methodology involving comprehensive database searches, rigorous screening, and thematic synthesis. While the literature surveyed extends as far back as 1985, the primary results and data incorporated in this review predominantly originate from studies published in the 2000 s through to 2025 due to the limited information accessible from earlier decades. Overall, reprocessing and repurposing gold tailings align with green mining goals, offering both economic and environmental benefits to the mining sector.
湿法冶金学科正转向循环处理,因此,在黄金加工过程中产生的残余尾矿管理的可持续解决方案变得越来越重要。金尾矿的典型特点是粒度细、二氧化硅含量高、残余金浓度低和许多其他贵重金属,包括重金属和关键金属,既构成环境挑战(水、空气和土壤污染),也构成价值增值的机会。本文综述了新鲜尾矿和历史尾矿的再处理,包括可追溯到19世纪初的尾矿,以回收金和其他有价金属,如铜、铀、稀土元素和关键金属。讨论了氰化、硫代硫酸盐、硫脲和卤化物浸出等处理方法,并对其在尾矿增值中的应用进行了比较。一些新方法,如生物浸出、甘氨酸浸出和深共晶溶剂,由于较低的操作成本和环境效益,显示出很好的结果。尾矿后处理的优点包括减少环境负担和潜在的经济收益,但试剂消耗和可扩展性等挑战限制了其应用。此外,本文还对废尾矿在道路建设、制砖和矿山回填中的再利用进行了综述。高SiO2含量,细颗粒分布和低杂质水平(如砷,铅等)增强了它们对这些应用的适用性。最后,本文概述了影响尾矿管理和再利用的关键监管框架和政策考虑,强调需要支持性立法来鼓励可持续做法。本综述的研究结果基于结构化和系统的文献综述方法,包括全面的数据库检索、严格的筛选和专题综合。虽然所调查的文献可以追溯到1985年,但由于前几十年的信息有限,本综述中纳入的主要结果和数据主要来自于2000年代至2025年发表的研究。总的来说,黄金尾矿的再加工和再利用符合绿色采矿的目标,为采矿部门提供了经济和环境效益。
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引用次数: 0
Targeted enrichment of associated silver minerals in lead–zinc sulfide ores: Reagent design guided by coordination chemistry principles 铅锌硫化矿伴生银矿物的定向富集:配位化学原理指导下的试剂设计
IF 5 2区 工程技术 Q1 ENGINEERING, CHEMICAL Pub Date : 2026-01-28 DOI: 10.1016/j.mineng.2026.110101
Hongliang Zhang , Heng Yu , Xin Rao , Wei Sun , Chenyang Zhang
Silver, commonly associated with lead–zinc sulfide ores, varies greatly in its counting coefficient in lead and zinc concentrates, typically being 0.85 and 0.20, respectively. Therefore, targeted enrichment of silver into lead concentrates can offer fatter economic benefits. To achieve this objective, the design of silver-friendly collectors is required. Herein, a targeted reagent design strategy for the lead-silver simultaneous enrichment was presented based on the coordination chemistry principles. The principal finding is that monothiophosphate and dithiophosphate—identified through systematic screening of thiosulfate, thiosulfonate, monothiophosphate, and dithiophosphate as candidate mineralophilic functional groups—exhibit superior performance for the selective recovery of galena and silver. The hydrophobic alkyl chain design reveals that the solvation free energy increases with chain elongation, and branched chains exhibit stronger hydrophobicity than straight ones. The rationally designed reagents, di-isobutyl monothiophosphate (DIBMTP) and di-isobutyl dithiophosphate (DIBDTP), possess large HOMO-LUMO energy gaps, effectively preventing them from self-reacting to form dimers, in marked contrast to xanthates that readily form dixanthogens under similar conditions. Notably, DIBMTP and DIBDTP exhibit distinct interfacial coordination mechanisms with galena and silver minerals. Specifically, the coordination bonding with galena involves conventional orbital bonding, while that with argentite and elemental silver features orbital backbonding interactions, albeit differing in electron contributions between the Ag+ of argentite and Ag0 of elemental silver.
银通常与铅锌硫化物矿伴生,其在铅锌精矿中的计数系数差别很大,通常分别为0.85和0.20。因此,将银定向富集到铅精矿中可以获得更大的经济效益。为了实现这一目标,需要设计银友好型收集器。本文提出了一种基于配位化学原理的铅银同步富集试剂设计策略。主要发现是单硫代磷酸盐和二硫代磷酸盐——通过系统筛选硫代硫酸盐、硫代磺酸盐、单硫代磷酸盐和二硫代磷酸盐作为候选亲矿官能团——在选择性回收方铅矿和银方面表现出优越的性能。疏水烷基链设计表明,随着链的伸长,烷基链的溶剂化自由能增大,支链的疏水性强于直链。合理设计的试剂二异丁基单硫代磷酸(DIBMTP)和二异丁基二硫代磷酸(DIBDTP)具有较大的HOMO-LUMO能隙,有效地阻止了它们自反应形成二聚体,与黄药在类似条件下容易形成二聚体形成鲜明对比。值得注意的是,DIBMTP和DIBDTP与方铅矿和银矿物表现出明显的界面配位机制。具体来说,方铅矿的配位键是常规的轨道键,而银辉钼矿和银元素的配位键是轨道反键相互作用,尽管银辉钼矿的Ag+和银元素的Ag0的电子贡献不同。
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引用次数: 0
Optimization and mechanism study of phosphorus and rare earth elements separation from phosphate ore by two-step leaching process 两步浸出法分离磷矿中磷和稀土元素的优化及机理研究
IF 5 2区 工程技术 Q1 ENGINEERING, CHEMICAL Pub Date : 2026-01-28 DOI: 10.1016/j.mineng.2026.110116
Yue Ma, Junhu Wu, Yanru Jin, Yue Lan, Lin Yang
Phosphorus ore containing rare earth elements is a valuable strategic resource, but its industrialization remains challenging due to cost constraints. This study utilized phosphate ore containing 911.2 ppm rare earth elements and 30.3 % P2O5 as raw material. By employing response surface methodology to optimize the two-step leaching process using phosphoric acid and sulfuric acid, demonstrating high efficiency in extracting rare earth elements and phosphorus while leveraging existing phosphate chemical industries to reduce costs. With a liquid-to-solid ratio of 7, a leaching temperature of 45 °C, a sulfuric acid addition time of 2 h, and a sulfuric acid excess coefficient of 0.8, the leaching efficiency for rare earth and phosphorus elements was 93.33 % and 91.89 %, respectively. Through thermodynamic analysis and in situ characterization, we thoroughly investigated the leaching process to elucidate the leaching mechanism. This study proposes a novel technology for the simultaneous recovery of rare earths and phosphorus, which holds significant strategic importance for the sustainable development of the rare earth and phosphorus chemical industries.
含稀土元素的磷矿是一种宝贵的战略资源,但由于成本的限制,其产业化仍具有挑战性。本研究以稀土含量为911.2 ppm、P2O5含量为30.3%的磷矿石为原料。采用响应面法对磷酸、硫酸两步浸出工艺进行优化,在充分利用现有磷化工业降低成本的同时,高效提取稀土元素和磷。在液固比为7、浸出温度为45℃、硫酸添加时间为2 h、硫酸过量系数为0.8的条件下,稀土和磷元素的浸出效率分别为93.33%和91.89%。通过热力学分析和现场表征,对浸出过程进行了深入研究,阐明了浸出机理。本研究提出了一种同时回收稀土和磷的新技术,对稀土和磷化工的可持续发展具有重要的战略意义。
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引用次数: 0
Removal of fluid inclusions from vein quartz by stepwise chlorination roasting and mechanism study 阶梯式氯化焙烧去除脉石英中流体包裹体及其机理研究
IF 5 2区 工程技术 Q1 ENGINEERING, CHEMICAL Pub Date : 2026-01-28 DOI: 10.1016/j.mineng.2026.110087
Guangying Zhang , Junjie Zhao , Songjiang Guo , Ruizhe Wang , Kuixian Wei , Wenhui Ma
The conventional thermal treatment of common quartz often proves insufficient for the thorough removal of fluid inclusions, thereby hindering the production of high-purity quartz sand. In this study, a novel stepwise chlorination roasting process is proposed, utilizing the bursting temperature characteristics of fluid inclusions in quartz along with the benefits of chlorination roasting. Vein quartz was initially roasted at 600 ℃ for 2 h in a Cl2 atmosphere, followed by a second roasting at 900 ℃ for an additional 2 h. Experimental results indicate that, after stepwise chlorination roasting, the light transmittance of quartz increased from 56.72% to 93.38%, while water content decreased from 222.60 µg/g to 64.00 µg/g, corresponding to a removal rate of 71.25%, surpassing conventional methods in eliminating fluid inclusions. The final water content is lower than that of first-grade crystal, indicating compliance with standards for use in photovoltaic quartz crucibles. By analyzing the mechanisms of quartz crack propagation and lattice transformation, the mechanism by which stepwise chlorination roasting enhances the removal of fluid inclusion impurities has been elucidated. This study presents a new method of removing fluid inclusions from ordinary quartz, which will contribute to the healthy and sustainable development of the photovoltaic industry.
普通石英的常规热处理往往不足以彻底去除流体包裹体,从而阻碍了高纯度石英砂的生产。本文利用石英中流体包裹体的破裂温度特性,结合氯化焙烧的优点,提出了一种新的逐级氯化焙烧工艺。脉状石英在Cl2气氛中600℃焙烧2 h, 900℃再焙烧2 h。实验结果表明,逐级氯化焙烧后,石英的透光率由56.72%提高到93.38%,含水量由222.60µg/g降低到64.00µg/g,去除率为71.25%,在去除包裹体方面优于常规方法。最终含水量低于一级晶体,符合光伏石英坩埚使用标准。通过对石英裂纹扩展和晶格转变机理的分析,阐明了逐级氯化焙烧促进流体包裹体杂质去除的机理。本研究提出了一种去除普通石英中流体包裹体的新方法,将有助于光伏产业的健康可持续发展。
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引用次数: 0
Crushing operation from a mineralogical class perspective: insights from comminution parameters, crusher performance, and liner wear 从矿物学角度的破碎操作:从粉碎参数,破碎机性能和衬套磨损的见解
IF 5 2区 工程技术 Q1 ENGINEERING, CHEMICAL Pub Date : 2026-01-27 DOI: 10.1016/j.mineng.2026.110100
O. Altun , D. Altun , N.A. Toprak , C.V. Tipici , Z. Dağtarla , E. Savaş
This research investigates the link between the mineralogical composition of rock types and their response during jaw crushing. The study focuses on the effects of mineralogy on comminution parameters, crushing performance, and jaw liner wear. Six representative rock and ore types—gold, lead–zinc, polymetallic, basalt, limestone, and dolomite—were characterized through a comprehensive testing program, including the drop-weight test (DW, A × b parameter), Los Angeles abrasion (L.A.), Bond crushability work index (BCWi), Bond abrasion index (Ai), and point load test (PLT). Internal relationships between these comminution parameters were established, and regression models were developed to relate each parameter to the mineralogical compositions of the samples. Pilot-scale jaw crusher experiments were then conducted under varied feed size distributions and closed-side settings (CSS) to evaluate crushing responses and measure plate wear as functions of mineralogical composition. In addition, metal composition trials were carried out on the jaw plates to assess how different alloy contents influenced the wear mechanism and to identify the most durable configuration. The pilot test results were further analyzed through Kick’s law, linking the Kick constant (Ck) to the comminution parameters. Overall, the study demonstrates how mineralogical and metallic characteristics jointly govern size reduction and wear mechanisms, offering a practical framework for predicting crusher performance and supporting operational (OPEX) and capital (CAPEX) optimization in industrial comminution systems.
本研究探讨了岩石类型的矿物组成及其在颚式破碎过程中的响应之间的联系。研究重点是矿物学对粉碎参数、破碎性能和颚衬磨损的影响。通过落重试验(DW, a × b参数)、洛杉矶磨损(L.A.)、Bond可破碎功指数(BCWi)、Bond磨损指数(Ai)和点载荷试验(PLT)等综合试验方案,对金、铅锌、多金属、玄武岩、石灰岩和白云岩等6种具有代表性的岩石和矿石类型进行了表征。建立了这些粉碎参数之间的内在关系,并建立了回归模型,将每个参数与样品的矿物组成联系起来。然后在不同进料粒度分布和封闭侧设置(CSS)下进行中试规模颚式破碎机实验,以评估破碎响应并测量矿物组成对板磨损的影响。此外,对颚板进行了金属成分试验,以评估不同合金含量对磨损机制的影响,并确定最耐用的结构。通过Kick’s定律,将Kick常数(Ck)与粉碎参数联系起来,进一步分析了中试结果。总体而言,该研究展示了矿物学和金属特征如何共同影响尺寸减小和磨损机制,为预测破碎机性能和支持工业粉碎系统的操作(OPEX)和资本(CAPEX)优化提供了一个实用框架。
{"title":"Crushing operation from a mineralogical class perspective: insights from comminution parameters, crusher performance, and liner wear","authors":"O. Altun ,&nbsp;D. Altun ,&nbsp;N.A. Toprak ,&nbsp;C.V. Tipici ,&nbsp;Z. Dağtarla ,&nbsp;E. Savaş","doi":"10.1016/j.mineng.2026.110100","DOIUrl":"10.1016/j.mineng.2026.110100","url":null,"abstract":"<div><div>This research investigates the link between the mineralogical composition of rock types and their response during jaw crushing. The study focuses on the effects of mineralogy on comminution parameters, crushing performance, and jaw liner wear. Six representative rock and ore types—gold, lead–zinc, polymetallic, basalt, limestone, and dolomite—were characterized through a comprehensive testing program, including the drop-weight test (DW, A × b parameter), Los Angeles abrasion (L.A.), Bond crushability work index (B<sub>CWi</sub>), Bond abrasion index (A<sub>i</sub>), and point load test (PLT). Internal relationships between these comminution parameters were established, and regression models were developed to relate each parameter to the mineralogical compositions of the samples. Pilot-scale jaw crusher experiments were then conducted under varied feed size distributions and closed-side settings (CSS) to evaluate crushing responses and measure plate wear as functions of mineralogical composition. In addition, metal composition trials were carried out on the jaw plates to assess how different alloy contents influenced the wear mechanism and to identify the most durable configuration. The pilot test results were further analyzed through Kick’s law, linking the Kick constant (C<sub>k</sub>) to the comminution parameters. Overall, the study demonstrates how mineralogical and metallic characteristics jointly govern size reduction and wear mechanisms, offering a practical framework for predicting crusher performance and supporting operational (OPEX) and capital (CAPEX) optimization in industrial comminution systems.</div></div>","PeriodicalId":18594,"journal":{"name":"Minerals Engineering","volume":"239 ","pages":"Article 110100"},"PeriodicalIF":5.0,"publicationDate":"2026-01-27","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"146048068","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Effect of CMC and MBS on the separation of chalcopyrite and galena in seawater CMC和MBS对海水中黄铜矿和方铅矿分离的影响
IF 5 2区 工程技术 Q1 ENGINEERING, CHEMICAL Pub Date : 2026-01-27 DOI: 10.1016/j.mineng.2026.110112
Wanqing Li , Yubiao Li , Jialong Zhao , Zhonghong Wang , Wen Chen
The separation of chalcopyrite from galena attracts much attention during the flotation process due to their similar floatability, especially in seawater. This study systematically investigated the effects of carboxymethyl cellulose (CMC) and sodium metabisulfite (MBS) on the Cu-Pb flotation separation in seawater. Flotation results indicated that the galvanic interaction between chalcopyrite and galena decreased the recoveries of chalcopyrite and galena by 2 ∼ 6 % and 6 ∼ 12 %, respectively. Further addition of combined depressant including CMC and MBS resulted in a non-floatable galena but affected chalcopyrite flotation lightly, showing the highest selectivity index of 19.11. Metal ion releasing evolution and X-ray Photoelectron Spectroscopy (XPS) results demonstrated that galvanic interaction enhanced the oxidation of galena surface where the adsorption of CMC and MBS was strengthened, forming hydrophilic species and a tight water film, thereby inhibiting the flotation of galena. Differently, CMC and MBS influenced chalcopyrite surface slightly. Further electrochemical investigation confirmed that the electrochemical reactivity on galena surface was reduced significantly due to the introduced depressants, preventing the reaction between the active sites on galena surface and IPTEC molecules. In contrast, the depressant-treated chalcopyrite surface remained at a relatively high electrochemical reactivity, which was beneficial to the adsorption of IPTEC on chalcopyrite surface to form an uneven hydrophobic film. This study therefore provides a promising orientation by adding CMC and MBS to achieve the efficient and environmental flotation separation of chalcopyrite and galena in seawater system.
黄铜矿与方铅矿具有相似的可浮性,特别是在海水中的可浮性,因此在浮选过程中黄铜矿与方铅矿的分离备受关注。系统研究了羧甲基纤维素(CMC)和焦亚硫酸钠(MBS)对海水中铜铅浮选分离的影响。浮选结果表明,黄铜矿与方铅矿的电相互作用使黄铜矿和方铅矿的回收率分别下降2 ~ 6%和6 ~ 12%。进一步添加CMC和MBS复合抑制剂,方铅矿不能浮选,但对黄铜矿浮选影响较小,选择性指数最高,为19.11。金属离子释放演化和x射线光电子能谱(XPS)结果表明,电相互作用增强了方铅矿表面的氧化,CMC和MBS的吸附增强,形成亲水性物质和致密水膜,从而抑制了方铅矿的浮选。CMC和MBS对黄铜矿表面影响较小。进一步的电化学研究证实,由于引入抑制剂,方铅矿表面的电化学反应活性明显降低,阻止了方铅矿表面活性位点与IPTEC分子之间的反应。而抑制剂处理后的黄铜矿表面保持较高的电化学反应活性,有利于IPTEC在黄铜矿表面吸附形成不均匀的疏水膜。因此,本研究为在海水体系中加入CMC和MBS实现黄铜矿和方铅矿的高效环保浮选分离提供了一个有前景的方向。
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引用次数: 0
Flotation of copper mineral fines and aggregates using novel bio-inspired Vitamin E xanthate collectors 利用新型仿生维生素E黄药捕收剂浮选铜矿细粒和聚集体
IF 5 2区 工程技术 Q1 ENGINEERING, CHEMICAL Pub Date : 2026-01-26 DOI: 10.1016/j.mineng.2026.110103
Regina B.D. de Medeiros , Wei Sung Ng , Tina Hsia , San H. Thang , George V. Franks
This paper investigates the use of novel bio-based collectors D-α-tocopherol polyethylene glycol 400 succinate xanthate (TPGS-X) and α-tocopherol ethyl xanthate (VitE-X) in the flotation of chalcopyrite fine particles and aggregates, as an alternative replacement for conventional xanthate collectors. Potassium amyl xanthate (PAX) was used as a conventional collector for comparison. Commercial anionic polyacrylamide (APAM) flocculants were applied to selectively aggregate the fines with the aim of improving recovery via the formation of larger aggregates. The performance of all collectors was evaluated through the flotation recovery and grade of both the fines and aggregated particles. Contact angle tests were also performed to analyse the effect of the reagents on the hydrophobicity of the chalcopyrite surface. The experimental results showed that TPGS-X provided the best chalcopyrite recovery and grade amongst all collectors, followed by VitE-X, although quartz was also recovered via entrainment. PAX addition improved the grade of the concentrates but did not significantly affect the recovery of the valuable particles. Increasing TPGS-X dosage enhanced chalcopyrite grade from ∼ 43 % to 54 % and recovery from ∼ 48 % up to 82 %. The addition of APAM for fines aggregation was also found to reduce chalcopyrite flotation recovery and grade due to entrapment effects. Contact angle experiments demonstrated that all collectors increased the hydrophobicity of the chalcopyrite surface, but treatment with APAM reduced the effectiveness of the collectors. This potentially suggests that the surface hydrophobicity has a more dominant effect on the flotation efficiency than the aggregate size for the chalcopyrite-quartz system. Finally, both novel TPGS-X and VitE-X were found to be able to improve the flotation of fine particles, but the flotation of aggregates remains challenging for the investigated system.
本文研究了新型生物基捕收剂D-α-生育酚聚乙二醇400琥珀酸黄药(TPGS-X)和α-生育酚乙基黄药(VitE-X)在黄铜矿细粒和聚集体浮选中的应用,作为传统黄药捕收剂的替代品。采用戊基黄药钾(PAX)作为常规捕收剂进行比较。应用商用阴离子聚丙烯酰胺(APAM)絮凝剂选择性地聚集细粒,目的是通过形成更大的聚集体来提高回收率。通过细粒和团聚颗粒的浮选回收率和品位来评价各捕收剂的性能。通过接触角试验分析了试剂对黄铜矿表面疏水性的影响。实验结果表明,TPGS-X捕收剂的黄铜矿回收率和品位最高,其次是VitE-X,石英也通过夹带回收。PAX的加入提高了精矿的品位,但对有价颗粒的回收率影响不显著。增加TPGS-X用量可使黄铜矿品位从~ 43%提高到54%,回收率从~ 48%提高到82%。添加APAM进行细粒团聚也会因夹带效应而降低黄铜矿浮选回收率和品位。接触角实验表明,所有捕收剂均能提高黄铜矿表面的疏水性,但APAM处理会降低捕收剂的疏水性。这可能表明,对于黄铜矿-石英体系,表面疏水性对浮选效率的影响比团粒尺寸更大。最后,发现新型TPGS-X和VitE-X都能改善细颗粒的浮选,但对所研究的体系来说,骨料的浮选仍然是一个挑战。
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引用次数: 0
Extraction of tungsten and molybdenum from low-grade tungsten-molybdenum ore: Thermodynamic calculations and kinetic analyses 从低品位钨钼矿石中提取钨钼:热力学计算和动力学分析
IF 5 2区 工程技术 Q1 ENGINEERING, CHEMICAL Pub Date : 2026-01-26 DOI: 10.1016/j.mineng.2026.110058
Jian Kang , Linlin Tong , Qin Zhang , Zhenan Jin , Han Zhao , Bin Xiong , Hongying Yang
Low-grade tungsten-molybdenum ore (LGTMO) is characterized by complex mineral composition, where valuable minerals namely tungsten (W) and molybdenum (Mo) are finely disseminated and closely associated with gangue minerals. Additionally, Mo in the ore has a relatively high oxidation degree, and W and Mo exhibit isomorphic substitution, which collectively leads to poor separation efficiency of W and Mo by flotation. Therefore, hydrometallurgical processes are considered a promising alternative for the extraction of W and Mo from LGTMO. In this study, thermodynamic calculations were performed to plot and analyze the lgc-pH diagrams of CaMoO4-CaWO4 in the Ca-W-Mo-P-H2O system. The results indicated that an increase in the total phosphorus concentration and pH is favorable for the decomposition of CaMoO4-CaWO4. Furthermore, leaching kinetic analysis of LGTMO was carried out, and the kinetic parameters were determined. For Mo leaching, the activation energies were calculated as 30.94 kJ/mol (5–65 min) and 22.97 kJ/mol (65–215 min), respectively, and the entire leaching process (5–215 min) followed a mixed-controlled model. For WO3 leaching, the activation energies were 45.4 kJ/mol (5–65 min) and 38.45 kJ/mol (65–215 min); specifically, the leaching process was controlled by interfacial chemical reaction in the early stage (5–65 min) and shifted to a mixed-controlled model in the later stage (65–215 min). Collectively, the findings from leaching thermodynamics and kinetics provide a theoretical basis for the extraction of Mo and WO3 from LGTMO using a combined reagent system consisting of sodium hypochlorite, trisodium phosphate, and sodium hydroxide.
低品位钨钼矿石矿物组成复杂,钨矿物(W)、钼矿物(Mo)嵌布细密,与脉石矿物伴生关系密切。此外,矿石中Mo氧化程度较高,W和Mo呈同构取代,共同导致W和Mo浮选分离效率较差。因此,湿法冶金被认为是一种很有前途的从LGTMO中提取W和Mo的方法。本研究通过热力学计算绘制和分析了CaMoO4-CaWO4在Ca-W-Mo-P-H2O体系中的lgc-pH图。结果表明,总磷浓度和pH的增加有利于CaMoO4-CaWO4的分解。对LGTMO进行了浸出动力学分析,确定了浸出动力学参数。Mo浸出活化能分别为30.94 kJ/mol (5 ~ 65 min)和22.97 kJ/mol (65 ~ 215 min),整个浸出过程(5 ~ 215 min)为混合控制模式。WO3浸出活化能分别为45.4 kJ/mol (5 ~ 65 min)和38.45 kJ/mol (65 ~ 215 min);其中,浸出过程前期(5 ~ 65 min)受界面化学反应控制,后期(65 ~ 215 min)转为混合控制模式。总的来说,浸出热力学和动力学的研究结果为使用由次氯酸钠、磷酸三钠和氢氧化钠组成的组合试剂体系从LGTMO中提取Mo和WO3提供了理论基础。
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引用次数: 0
Acid-Free Cu(I) activator for Selective pyrrhotite Flotation: Interfacial activation pathway and mechanistic insights 无酸铜(I)活化剂选择性磁黄铁矿浮选:界面活化途径和机理的见解
IF 5 2区 工程技术 Q1 ENGINEERING, CHEMICAL Pub Date : 2026-01-25 DOI: 10.1016/j.mineng.2026.110113
Yiqi Cui , Chuyu Yang , Ke Zhou , Jing Wang , Xiao Wang , Zhentao Yuan
Tin ores in southwestern China are complex polymetallic deposits containing copper, tin, and iron, with abundant pyrrhotite that is difficult to separate from cassiterite, resulting in low desulfurization efficiency. To address the high operational cost, excessive reagent consumption, and environmental risks of conventional CuSO4 activators, an acid-free Cu(I)-based desulfurization activator named SY-1 was developed. SY-1 increased pyrrhotite recovery to approximately 90 % at 0.4 × 10–4 mol·L−1 and remained effective across a wide pH range of 2–12. Compared with CuSO4, SY-1 induced a stronger negative shift in zeta potential, enabling higher BX anion adsorption and superior activation efficiency. Furthermore, surface characterization confirmed that activation increased the Cu(I) content and S2-/S22- ratio of pyrrhotite, thereby exposing additional active sites. In addition, quantum chemical calculations and AIMD simulations showed that Cu(I) adsorbs strongly on pyrrhotite and creates additional BX anion adsorption sites, thereby avoiding the multi-step electron-transfer pathway of Cu (II) and enabling efficient, low-dosage flotation. Taken together, this study presents a green and highly efficient desulfurization activator, offering a sustainable strategy for processing complex polymetallic tin ores.
西南锡矿是含铜、锡、铁的复杂多金属矿床,含有丰富的磁黄铁矿,难以从锡石中分离出来,脱硫效率低。为解决常规CuSO4活化剂运行成本高、试剂消耗量大、环境风险大等问题,开发了一种无酸Cu(I)基脱硫活化剂SY-1。SY-1在0.4 × 10-4 mol·L−1时将磁黄铁矿的回收率提高到约90%,并在2-12的宽pH范围内保持有效。与CuSO4相比,SY-1诱导zeta电位发生更强的负位移,使BX阴离子吸附量更高,活化效率更高。此外,表面表征证实,活化增加了磁黄铁矿的Cu(I)含量和S2-/S22-比,从而暴露了额外的活性位点。此外,量子化学计算和AIMD模拟表明,Cu(I)在磁黄铁矿上具有强吸附作用,并产生额外的BX阴离子吸附位点,从而避免了Cu(II)的多步电子转移途径,实现了高效、低剂量的浮选。综上所述,本研究提出了一种绿色高效的脱硫活化剂,为复杂多金属锡矿石的处理提供了一种可持续的策略。
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引用次数: 0
Inhibition effect on swelling and permeability enhancement of potassium benzoate in ion adsorption rare earth ore elution 苯甲酸钾离子吸附稀土矿洗脱中溶胀增透的抑制作用
IF 5 2区 工程技术 Q1 ENGINEERING, CHEMICAL Pub Date : 2026-01-24 DOI: 10.1016/j.mineng.2026.110106
Ziqi Jin , Yuanlai Xu , Ziqi Wang , Shimin Hu , Junhao Pan , Pei Zhao , Ru'an Chi
Contrast to the general rare earth ores from Jiangxi province, rare earth ores from Hunan province exhibit unique clay compositions, such as higher halloysite and kaolinite content, leading to the stronger swelling and different leaching behavior compared to Jiangxi ores. To promote the green and efficient exploitation of ion-adsorption rare earth ores, potassium benzoate (C6H5COOK) was chosen as a novel swelling inhibitor adding to MgSO4 leaching solution to investigate its dual role in suppressing clay swelling and enhancing permeability in this study.
Swelling tests, mud ball disintegration, sedimentation, and column leaching experiments were conducted to evaluate its effects on the structural stability and permeability of kaolinite, halloysite and rare earth ores, respectively. Experimental results showed that potassium benzoate significantly inhibited clay swelling during 72 h tested time and improved solution percolation between particles. The swelling rate decreased from 6.401% to 2.251%, corresponding to an inhibition rate of 64.83%, and a rare earth leaching recovery of 97.60% were achieved, demonstrating well performance in both structural stabilization and extraction efficiency.
From fourier transform infrared spectroscopy (FTIR) and thermogravimetric (TG) mechanism analysis, potassium ions from potassium benzoate replaced interlayer cations via ion exchange, weakening the hydration film and suppressing interlayer expansion. Meanwhile, benzoate anions adsorbed onto mineral surfaces, forming a hydrophobic layer that stabilized the structure and promoted infiltration.
与江西一般稀土矿石相比,湖南稀土矿石具有独特的粘土组成,高岭石和高岭石含量较高,导致其溶胀更强,浸出行为与江西矿石不同。为了促进离子吸附型稀土矿的绿色高效开采,本研究选择苯甲酸钾(C6H5COOK)作为新型溶胀抑制剂添加到MgSO4浸出液中,研究其抑制粘土溶胀和增强渗透性的双重作用。
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Minerals Engineering
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