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Detecting Wafer Level Cu Pillar Defects Using Advanced 3D X-ray Microscopy (XRM) with Submicron Resolution 利用先进的亚微米分辨率三维x射线显微镜(XRM)检测晶圆级铜柱缺陷
Pub Date : 2023-11-12 DOI: 10.31399/asm.cp.istfa2023p0432
Susan Li, John Frame, Edita Madriaga-Berry, Jose Hulog, Ming Zhang, Masako Terada, Allen Gu, David Taraci
Abstract In this work we present a new defect localization capability on Wafer Level Chip Scale Packages (WLCSP) with small-scale Cu pillars using advanced 3D X-ray microscopy (XRM). In comparison to conventional microcomputed tomography (Micro-CT or microCT) flat-panel technology, the synchrotron-based optically enhanced 3D X-ray microscopy can detect very small defects with submicron resolutions. Two case studies on actual failures (one from the assembly process and one from reliability testing) will be discussed to demonstrate this powerful defect localization technique. Using the tool has helped speed up the failure analysis (FA) process by locating the defects non-destructively in a matter of hours instead of days or weeks as needed with destructive physical failure analysis.
在这项工作中,我们利用先进的3D x射线显微镜(XRM)提出了一种新的晶圆级芯片规模封装(WLCSP)的缺陷定位能力。与传统的微计算机断层扫描(Micro-CT或microCT)平板技术相比,基于同步加速器的光学增强3D x射线显微镜可以以亚微米分辨率检测非常小的缺陷。将讨论两个实际故障的案例研究(一个来自装配过程,另一个来自可靠性测试),以演示这种强大的缺陷定位技术。使用该工具可以在几小时内非破坏性地定位缺陷,从而加快故障分析(FA)过程,而不是像破坏性物理故障分析那样需要几天或几周的时间。
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引用次数: 0
Near-Field Synthetic Aperture Focusing Technique to Enhance the Inspection Capability of Multi-Layer HBM Stacks in Scanning Acoustic Microscopy 近场合成孔径聚焦技术提高多层HBM扫描声显微镜检测能力
Pub Date : 2023-11-12 DOI: 10.31399/asm.cp.istfa2023p0448
Mario Wolf, Bugra Birki, Peter Hoffrogge, Peter Czurratis, Chaitanya Bakre, Mario Pacheco, Deepak Goyal
Abstract This paper investigates the enhanced inspection of High Bandwidth Memory (HBM) stacks using Scanning Acoustic Microscopy (SAM). As the multi-layer structure is quite complex, sophisticated signal processing methods are employed. To improve detection capabilities and inspection time, the Synthetic Aperture Focusing Technique (SAFT) is utilized. In contrast to previous trials applying SAFT on SAM data, this contribution introduces Near Field SAFT. Reconstruction is also performed for layers between the transducer and its focus, in the near field of the transducer. This approach allows for measurements with common working distances, providing higher frequencies and improved resolution. Systematic evaluations are conducted on various measurement setups and transducers with different center frequencies and focal lengths in order to determine the most optimal measurement setup.
摘要研究了利用扫描声学显微镜(SAM)增强检测高带宽存储器(HBM)堆栈的方法。由于多层结构非常复杂,因此采用了复杂的信号处理方法。为了提高检测能力和缩短检测时间,采用了合成孔径聚焦技术(SAFT)。与之前在地对空导弹数据上应用SAFT的试验相比,这次的贡献引入了近场SAFT。在换能器的近场中,还对换能器与其焦点之间的层进行了重建。这种方法允许在普通工作距离下进行测量,提供更高的频率和更高的分辨率。为了确定最优的测量设置,对不同中心频率和焦距的各种测量设置和传感器进行了系统的评估。
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引用次数: 0
Nanoprobing for Logical Cell Operational Tests 用于逻辑单元操作测试的纳米探测
Pub Date : 2023-11-12 DOI: 10.31399/asm.cp.istfa2023p0420
Branden Long, Yang Su, Yunfei Wang, Christopher Morgan, Md Faisal Kabir, Ramya Padmanaban, Weston Hearne, Tad Daniel
Abstract We have identified a method for nanoprobing CMOS circuits at MHz frequencies using the same hardware already used for single transistor pulsing applications. In this paper we show example responses and failure isolation examples for both sequential and combinational logic cells and discuss the test setup and sample prep that were used to successfully collect the responses.
我们已经确定了一种在MHz频率下使用与单晶体管脉冲应用相同的硬件进行纳米探测CMOS电路的方法。在本文中,我们展示了顺序和组合逻辑单元的示例响应和故障隔离示例,并讨论了用于成功收集响应的测试设置和样品准备。
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引用次数: 0
Expanding Failure Analysis Using Fluorescence Combined with IR and Raman 红外光谱与拉曼光谱相结合的荧光扩展失效分析
Pub Date : 2023-11-12 DOI: 10.31399/asm.cp.istfa2023p0393
Jay Anderson, Michael K. F. Lo, Eoghan P. Dillon, Mustafa Kansiz
Abstract Failure analysis of small contamination at the surface and sub-surface interface represents a major set of common microelectronics and semiconductor issues. The application of O-PTIR spectroscopy analyses provides flexibility to sample preparation and improves sensitivity to very small levels of contamination even below <1 micron in layers or particles on or just below the surface. The detection of this contamination can be limited if only bright field imaging is used to contrast the region of interest (ROI) and the surrounding structure. Adding fluorescence microscopy is an additional imaging technique that adds another layer of chemical specificity and provides locations of unseen ROI’s for additional IR and Raman spectral analysis.
表面和亚表面界面小污染的失效分析是微电子和半导体领域的一个重要问题。O-PTIR光谱分析的应用为样品制备提供了灵活性,并提高了对非常小的污染水平的灵敏度,即使在表面或表面以下的层或颗粒低于1微米。如果仅使用亮场成像来对比感兴趣区域(ROI)和周围结构,则这种污染的检测可能会受到限制。添加荧光显微镜是一种额外的成像技术,它增加了另一层化学特异性,并为额外的红外和拉曼光谱分析提供了看不见的ROI的位置。
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引用次数: 0
Failure Localization Technique for Metal and Transistor Defects Through Avalon CAD Navigation and Focused Ion Beam Circuit Edit 基于Avalon CAD导航和聚焦离子束电路编辑的金属和晶体管缺陷故障定位技术
Pub Date : 2023-11-12 DOI: 10.31399/asm.cp.istfa2023p0085
Joana Mae De Jesus, Mark Anthony Acedillo
Abstract Failure localization is one of the vital processes in the field of failure analysis. However, as newer fabrication processes emerge and demand for smaller transistors keeps on increasing, the complexity of failure analysis fault isolation involving micro-probing also increases along with the challenges on fault isolation equipment such as limited magnification and susceptibility to vibrations. In this paper, the capability of Focused Ion Beam (FIB) to perform circuit edit was utilized along with Avalon CAD navigation to pinpoint the location of the defects without the need of micro-probing while doing fault isolation. Results showed that through this technique, physical defect locations were successfully identified in three different case studies.
失效定位是失效分析领域的重要环节之一。然而,随着新的制造工艺的出现和对更小晶体管的需求不断增加,涉及微探测的故障分析故障隔离的复杂性也随着故障隔离设备(如有限的放大和对振动的敏感性)的挑战而增加。本文利用聚焦离子束(FIB)进行电路编辑的能力,结合Avalon CAD导航,在进行故障隔离时不需要微探针就能精确定位缺陷的位置。结果表明,通过这种技术,在三个不同的案例研究中成功地确定了物理缺陷的位置。
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引用次数: 0
Logical to Physical SRAM Bitmap Verification with Fault Localization 逻辑到物理SRAM位图验证与故障定位
Pub Date : 2023-11-12 DOI: 10.31399/asm.cp.istfa2023p0160
Alexander Maggiacomo, Rabindra Pahari, Torsten Schaefer, Gregory Billus, Suresh Shekar, Satish Kodali, Felix Beaudoin, Aaron Sinnott
Abstract Physical Failure Analysis (PFA) is essential for SRAM yield learning, especially in new technologies or FAB transfers. For this to be successful, physical coordinates for tested bitcell failures must be accurately calculated and verified. The timeline for this process can vary dramatically based on the extent and complexity of any issues. This paper details the successful use of fault localization on isolated, voltage sensitive failures to achieve confidence in verification of physical location prior to PFA.
物理失效分析(PFA)对于SRAM良率学习至关重要,特别是在新技术或FAB转移中。为了取得成功,必须精确计算和验证被测位元故障的物理坐标。根据任何问题的程度和复杂程度,这个过程的时间表可能会有很大的不同。本文详细介绍了在隔离的电压敏感故障上成功使用故障定位来实现PFA之前物理位置验证的信心。
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引用次数: 0
Effective Fault Localization Approach for High Speed Transceiver Failure: From Non-destructive to Destructive 高速收发器故障的有效故障定位方法:从无损到破坏性
Pub Date : 2023-11-12 DOI: 10.31399/asm.cp.istfa2023p0190
Kuan Lai Khei, Liew Chiun Ning, Goh Lay Lay, Wu Jia Jun, Sailesh Suthar
Abstract It has been a challenge to perform failure analysis for miniaturization of process node technology in high-speed transceiver. Failure analysis plays an important role in root cause analysis to enable R&D, product quality & reliabily improvement. This paper demonstrated an effective FA approach on a real case with ADPLL functional failure within a high-Speed transceiver in complex sub-nano FPGA. This successful case is achieved by incorporating Analog Probe (APROBE), Infrared Emission Microscopy (IREM), extensive layout study, delayering, Nanoprobing and Scanning Electron Microscopy (SEM) for defect localization.
摘要高速收发器工艺节点技术的小型化对失效分析提出了挑战。失效分析在根本原因分析中起着重要的作用,使研发、产品质量和产品质量得以提高。reliabily改进。针对复杂亚纳米FPGA中高速收发器ADPLL功能失效的实际情况,给出了一种有效的FA方法。这个成功的案例是通过结合模拟探针(APROBE)、红外发射显微镜(IREM)、广泛的布局研究、分层、纳米探测和扫描电子显微镜(SEM)进行缺陷定位实现的。
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引用次数: 0
2D and 3D Metrology and Failure Analysis for High Bandwidth Memory Package by Xe and Ar Plasma-FIB 等离子体fib对高带宽存储封装的二维和三维测量及失效分析
Pub Date : 2023-11-12 DOI: 10.31399/asm.cp.istfa2023p0370
Melissa Mullen, Mark McClendon, Adam Stokes, Xiaoting Gu, Pete Carleson
Abstract Continued advancements in the architecture of 3D packaging have increased the challenges in fault isolation and failure analysis (FA), often requiring complex correlative workflows and multiple inference-based methods before targeted root cause analysis (RCA) can be performed. Furthermore, 3D package components such as through-silicon-vias (TSVs) and micro-bumps require sub-surface structural characterization and metrology to aid in process monitoring and development throughout fabrication and integration. Package road-mapping has also called for increased die stacking with decreased pitch, TSV size, and die thickness, and thus requires increased accuracy and precision of various stateof- the-art analytical techniques in the near future. Physical failure analysis (PFA), process monitoring, and process development will therefore depend on reliable, high-resolution data directly measured at the region of interest (ROI) to meet the complexity and scaling challenges. This paper explores the successful application of plasma-FIB (PFIB)/SEM techniques in 2D and 3D regimes and introduces diagonal serial sectioning at package scales as a novel approach for PFA and metrology. Both 2D and 3D analysis will be demonstrated in a high bandwidth memory (HBM) package case-study which can be applied more broadly in 3D packaging.
3D封装架构的不断进步增加了故障隔离和故障分析(FA)方面的挑战,在执行目标根本原因分析(RCA)之前,通常需要复杂的相关工作流程和多种基于推理的方法。此外,3D封装组件(如硅通孔(tsv)和微凸点)需要地下结构表征和计量,以帮助在整个制造和集成过程中进行过程监控和开发。封装路径映射也要求增加与减小间距,TSV尺寸和模具厚度的模具堆叠,因此需要在不久的将来提高各种最先进的分析技术的准确性和精度。因此,物理故障分析(PFA)、过程监控和过程开发将依赖于在感兴趣区域(ROI)直接测量的可靠、高分辨率数据,以满足复杂性和可扩展性的挑战。本文探讨了等离子体fib (PFIB)/SEM技术在二维和三维领域的成功应用,并介绍了在封装尺度上对角连续切片作为PFA和计量的新方法。2D和3D分析将在高带宽存储器(HBM)封装案例研究中进行演示,该案例研究可以更广泛地应用于3D封装。
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引用次数: 0
Advances in High-Resolution Non-Destructive Defect Localization Based on Machine Learning Enhanced Signal Processing 基于机器学习增强信号处理的高分辨率无损缺陷定位研究进展
Pub Date : 2023-11-12 DOI: 10.31399/asm.cp.istfa2023p0007
Sebastian Brand, Michael Kögel, Christian Grosse, Frank Altmann, Christian Hollerith, Pascal Gounet
Abstract Non-destructive inspection and analysis techniques are crucial for quality assessment and defect analysis in various industries. They enable for screening and monitoring of parts and products without alteration or impact, facilitating the exploration of material interactions and defect formation. With increasing complexity in microelectronic technologies, high reliability, robustness and thus, successful failure analysis is essential. Machine learning (ML) approaches have been developed and evaluated for the analysis of acoustic echo signals and time-resolved thermal responses for assessing their ability for defect detection. In the present paper different ML architectures were evaluated, including 1D and 2D convolutional neural networks (CNNs) after transforming time-domain data into the spectra-land wavelet domains. Results showed that 2D CNN with wavelet domain representation performed best, however at the expense of additional computational effort. Furthermore, ML-based analysis was explored for lock-in thermography to detect and locate defects in the axial dimension based on thermal emissions. While promising, further research is needed to fully realize its potential.
摘要无损检测和分析技术是各行业质量评估和缺陷分析的重要手段。它们能够在没有改变或影响的情况下筛选和监测零件和产品,促进对材料相互作用和缺陷形成的探索。随着微电子技术的日益复杂,可靠性、鲁棒性等要求越来越高,成功的故障分析至关重要。机器学习(ML)方法已被开发和评估,用于分析声学回波信号和时间分辨热响应,以评估其缺陷检测能力。本文评估了不同的机器学习架构,包括将时域数据转换为频谱地小波域后的1D和2D卷积神经网络(cnn)。结果表明,采用小波域表示的二维CNN表现最好,但需要额外的计算量。此外,还探索了基于ml的锁定热成像分析,以基于热辐射检测和定位轴向尺寸的缺陷。虽然前景光明,但要充分发挥其潜力,还需要进一步的研究。
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引用次数: 0
Proposal of Tilt-Axis Adjustment in V-NAND Plan-View without Si Substrate Using Automated Metrology of Transmission Electron Microscope 利用透射电镜自动测量技术实现无Si衬底V-NAND平面视图的倾斜轴调整
Pub Date : 2023-11-12 DOI: 10.31399/asm.cp.istfa2023p0279
Dong-yeob Kim, Su-yeon Kim, Woo-jun Kwon, Min-kook Kim, Christopher H. Kang
Abstract In this paper, we propose a method to get more accurate metrology data using the tilt-axis on a transmission electron microscope (TEM) to compensate for microscopic tilt-axis changes that occur during focused ion beam (FIB) sample preparation processing. This method was developed using V-NAND plan-view samples which require channel hole measurements for each layer to support process monitoring. To test this method, we obtained the same image by progressively tilting the alpha and beta axes one degree in the positive and negative direction using a V-NAND planar sample. The strongest contrast edge was found by contrast profile analysis of each edge of the V-NAND channel using automated software. Through this method, we were able to optimize the sample position and automate the process to capture high quality images to accurately measure V-NAND channel holes. The details are discussed in this paper.
本文提出了一种利用透射电子显微镜(TEM)上的倾斜轴来补偿聚焦离子束(FIB)样品制备过程中发生的微观倾斜轴变化的方法,以获得更准确的计量数据。该方法是使用V-NAND平面视图样本开发的,需要对每层进行通道孔测量以支持过程监控。为了测试这种方法,我们使用V-NAND平面样品在正负方向上逐步倾斜α轴和β轴一度,从而获得相同的图像。利用自动化软件对V-NAND通道的每个边缘进行对比分析,发现最强的对比边缘。通过这种方法,我们能够优化样品位置并自动捕获高质量的图像,以准确测量V-NAND通道孔。本文对其进行了详细的讨论。
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