This study investigates the incorporation of copper nanoparticles (Cu NPs) into polypropylene (PP) matrices to enhance mechanical, thermal, and antimicrobial properties, addressing the growing challenge of antimicrobial resistance (AMR). Cu NP–PP composites were fabricated using twin-screw extrusion and injection molding, with nanoparticle concentrations of 0 %, 1 %, 2 %, 5 %, and 10 %. Mechanical testing revealed that lower Cu NP loadings (1 %–5 %) improved yield strength (by 2 %–5 %) and elastic modulus (by 1.2 %–1.9 %), while higher concentrations (≥5 %) led to performance reductions due to stress concentration effects. Thermal analysis demonstrated increased stability, with TGA onset and peak degradation temperatures rising from 445 °C and 469 °C (pure PP) to 455- °C - 462 °C and 475 °C -481 °C, respectively, in Cu NP–reinforced composites. DSC results showed higher crystallinity retention in Cu NP–PP composites (40.8 %–50.2 %) compared to pure PP (41.7 %). Furthermore, Cu NPs imparted significant antimicrobial efficacy, particularly against Gram-negative bacteria such as Pseudomonas aeruginosa. In addition, a minor improvement in UV stability was observed, suggesting secondary protection of the polymer matrix against photodegradation. These findings highlight the multifunctional potential of Cu NP–PP composites for healthcare and outdoor applications, offering a promising approach to mitigating AMR-related risks while enhancing durability.
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