Polymer Testing最新文献

Rigid polypropylene is mechanically recycled but flexible polypropylene is mostly used in energetic valorization because of the poor properties of the recycled polymer. A recycled polypropylene-based composite with outstanding properties for flexible food packaging was developed. For the first time, the influence of maleated polypropylene copolymer addition and the fumed silica/copolymer ratio on the packaging properties of recycled flexible polypropylene under the effects of silica hydrophilicity was investigated. The structural, morphological, thermal, mechanical, melt flow, overall migration, water vapor barrier and sealing properties of the developed nanocomposites were analyzed. Prominently, the addition of 1:1 maleated polypropylene and hydrophobic nanosilica improved the global performance of all tested methods. The recycled polypropylene had an overall migration to olive oil of 17 mg dm⁻², exceeding the limit allowed for food packaging, but the developed added-value composite reduced it to the tolerance limit according EU legislation. The seal strength was drastically increased by 50 % with adhesive peeling, high thermal stability, and well-dispersed particles without affecting the ductility.

Epoxy/glass fibre composites possess excellent mechanical and electrical properties and are widely utilised in electrical and electronic power equipment. However, the composites exhibit relatively poor thermal conductivity, causing the temperature of the composites to increase during the operation of power equipment, resulting in a significant reduction in the electrical breakdown strength. Although the effects of thermal aging on polymeric materials have been widely studied, its influence on electrical strength mechanisms has not been investigated at the molecular level. In this study, epoxy/glass fibre composite specimens were subjected to accelerated thermal aging treatment for 360 h at 180 °C. Functional groups, molecular chain dynamics, and electrical breakdown are characterised using infrared spectroscopy, dielectric spectroscopy, and breakdown measurement. Subsequently, electrical breakdown mechanism and life prediction of the thermally aged composites are discussed. During thermal aging, the epoxy resin molecular chains undergo continuous oxidation and chain scission, which generate numerous polar functional groups and short chains and an increase in the free volume. This triggers an enhancement in the chain segmental dynamics, thereby significantly reducing the activation energy of the epoxy resin. After 360 h, activation energy decreased from 0.78 eV to 0.67 eV. The DC breakdown voltages of the specimens decreased from 168.28 kV/mm to 134.91 kV/mm. An insulation life prediction model for thermally aged epoxy/glass fibre composites is established based on the time-temperature equivalence theory. The prediction results indicate that the service life of the operational composites is approximately 11.2 years at 353 K, which is consistent with engineering experience.

Polylactic acid (PLA) is a biodegradable polymer from renewable resources with mechanical properties comparable to traditional polymers, but with a higher cost. A solution to this issue is the production of bio-based composites to partially replace the PLA matrix with industrial wastes characterized by a zero-cost, e.g., linoleum, to also valorize them in a circular economy perspective. Linoleum heterogeneous nature deriving from the simultaneous presence of lignocellulosic and inorganic fillers and oil/rosin binders, made the evaluation of matrix/filler compatibilization strategies necessary. Two approaches were considered, one from the filler perspective with NaOH and silane treatments, and the other one from the matrix perspective by adding a chain extender (C.E.). The first approach marginally improved tensile stiffness (by 1.6 %) compared to neat PLA but caused a significant decrease of 32.8 % in strength. Considering this, the costs and disposal of the chemicals and the increased environmental impact of the process, this approach was discarded. One the contrary, the introduction of C.E. does not modify the manufacturing process and increases tensile stiffness and elongation at break of 7.2 % and 415.5 % compared to neat PLA with a tolerable reduction in strength, i.e., 16.6 %, thus being a suitable way to exploit linoleum as zero-cost filler.

The intricate failure modes and the yet unclear rate dependency of carbon fiber reinforced plain weave composite materials pose a challenge to mechanics researchers. This study establishes an energy-based evolution mechanism for the compressive failure modes of plain weave composite materials as the strain rate varies. This mechanism illustrates how the rate dependency of failure modes arises from the competitive relationship between strain potential energy and deformation kinetic energy. At low loading rates, the specimen exhibits a progressive crushing failure mode characterized by low peak stress and significant geometric deformation. As the loading strain rate increases, the energy required for this geometric deformation also increases. When the energy expenditure surpasses that needed to elevate the stress level of the specimen, it transitions to an instantaneous failure mode with high peak stress. In this mode, the specimen fractures into multiple small fragments immediately upon failure, lacking the large geometric deformations observed at lower rates. Through calculating this energy mechanism, a transition strain rate of 180 s⁻¹ was determined for both failure modes. The accuracy of this mechanism was further verified by tests conducted near the critical strain rate. The energy-based evolution mechanism for failure modes provides a simplified and concise framework for simplifying complex models of composite material failures.

Using the solution casting procedure, poly (vinyl alcohol)/carboxymethyl cellulose/polypyrene/milled multiwall carbon nanotubes, PVA/CMC/PPy/x wt% milled MWCNTs blended polymers were formed. X-ray diffraction and scanning electron microscopy were employed to inspect the structure and morphology of the resulted blends. The lowest direct and indirect optical band gaps are (5, 4.3) eV and (4.37, 3.38) eV, respectively, achieved when the MWCNTs content in the doped blend was 0.25 wt %. By incorporating varying quantities of milled MWCNTs into the PVA/CMC/PPy blended polymer, consistent enhancements were observed in the optical dielectric constant and optical conductivity values. The blend with 0.25 wt% MWCNTs exhibited the maximum values of refractive index. The maximum electric dielectric constant and energy density values were attained as x = 0.15. The temperature impacted the dielectric constants and energy storage values. All blends fit with the CBH model. The impact of MWCNTs doping level and the temperature on the impedance spectroscopy and electric modulus of the host blend was explored. The sample with x = 0.15 has the smallest relaxation time. The impact of MWCNTs doping level on the dc conductivity, activation energy and conductivity mechanism of the host blend was explored. The doped blends with x = 0.15 is viable materials for energy storage purposes.

In the context of the increasing effect of carbon dioxide emissions on the global climate biodiesel produced from renewable sources has emerged as a promising contender replacing fossil fuels, especially in long-range transport vehicles, using existing engines and infrastructure.

High-density polyethylene is one of the prevailing materials for pipe and container applications for storage and transport of such fuels, both, from fossil and renewable resources. The contact with the respective fuels raises questions concerning material compatibility as biodiesel exhibits significant differences compared to conventional diesel fuel affecting its sorption and plasticization behavior in polyethylene. In this study, its behavior with respect to environmental stress cracking, considered one of the most frequent damage mechanisms leading to failure of polymer parts and packaging, was evaluated using the well-established Full Notch Creep Test. This approach allows for a detailed fracture surface analysis using imaging techniques, such as optical and laser scanning microscopy, as well as infrared spectroscopy. Comparing the environmental stress cracking behavior in standard surfactant solutions with that in biodiesel and diesel, respective crack propagation rates, showing different levels of acceleration, were determined and details of the underlying mechanisms could be revealed. Furthermore, the specific infrared absorption of the biodiesel's ester functionality allows its semi-quantitative determination on the fracture surface of the tested specimens after failure. Thus, a preferred uptake of sorptive fluids in the fracture zone due to local morphological changes of the polyethylene could be directly evidenced by infrared spectroscopy.

The IR absorption mapping of two multiblock copolymers based on poly(ethylene glycol) and poly(ε-caprolactone) segments (PEG-b-PCL) in poly(acid lactic) and poly(ε-caprolactone) blends (PLA/PCL) was performed via AFM nanoscale IR spectroscopy. These copolymers, having the same number average molar masses ($\overline{M_n}$) but varying block sizes, were added into the blend in different amounts (1 and 5 wt%) using a co-rotating twin-screw extrusion. The results revealed that copolymers with smaller blocks are preferentially located near the interface when incorporated in small quantities. Increasing the copolymer content led to preferential diffusion into the PLA matrix. Compatibilization with the longer block-size copolymers also led to preferential diffusion in the PLA matrix, albeit with a tendency to form micelles. This hampers the overall mechanical properties of the blend, making the compatibilized blend more brittle than neat PLA. Compatibilization with the short block-size copolymers showed no micellization and improved the mechanical behavior of PLA/PCL.

The synthesis and characterization of PVA-chitosan-NiO, PVA-chitosan-TiO₂, and PVA-chitosan-TiO₂@NiO films have opened avenues for tailoring materials with specific electrical, dielectric, and optical properties. The synergistic effects arising from the combination of polymers and metal oxides offer a platform for further optimization and application-specific tuning. The synthesis process successfully incorporated NiO and TiO₂ nanoparticles into the PVA-chitosan matrix, creating three distinct films: PVA-chitosan-NiO, PVA-chitosan-TiO₂, and PVA-chitosan-TiO₂@NiO. Structural analyses, including X-ray diffraction (XRD) and scanning electron microscopy (SEM), revealed well-defined nanostructures with crystalline metal oxide dispersions. Dielectric characterization demonstrated frequency-dependent behavior, elucidating the influence of metal oxides on dielectric constants and loss tangents. Cole–Cole plots provide insights into relaxation processes and can guide applications in capacitors and energy storage devices. Conductivity measurements highlight the enhanced electrical performance of NiO and TiO₂. This study provides a foundation for future research on the development of advanced functional materials for a wide range of technological applications. The insights gained from this work contribute to the growing body of knowledge on polymer-metal oxide composites and pave the way for innovations in electronic, optoelectronic, and energy-related technologies.

In this study, a novel fluorine-containing carbon nanosphere was synthesized by high-temperature carbonization of waste fluororubber trimmings, and its mixing method with fluororubber was investigated. It was found that the solution mixing method resulted in the highest tensile strength (7.6 %) and modulus at 100 % strain (13.3 %) of fluororubber compared to the mechanical mixing method. Furthermore, the addition of fluorine-containing carbon nanosphere can significantly enhance fluororubber's heat resistance, inhibit its thermal degradation, and increase its ultimate service temperature (266.3 °C, 2 years). This work provides new insights into the preparation of high-performance fluororubber composites.

In this work polyurethane (PU) and phenolic foam (PF) panels were mechanically grinded and incorporated within an expanded polyurethane matrix utilized for thermal insulation, in order to reduce the use of virgin material and to promote a circular re-utilization of recycled materials. As observed by scanning electron microscopy, the formulations containing both recyclates showed a rather homogeneous cell structure, however their presence led to a strong reduction of the closed porosity. This reflected in a slight increase in the thermal conductivity, reaching maximum values of 0.030 W/m∙K in foams with 7.5%wt of PF particles. The introduction of the recyclates slightly improved the thermal stability of the PU foams and led to a general decrease in flexural and compression properties. Cone calorimetry tests demonstrated that the inclusion of PF particles reduced the peak heat release rate up to 28 % compared to neat PU foam, enhancing the fire safety of the insulating panels.