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Influence of operating speed on the thermo-mechanical behaviour of cylindrical roller bearing 转速对圆柱滚子轴承热力学性能的影响
Pub Date : 2022-02-15 DOI: 10.36303/satnt.2021cosaami.49
T. Mashiyane, D. Desai, L. Tartibu
The high load-bearing ability of cylindrical roller bearing made its usage in rotating machinery popular. However, the performance of this bearing is impeded by the contact stress, stiffness and the temperature rise experienced operation. In this study, the thermomechanical behaviour of martensitic stainless steel (X20) fabricated roller bearing with polyamide pin type cage subjected to different rotating/operating speeds was simulated using finite element analysis software, Abaqus. The outcome of the analyses shows that the temperature, heat flux, contact or Hertzian stress and frictional energy developed in the bearing during operation increases with a corresponding increase in speed. It was further observed that a slight increase in the operating speed of the bearing leads to a significant rise in the temperature and frictional energy developed in the bearing. Also, the maximum Hertzian/contact stress was observed to developed on the outer ring of the roller bearing assembly (at the point of contact between the outer ring and the balls) in all the operational speeds considered. Thus, making this outer ring more susceptible to failure during operation as compared to the other components of the bearing.
圆柱滚子轴承的高承载能力使其在旋转机械中得到广泛应用。然而,这种轴承的性能受到接触应力、刚度和经历运行的温升的阻碍。在本研究中,利用有限元分析软件Abaqus模拟了马氏体不锈钢(X20)制造的聚酰胺销式保持架滚子轴承在不同旋转/运行速度下的热力学行为。分析结果表明,轴承在运行过程中产生的温度、热流密度、接触或赫兹应力和摩擦能随着转速的增加而相应增加。进一步观察到,轴承运行速度的轻微增加导致轴承内温度和摩擦能的显着升高。此外,在所有考虑的运行速度下,在滚子轴承组件的外圈(外圈与球之间的接触点)上观察到最大赫兹/接触应力。因此,与轴承的其他部件相比,在操作期间使此外圈更容易发生故障。
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引用次数: 0
Impact of heat transfer on spheroidization of titanium alloys 传热对钛合金球化的影响
Pub Date : 2022-02-15 DOI: 10.36303/satnt.2021cosaami.50
WA Seya, A. Kolesnikov, I. Van der Walt, H. Bissett
The industrial application of the spheroidization process using high-temperature plasma is regarded as a good method for the conversion of irregularly shaped particles into a spherica shape. High temperature and controlled plasma conditions are required to obtain satisfactory results. Given this, a 3D model was used to simulate heat transfer from a source term to titanium-alloy particles using ANSYS Fluent software. Such models consider the effects of particle treatment on thermodynamic and transport properties of the plasma. This present study aims to investigate the impact of heat transfer on the particles and the effect of radiation energy loss on the particles, using numerical analysis. The results showed that the operating condition such mass flow was inversely proportional to the rate of heat transfer between plasma particles and the characteristics of the plasma gas, which was due to significant variation in radiation energy losses.
高温等离子体球化工艺的工业应用被认为是将不规则形状的颗粒转化为球形的好方法。为了获得满意的结果,需要高温和受控的等离子体条件。基于此,利用ANSYS Fluent软件建立三维模型,模拟源项到钛合金颗粒的传热过程。这些模型考虑了粒子处理对等离子体热力学和输运性质的影响。本文采用数值分析的方法研究了热传导对颗粒的影响以及辐射能量损失对颗粒的影响。结果表明,该质量流的运行条件与等离子体粒子之间的换热速率和等离子体气体的特性成反比,这是由于辐射能量损失的显著变化所致。
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引用次数: 1
First-principles study to explore the possibility of inducing martensitic transformation in ordered B2 TiRu phase by alloying with Pd 利用第一性原理研究Pd合金诱导有序B2 TiRu相马氏体转变的可能性
Pub Date : 2022-01-24 DOI: 10.36303/satnt.2021cosaami.39
B. Ngobe, M. Phasha, IA Mwamba
Density functional theory (DFT) based on the first-principles technique, CASTEP, was used to explore the possibility of inducing martensitic transformation (MT) in a stable B2 TiRu alloy by systematic introduction of palladium (Pd) on the ruthenium (Ru) site. The structural, mechanical and electronic properties of pure, as well as, Pd-doped TiRu were calculated. The elastic constants obtained show that the addition of Pd seems to induce MT in the ordered TiRu, as shown by mechanical instability (C΄= C11-C12 < 0) of the B2 phase against shear deformation at 0 K. This is an indication that B2 is likely to transform to low symmetry phases such as L10/B19/B19’. Moreover, the calculated total density of states (T-DOS) also indicated that the addition of Pd shifted the Fermi level (EF) from the centre of the pseudogap of the ordered pure TiRu towards the right (anti-bonding region), rendering the resulting B2 ternary phase unstable at certain Pd compositions higher than 10 atomic percent (at.%). The predicted induced martensitic transformation is one of the key characteristics of shape memory behaviour in B2 Ti-based alloys such as NiTi, TiPd and TiPt. Further work on the possible low temperature phases resulting from B2 Ti-Ru-Pd ternary alloys is underway.
采用基于第一性原理技术CASTEP的密度泛函理论(DFT),探讨了在稳定的B2 TiRu合金中系统地在钌(Ru)位点上引入钯(Pd)诱导马氏体转变(MT)的可能性。计算了纯TiRu和掺pd TiRu的结构、力学和电子性能。得到的弹性常数表明,Pd的加入似乎诱发了有序TiRu中的MT,这体现在B2相在0 K时抗剪切变形的力学不稳定性(C΄= C11-C12 < 0)。这表明B2很可能转变为低对称相,如L10/B19/B19’。此外,计算的总态密度(T-DOS)也表明,Pd的加入将费米能级(EF)从有序纯TiRu的赝隙中心向右(反键区)移动,使得所得到的B2三元相在Pd成分高于10% (at.%)时不稳定。预测的诱导马氏体相变是nii、TiPd和TiPt等B2 ti基合金形状记忆行为的关键特征之一。进一步研究B2 Ti-Ru-Pd三元合金可能产生的低温相的工作正在进行中。
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引用次数: 0
Synthesizing Pt-Ni/C Nanoframes electrocatalyst using the solvothermal and in-house developed method for PEM fuel cells 质子交换膜燃料电池用溶剂热合成Pt-Ni/C纳米框架电催化剂
Pub Date : 2022-01-24 DOI: 10.36303/satnt.2021cosaami.48
J. Negondeni, T. Ngwenya
As South Africa moves towards the production and storage of green energy sources, proton exchange membrane (PEM) fuel cells have been characterized as promising energy sources for transportation, heating, and power sources and have an efficient energy conversion that does not allow greenhouse gas emissions. However, to improve the energy efficiency and to reduce the system cost, and make it suitable for large-scale commercialization, precious metal catalyst needs to be developed with improved catalyst activities for PEM fuel cells. Due to the high cost of platinum, platinum alloy nanostructures have been investigated for use as an electrocatalyst in PEM fuel cells. Platinum-nickel alloy nanostructures in previous research studies have shown 36- and 22-times enhancement in mass and specific activity respectively, towards the cathodic oxygen reduction reaction (ORR) in PEM fuel cells and for the methanol oxidation reaction (MOR) in direct methanol fuel cell (DMFC) than the Pt/C catalyst. Therefore, this research focused on developing rich Pt-skin platinumnickel nanoframes which were synthesized using solvothermal and in-house developed methods. The intermediate products were etched to remove the interior using either a weak acid or an oxidative acid for comparison. The final product was supported by Vulcan XC-72 at a loading of 20 wt. % Pt-Ni. The properties of Pt-Ni/C will be characterized and evaluated to determine if the nanoframes are formed. The preliminary results for the X-ray diffraction pattern showed that the structure of Pt-Ni contracted and affected the catalyst properties. The catalytic activities were determined by electrochemical methods using thin-film RDE measurements, the results indicated that Pt-Ni as-synthesized has higher specific activity at 900 mV versus RHE. The specific and mass activity of the oxygen reduction reaction for Pt-Ni/C will be compared to the activities of the current high-performing Pt/C catalyst.
随着南非向绿色能源的生产和储存迈进,质子交换膜(PEM)燃料电池被认为是一种很有前途的能源,可用于运输、加热和发电,并且具有高效的能量转换,不允许温室气体排放。然而,为了提高能源效率和降低系统成本,使其适合大规模商业化,需要开发具有更高催化剂活性的贵金属催化剂用于PEM燃料电池。由于铂的高成本,铂合金纳米结构已被研究用于PEM燃料电池的电催化剂。在以往的研究中,铂镍合金纳米结构在PEM燃料电池中的阴极氧还原反应(ORR)和直接甲醇燃料电池(DMFC)中的甲醇氧化反应(MOR)的质量和比活性分别比Pt/C催化剂提高36倍和22倍。因此,本研究的重点是利用溶剂热法和自行开发的方法合成富铂镍纳米框架。中间产物蚀刻去除内部使用弱酸或氧化酸进行比较。最终产品由火神XC-72支撑,负载为20wt . % Pt-Ni。将对Pt-Ni/C的性质进行表征和评价,以确定是否形成纳米框架。x射线衍射图的初步结果表明,Pt-Ni的结构收缩,影响了催化剂的性能。采用薄膜RDE测量电化学方法测定了Pt-Ni的催化活性,结果表明,合成的Pt-Ni在900 mV时比RHE具有更高的比活性。将Pt- ni /C的氧还原反应的比活性和质量活性与目前高性能Pt/C催化剂的活性进行比较。
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引用次数: 0
Structural and stability of B2 FeCo1-XVX and Fe1-XCoVX systems: Cluster expansion approach B2 FeCo1-XVX和Fe1-XCoVX体系的结构和稳定性:簇扩展方法
Pub Date : 2022-01-24 DOI: 10.36303/satnt.2021cosaami.19
TM Ledwaba, RG Diale, P. Ngoepe, H. Chauke
Fe-Co alloys are considered good candidates for high-temperature applications due to their high saturation magnetisation and Curie temperature. However, these alloys show low levels of ductility at room temperature. In this study, cluster expansion was employed to probe the thermodynamic stability of the FeCo1-XVX and Fe1-XCoVX alloys. Ten new stable structures were found from both FeCo1-XVX and Fe1-XCoVX systems. Their stability was observed by deducing the heats of formation, and it was found that VFeCo2 and VFe2Co (P4/mmm) are the most thermodynamically stable phases. The results also showed that vanadium prefers the Co-site rather than the Fe-site substitution. The calculated Pugh’s ratio and Poisson’s ratio confirm that alloying with V effectively improved the ductility. It was also found that VFeCo2, VFe2Co, VFe4Co3 and FeCo showed a positive shear modulus condition of stability for the structures. The ternary addition of V in the FeCo system resulted in enhanced magnetic properties. Thus, ternary systems with vanadium addition enhance the ductility of the Fe-Co systems, and these alloys could be used to develop future magnets.
铁钴合金由于其高饱和磁化和居里温度被认为是高温应用的良好候选者。然而,这些合金在室温下表现出低水平的延展性。在本研究中,采用团簇扩展法来考察feeco1 - xvx和Fe1-XCoVX合金的热力学稳定性。在FeCo1-XVX和Fe1-XCoVX体系中均发现了10个新的稳定结构。通过推导生成热来观察它们的稳定性,发现VFeCo2和VFe2Co (P4/mmm)是最稳定的相。结果还表明,钒更倾向于Co-site取代而不是Fe-site取代。通过Pugh′s比和泊松′s比的计算,证实了V合金化有效地提高了塑性。VFeCo2、VFe2Co、VFe4Co3和FeCo均表现出正剪切模量条件。在FeCo体系中三元加入V可以增强磁性能。因此,加入钒的三元体系提高了Fe-Co体系的延展性,这些合金可用于开发未来的磁体。
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引用次数: 0
Induction melting of an Al-50Cu alloy for improved homogeneity required for powder spheroidisation 感应熔炼Al-50Cu合金以改善粉末球化所需的均匀性
Pub Date : 2022-01-24 DOI: 10.36303/satnt.2021cosaami.25
R. van der Merwe, H. Bissett, I. Van der Walt, L. Cornish
Copper alloys are typically produced by conventional casting processes, including spark plasma sintering (SPS), which often produce inhomogeneous mixtures of Cu or Al precipitates and unwanted intermetallic phases in solid products. Induction melting should provide good mixing, controlled heating and melt stirring, potentially improving homogeneity. Homogeneous melts should produce homogeneous powders, giving better properties in additive manufacturing (AM). To ascertain homogeneity, a density test was developed. After comminution, homogeneous powders can be used to produce high quality components. To manufacture dense AM components, spheroidised powders are needed because they increase particle packing and powder flow. An Al-50Cu (at.%) button was produced by high-frequency (HF) induction melting, to give better mixing and hence phase distributions. To identify the phases and their distributions, the as-cast sample was studied using scanning electron microscopy (SEM), energy dispersive X-ray spectroscopy (EDX) and X-ray diffraction (XRD), as well as absolute density using helium pycnometry. Results indicated inhomogeneity in the samples, due to Al loss, complex solidification and the densest phase settling at the bottom of the button.
铜合金通常是通过传统的铸造工艺生产的,包括火花等离子烧结(SPS),这通常会在固体产品中产生不均匀的Cu或Al沉淀和不需要的金属间相混合物。感应熔炼应提供良好的混合,控制加热和熔体搅拌,潜在地改善均匀性。均质熔体应该产生均匀的粉末,在增材制造(AM)中提供更好的性能。为了确定均匀性,开发了密度测试。粉碎后,均质粉末可用于生产高质量的组件。为了制造致密的增材制造组件,需要球化粉末,因为它们增加了颗粒堆积和粉末流动。采用高频(HF)感应熔炼法制备了Al-50Cu (at.%)钮扣,得到了较好的混合和相分布。利用扫描电子显微镜(SEM)、x射线能谱(EDX)和x射线衍射仪(XRD)对铸态样品进行了相及其分布的研究,并用氦比重仪对铸态样品的绝对密度进行了研究。结果表明,由于Al的损失、复杂的凝固和钮扣底部最致密的相沉降,样品中存在不均匀性。
{"title":"Induction melting of an Al-50Cu alloy for improved homogeneity required for powder spheroidisation","authors":"R. van der Merwe, H. Bissett, I. Van der Walt, L. Cornish","doi":"10.36303/satnt.2021cosaami.25","DOIUrl":"https://doi.org/10.36303/satnt.2021cosaami.25","url":null,"abstract":"Copper alloys are typically produced by conventional casting processes, including spark plasma sintering (SPS), which often produce inhomogeneous mixtures of Cu or Al precipitates and unwanted intermetallic phases in solid products. Induction melting should provide good mixing, controlled heating and melt stirring, potentially improving homogeneity. Homogeneous melts should produce homogeneous powders, giving better properties in additive manufacturing (AM). To ascertain homogeneity, a density test was developed. After comminution, homogeneous powders can be used to produce high quality components. To manufacture dense AM components, spheroidised powders are needed because they increase particle packing and powder flow. An Al-50Cu (at.%) button was produced by high-frequency (HF) induction melting, to give better mixing and hence phase distributions. To identify the phases and their distributions, the as-cast sample was studied using scanning electron microscopy (SEM), energy dispersive X-ray spectroscopy (EDX) and X-ray diffraction (XRD), as well as absolute density using helium pycnometry. Results indicated inhomogeneity in the samples, due to Al loss, complex solidification and the densest phase settling at the bottom of the button.","PeriodicalId":22035,"journal":{"name":"Suid-Afrikaanse Tydskrif vir Natuurwetenskap en Tegnologie","volume":"16 1","pages":""},"PeriodicalIF":0.0,"publicationDate":"2022-01-24","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"78010701","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
The effect of doping with pt impurity on ti clusters: a density functional theory study 掺杂pt杂质对ti团簇的影响:密度泛函理论研究
Pub Date : 2022-01-24 DOI: 10.36303/satnt.2021cosaami.15
TM Phaahla, P. Ngoepe, RA Catlow, H. Chauke
Transition metal nanoclusters have been greatly investigated in various areas such as catalysis, energy conversion and sensing due to their unique chemical, optical, structural, and electronic properties. Doping monometallic clusters with other metals offer the opportunity to enhance these properties. Extensive work has been done on late transition metal clusters i.e., noble and platinum metals. However, less work has been done on titanium metal clusters. The structural properties of TiN-1Pt (N = 2 – 16) clusters have been investigated using the density functional theory method with the PBEsol exchange-correlation functional. Our results showed that the binding energies for both systems decrease with cluster size N. The Ti12Pt cluster was found to be more enhanced in comparison with pure Ti revealed by the binding energy, relative stability and dissociation energy. Furthermore, binding, relative stability and dissociation energies were found to be enhanced as compared to the energies for Ti monometallic clusters.
由于其独特的化学、光学、结构和电子性质,过渡金属纳米团簇在催化、能量转换和传感等领域得到了广泛的研究。用其他金属掺杂单金属簇提供了增强这些性能的机会。在后期过渡金属团簇,即贵金属和铂金属方面已经做了大量的工作。然而,对钛金属簇的研究较少。采用PBEsol交换相关泛函的密度泛函方法研究了TiN-1Pt (N = 2 - 16)簇的结构性质。结果表明,两种体系的结合能均随团簇大小n的增大而减小,其中Ti12Pt团簇的结合能、相对稳定性和解离能均比纯Ti增强。此外,与Ti单金属团簇的能量相比,结合力、相对稳定性和解离能都得到了提高。
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引用次数: 0
Structural and electronic properties of β-MnO2 employing DFTB technique 利用DFTB技术制备β-MnO2的结构和电子性质
Pub Date : 2022-01-24 DOI: 10.36303/satnt.2021cosaami.26
P. Ngobeni, P. Ngoepe, KP Maenetja
MnO2 is presently under massive review for its capacitance properties. MnO2 recrystallizes into several crystallographic structures such as α, β, γ, δ, and λ structure. These structures vary in the way MnO6 octahedra are connected, they possess tunnels or interlayers with gaps of different magnitudes. However, upon lithium intercalation in β-MnO2, LiMnO2 suffers from capacity loss due to undesirable structural phase transformation into spinel like LixMn2O4. One of the major demands is to modify and strengthen the structural stability of MnO2 to prevent phase transformation during lithium intercalation and rapid capacity fading during cycling. DMol3 is a density functional theory-based program used to calculate the lattice parameter of ferromagnetic MnO2. After successfully parameterized MnO2, the lattice parameters were compared with the results from experiments. Density functional tight-binding (DFTB) was employed to investigate the electronic properties of MnO2 such as density of states (DOS) and band structures. The DOS was calculated to check the conductivity of MnO2. The electronic band structures calculated indicate the absence of a gap at the Fermi level, thus MnO2 is metallic. These findings are important in preserving the crystal structure of LiMnO2 and the maintenance of capacity during cycling.
二氧化锰的电容性能目前正在进行大量的研究。MnO2再结晶成α、β、γ、δ和λ等多种晶体结构。这些结构在MnO6八面体的连接方式上有所不同,它们具有隧道或具有不同大小间隙的夹层。然而,当锂嵌入到β-MnO2中时,LiMnO2由于不希望的结构相转变为像LixMn2O4一样的尖晶石而遭受容量损失。改性和增强MnO2的结构稳定性,以防止插锂过程中的相变和循环过程中的快速容量衰减,是目前研究的主要问题之一。DMol3是一个基于密度泛函理论的程序,用于计算铁磁性二氧化锰的晶格参数。成功参数化MnO2后,将晶格参数与实验结果进行了比较。采用密度功能紧密结合(DFTB)方法研究了MnO2的电子性质,如态密度(DOS)和能带结构。计算DOS来检验MnO2的电导率。计算出的电子能带结构表明在费米能级上没有间隙,因此MnO2是金属的。这些发现对于保持LiMnO2的晶体结构和循环过程中容量的维持具有重要意义。
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引用次数: 0
Towards predicting process parameters for selective laser melting of titanium alloys through the modelling of melt pool characteristics 通过对熔池特性的建模,预测钛合金选择性激光熔化的工艺参数
Pub Date : 2022-01-24 DOI: 10.36303/satnt.2021cosaami.32
T. Van Rhijn, W. du Preez, M. Maringa, D. Kouprianoff
Various researchers have investigated the use of experimental melt pool characterization to speed up the optimisation process of selective laser melting parameters and found this to be possible. From their studies, it has become clear that the incorporation of modelling into this approach could provide efficient and predictable results that would minimise the experimental validation work required. This paper reports on progress made towards characterising the melt pool through simulation. The development of a numerical model is discussed. Subsequently, experimental validation of the numerical model is presented. This is done through a comparison of the simulation results with the experimentally determined cross-sectional geometry of single tracks created with various sets of process parameters. Melt pool size and shape are considered. Based on these results, it is concluded that using an identical simulation setup, verified simulation method, and verified material properties, it was possible to accurately determine the melt pool geometry for some, but not all process parameters.
各种研究人员已经研究了使用实验熔池表征来加速选择性激光熔化参数的优化过程,并发现这是可能的。从他们的研究中,很明显,将建模纳入这种方法可以提供有效和可预测的结果,从而最大限度地减少所需的实验验证工作。本文报告了通过模拟来表征熔池的进展。讨论了数值模型的发展。最后,对数值模型进行了实验验证。这是通过将仿真结果与实验确定的具有各种工艺参数集的单轨横截面几何形状进行比较来完成的。考虑了熔池的大小和形状。基于这些结果,得出的结论是,使用相同的模拟设置、经过验证的模拟方法和经过验证的材料性能,可以准确地确定某些工艺参数的熔池几何形状,但不是所有工艺参数。
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引用次数: 0
Density functional theory study of MnO2, TiO2 and VO2 MnO2、TiO2和VO2的密度泛函理论研究
Pub Date : 2022-01-24 DOI: 10.36303/satnt.2021cosaami.23
KP Maenetja, H. Chauke, P. Ngoepe
We investigate the structural stability of metal oxides β-MnO2, TiO2 and VO2 (MO2) which are used as catalyst in metal air batteries, using the density functional theory (DFT) within the generalized gradient approximation (GGA). Their mechanical property was determined to show the stability trend of the metal oxides catalyst. Cell parameters of the bulk structures of the MO2 are in reasonable agreement with the experimental values (deviations of approximately 0.8% and -3.1% for a and c, respectively, and of 1.6 % in the cell volume). Phonon dispersion curves show that rutile (R) TiO2 is the most stable structure since it does not have vibrations in the negative frequencies.
利用广义梯度近似(GGA)中的密度泛函理论(DFT)研究了用作金属空气电池催化剂的金属氧化物β-MnO2、TiO2和VO2 (MO2)的结构稳定性。测定了它们的力学性能,显示了金属氧化物催化剂的稳定性趋势。MO2体积结构的电池参数与实验值基本一致(a和c的偏差分别约为0.8%和-3.1%,电池体积的偏差约为1.6%)。声子色散曲线表明金红石(R) TiO2是最稳定的结构,因为它没有负频率的振动。
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引用次数: 0
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Suid-Afrikaanse Tydskrif vir Natuurwetenskap en Tegnologie
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