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Bilayered Phosphorus-Doped Polysilicon Passivating Contact Structures for TOPCon Solar Cell Applications 双层掺磷多晶硅钝化接触结构在TOPCon太阳能电池中的应用
IF 8 2区 材料科学 Q1 ENERGY & FUELS Pub Date : 2024-12-17 DOI: 10.1002/pip.3879
Wenhao Chen, Jiale Cao, Weiqing Liu, Ligang Yuan, Yuanyuan Yu, Xinxin Liu, Yimao Wan

The use of single-layer polysilicon (poly-Si) in tunnel oxide passivated contact (TOPCon) structures has demonstrated excellent passivation and contact performance. However, commercial TOPCon solar cell fabrication requires screen-printing and cofiring techniques for electrode preparation. The single-layer structure is less efficient at preventing metal atoms in the electrode paste from penetrating the silicon bulk. Furthermore, the uniformity of doping concentration and crystallinity within this structure poses challenges as it fails to optimally meet the intricate requirements for achieving superior performance in terms of passivation, contact, and mitigating parasitic absorption. In this study, the deposition process of the amorphous silicon (a-Si) precursor layer using an in-line magnetron sputtering system incorporated an additional plasma oxidation step, resulting in a bilayer poly-Si structure with the newly introduced SiOx acting as a partition. Detailed investigations were conducted into the passivation quality, contact resistivity, crystallinity, and the distribution of critical atoms in the bilayer structure. Subsequently, the bilayer configuration was utilized in the manufacturing process of TOPCon solar cells. These efforts resulted in a notable enhancement in open-circuit voltage (Voc) and short-circuit current (Isc), leading to a 0.06% efficiency improvement, based on the average performance of ~200 cells per group.

单层多晶硅(poly-Si)在隧道氧化物钝化接触(TOPCon)结构中的应用显示出优异的钝化和接触性能。然而,商业化的TOPCon太阳能电池制造需要丝网印刷和共烧技术来制备电极。单层结构在防止电极浆料中的金属原子穿透硅块方面效率较低。此外,该结构中掺杂浓度和结晶度的均匀性带来了挑战,因为它无法最佳地满足在钝化、接触和减轻寄生吸收方面实现卓越性能的复杂要求。在本研究中,使用磁控溅射系统沉积非晶硅(a- si)前驱体层的过程中加入了额外的等离子体氧化步骤,从而产生了双层多晶硅结构,新引入的SiOx作为隔板。对双层结构的钝化质量、接触电阻率、结晶度和关键原子的分布进行了详细的研究。随后,将该双层结构应用于TOPCon太阳能电池的制造过程中。这些努力导致开路电压(Voc)和短路电流(Isc)的显著提高,导致0.06%的效率提高,基于每组约200个电池的平均性能。
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引用次数: 0
Nonuniformity of Irradiation Distribution on Vehicles' Bodies 汽车车身辐照分布的不均匀性
IF 8 2区 材料科学 Q1 ENERGY & FUELS Pub Date : 2024-12-12 DOI: 10.1002/pip.3876
Evgenii Sovetkin, Michael Gordon, Neel Patel, Andreas Gerber, Angèle Reinders, Robby Peibst, Bart E. Pieters

Nonuniformity of irradiation in photovoltaic (PV) modules causes a current mismatch in the cells, which leads to energy losses. In the context of vehicle-integrated PV (VIPV), the nonuniformity is typically studied for the self-shading effect caused by the curvature of modules. This study uncovers the impact of topography on the distribution of sunlight on vehicle surfaces, focusing on two distinct scenarios: the flat-surface cargo area of a small delivery truck and the entire body of a commercial passenger vehicle. We employ a commuter pattern driving profile in Germany and a broader analysis incorporating random sampling of various road types and locations across 17,000 km2 in Europe and 59,000 km2 in the United States using LIDAR-derived topography and OpenStreetMap data. Our findings quantify irradiation inhomogeneity patterns shaped by the geographic landscape, road configurations, urban planning, and vegetation. The research identifies topography as the primary factor affecting irradiation distribution uniformity, with the vehicle's surface orientation and curvature serving as secondary influencers. The most significant variation occurs on vertical surfaces of the vehicle in residential areas, with the lower parts receiving up to 35% less irradiation than the top part of the car. These insights may be used to improve the design and efficiency of vehicle-integrated photovoltaic systems, optimizing energy capture in diverse environmental conditions.

光伏(PV)组件中辐照的不均匀性会导致电池中的电流失配,从而导致能量损失。在车载集成光伏(VIPV)系统中,主要针对组件曲率引起的自遮阳效应进行非均匀性研究。这项研究揭示了地形对车辆表面阳光分布的影响,重点关注两种不同的场景:小型货车的平坦货物区域和商用乘用车的整个车身。我们采用了德国的通勤模式驾驶概况,并采用激光雷达提取的地形和OpenStreetMap数据,对欧洲17,000平方公里和美国59,000平方公里的各种道路类型和位置进行了更广泛的随机抽样分析。我们的研究结果量化了受地理景观、道路配置、城市规划和植被影响的辐照不均匀性模式。研究发现,地形是影响辐照分布均匀性的主要因素,车辆表面朝向和曲率是次要影响因素。在居民区,最显著的变化发生在车辆的垂直表面,较低部分受到的辐射比汽车顶部少35%。这些见解可用于改进车辆集成光伏系统的设计和效率,优化不同环境条件下的能量捕获。
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引用次数: 0
Revisiting Photovoltaic Module Antireflection Coatings: A Novel, Dense Sol–Gel Design to Address Long-Standing Durability Limitations 重新审视光伏组件减反射涂层:一种新颖、致密的溶胶-凝胶设计,以解决长期存在的耐久性限制
IF 7.6 2区 材料科学 Q1 ENERGY & FUELS Pub Date : 2024-12-08 DOI: 10.1002/pip.3877
Yiyu Zeng, Angus Gentle, Richard Webster, Zhen Yang, Zibo Zhou, Ning Song, Mark Keevers, Martin Green, Jessica Yajie Jiang

The antireflection (AR) coating applied to solar glass in photovoltaic modules has remained largely unchanged for decades, despite its well-documented lack of durability. Traditional porous structured single-layer AR coatings last as little as 5 years in the field. In this paper, we propose a novel five-layer dense AR coating design that offers improved durability and effectiveness compared to traditional coatings. This paper provides detailed insights into the development and characterization of the novel five-layer AR coating, including simulation, optical measurements, and abrasion testing, providing guidance to the photovoltaic community seeking to improve the efficiency and longevity of solar modules.

几十年来,应用于光伏组件太阳能玻璃的抗反射(AR)涂层基本保持不变,尽管有充分的证据表明其缺乏耐用性。传统的多孔结构单层AR涂层在现场使用寿命仅为5年。在本文中,我们提出了一种新型的五层致密AR涂层设计,与传统涂层相比,该涂层具有更高的耐用性和有效性。本文详细介绍了新型五层AR涂层的开发和表征,包括模拟,光学测量和磨损测试,为光伏社区寻求提高太阳能组件的效率和寿命提供指导。
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引用次数: 0
Synergistic Effect of Ag, Sb Dual-Cation Substitution on Cu2ZnSn (S, Se)4 High-Efficiency Solar Cells Ag、Sb双阳离子取代对Cu2ZnSn (S, Se)4高效太阳能电池的协同效应
IF 8 2区 材料科学 Q1 ENERGY & FUELS Pub Date : 2024-12-02 DOI: 10.1002/pip.3875
Tianyue Wang, Yingrui Sui, Chang Miao, Yue Cui, Zhanwu Wang, Lili Yang, Fengyou Wang, Xiaoyan Liu, Bin Yao

The poor crystal quality inside an absorber layer and the presence of various harmful defects are the main obstacles restricting the properties of Cu2ZnSn (S, Se)4 (CZTSSe) thin-film solar cells. Cation doping has attracted considerable research attention as a viable strategy to overcome this challenge. In this paper, based on Sb-substituted CZTSSe system, we prove that Ag partially substituting Cu may be a feasible strategy. After a series of characterization of the films, it was discovered that the crystal quality and crystallinity of the films were further improved by introducing Ag into Cu2Zn(Sb, Sn) (S, Se)4 (CZTSSSe), and the concentrations of CuZn accepter defects and 2[CuZn + SnZn] defect clusters were effectively inhibited. At the same time, the carrier concentration is increased. The results show that when the Ag doping ratio is 15%, the photovoltaic conversion efficiency (PCE) reaches 8.34%, compared with the single-doped Sb element, the efficiency is increased by 24%. For the first time, this study investigates the collaborative effect of Sb, Ag dual-cation substitution in CZTSSe. The solar cell performance enhancement mechanism offers new potential for the advancement of CZTSSe thin-film solar cell technology in the future.

吸收层内部晶体质量差和各种有害缺陷的存在是制约Cu2ZnSn (S, Se)4 (CZTSSe)薄膜太阳能电池性能的主要障碍。阳离子掺杂作为一种克服这一挑战的可行策略,已经引起了广泛的研究关注。本文基于sb取代CZTSSe体系,证明了Ag部分取代Cu可能是一种可行的策略。通过对薄膜的一系列表征,发现在Cu2Zn(Sb, Sn) (S, Se)4 (CZTSSSe)中引入Ag进一步改善了薄膜的晶体质量和结晶度,并有效抑制了CuZn受体缺陷和2[CuZn + SnZn]缺陷簇的浓度。同时,载流子浓度增加。结果表明,当Ag掺杂比例为15%时,光伏转换效率(PCE)达到8.34%,与单掺杂Sb元素相比,效率提高了24%。本研究首次探讨了Sb、Ag双阳离子取代在CZTSSe中的协同效应。太阳能电池的性能增强机制为CZTSSe薄膜太阳能电池技术的发展提供了新的潜力。
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引用次数: 0
Effect of Iron Contamination and Polysilicon Gettering on the Performance of Polysilicon-Based Passivating Contact Solar Cells 铁污染和多晶硅沾污对多晶硅基钝化接触太阳能电池性能的影响
IF 8 2区 材料科学 Q1 ENERGY & FUELS Pub Date : 2024-11-26 DOI: 10.1002/pip.3873
Zhongshu Yang, Rabin Basnet, Chris Samundsett, Sieu Pheng Phang, Thien Truong, Di Kang, Wensheng Liang, Anh Dinh Bui, Wei Wang, Tien T. Le, Daniel Macdonald, AnYao Liu

Over the past decade, silicon solar cells with carrier-selective passivating contacts based on polysilicon capping an ultra-thin silicon oxide (commonly known as TOPCon or POLO) have demonstrated promising efficiency potentials and are regarded as an evolutionary upgrade to the PERC (passivated emitter and rear contact) cells in manufacturing. The polysilicon-based passivating contacts also exhibit excellent gettering effects that relax the wafer and cleanroom requirements to some extent. In this work, we experimentally explore the impact of bulk iron contamination and polysilicon gettering on the passivation quality of the polysilicon/oxide structure and the resulting solar cells performance. Results show that both n- and p-type polysilicon/oxide passivating contacts are not affected by iron gettering, demonstrating robust and stable passivation quality. However, for a very high bulk iron contamination (1 × 1013 cm−3), the accumulated iron in the p-type lightly boron-doped emitter in crystalline silicon would degrade the emitter saturation current density. This can cause a reduction in both open-circuit voltage and short-circuit current. Meanwhile, this very high iron content (1 × 1013 cm−3) can further degrade the fill factor and temperature coefficient of the cells. On the other hand, for an initial iron content of 2 × 1012 cm−3, which should be well above the iron level in the current industrial Czochralski silicon wafers, the resulting cells demonstrate similar performance as the control group with no intentional iron contamination. This work brings attention to both the benefits of polysilicon gettering effects as well as the potential degradation due to the accumulation of metal impurities in the p-type emitter region.

在过去的十年中,基于多晶硅覆盖超薄氧化硅(通常称为TOPCon或POLO)的载流子选择性钝化触点硅太阳能电池显示出了良好的效率潜力,被认为是生产中PERC(钝化发射极和后触点)电池的进化升级。多晶硅基钝化触点也表现出优异的吸污效果,在一定程度上放松了对晶圆和洁净室的要求。在这项工作中,我们通过实验探讨了块状铁污染和多晶硅掺杂对多晶硅/氧化物结构的钝化质量和由此产生的太阳能电池性能的影响。结果表明,n型和p型多晶硅/氧化物钝化触点不受吸铁影响,钝化质量稳定。然而,对于非常高的体积铁污染(1 × 1013 cm−3),在晶体硅中p型轻硼掺杂发射极中积累的铁会降低发射极饱和电流密度。这可以降低开路电压和短路电流。同时,这种非常高的铁含量(1 × 1013 cm−3)进一步降低了电池的填充系数和温度系数。另一方面,对于初始铁含量为2 × 1012 cm−3,这应该远远高于当前工业中卓克拉尔斯基硅片中的铁水平,所得到的电池表现出与对照组相似的性能,没有故意的铁污染。这项工作引起了人们对多晶硅捕集效应的关注,同时也引起了由于金属杂质在p型发射极区积累而导致的潜在退化。
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引用次数: 0
Solar Cell Efficiency Tables (Version 65) 太阳能电池效率表(65版)
IF 8 2区 材料科学 Q1 ENERGY & FUELS Pub Date : 2024-11-19 DOI: 10.1002/pip.3867
Martin A. Green, Ewan D. Dunlop, Masahiro Yoshita, Nikos Kopidakis, Karsten Bothe, Gerald Siefer, Xiaojing Hao, Jessica Yajie Jiang

Consolidated tables showing an extensive listing of the highest independently confirmed efficiencies for solar cells and modules are presented. Guidelines for inclusion of results into these tables are outlined, and new entries since July 2024 are reviewed.

综合表格广泛列出了经独立确认的太阳能电池和组件的最高效率。概述了将结果纳入这些表格的准则,并回顾了自 2024 年 7 月以来的新条目。
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引用次数: 0
Potential for Recycled Silicon Solar Cells as Feedstock for New Ingot Growth 再生硅太阳能电池作为新钢锭生长原料的潜力
IF 7.6 2区 材料科学 Q1 ENERGY & FUELS Pub Date : 2024-11-18 DOI: 10.1002/pip.3872
L. J. Geerligs, Ando D. Kuypers, Mirjam J. Theelen

This paper investigates, by modeling, the potential for high-value recycling of silicon wafers recovered from end-of-life PV modules. Technology for PV module recycling is making steady progress, both at recycling companies and R&D institutes, and it is possible that as a result, soon a stream of wafers or wafer fragments recovered from waste modules will become commercially available. Recycling the silicon for manufacturing of new PV modules is an opportunity both for reduction of cost and reduction of environmental footprint of PV. In this paper, we analyze possibilities for recycling of wafer fragments as feedstock for new silicon ingot growth. This could save up to about 0.16 kWh/Wp energy for production of the new PV system. Compared with lower value applications of the recovered silicon, the potential value and energy savings when used as feedstock for ingot growth are considerably higher. This paper presents the possibilities and challenges for recycling wafer fragments from the point of view of dopant type and resistivity control, and mitigation of the impact of recombination activity from possible increased impurity levels or related to boron. Because in current PV production a rapid transition to n-type wafer doping is taking place, the paper also considers the question what can be done with p-type doped recycled wafer material. We illustrate how application for perovskite–silicon tandem cells helps to mitigate possible performance loss from metallic impurities or boron. The application in tandem cells is perhaps the only realistic approach to make economically worthwhile use of recycled B-doped silicon as feedstock for silicon ingot growth.

本文通过建模研究了从报废光伏组件中回收的硅晶圆的高价值回收的潜力。无论是回收公司还是研发机构,光伏组件回收技术都在稳步进步,因此,从废弃组件中回收的晶片或晶片碎片可能很快就会商业化。回收硅用于制造新的光伏组件是降低成本和减少光伏环境足迹的一个机会。在本文中,我们分析了回收硅片碎片作为新硅锭生长原料的可能性。这可以为生产新的光伏系统节省约0.16千瓦时/Wp的能源。与回收硅的低价值应用相比,作为钢锭生长原料的潜在价值和节能要高得多。本文从掺杂类型和电阻率控制的角度提出了回收晶圆片碎片的可能性和挑战,以及减轻可能增加的杂质水平或与硼相关的复合活性的影响。由于目前的光伏生产正在迅速过渡到n型掺杂晶圆,因此本文还考虑了p型掺杂再生晶圆材料的问题。我们说明了钙钛矿-硅串联电池的应用如何有助于减轻金属杂质或硼可能造成的性能损失。在串联电池中的应用可能是唯一现实的方法,使经济上有价值的使用回收的掺b硅作为硅锭生长的原料。
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引用次数: 0
Perovskite Solar Cell Stability Analysis Using Entropy-Based Support Vector Machines Learning 基于熵的支持向量机学习的钙钛矿太阳能电池稳定性分析
IF 7.6 2区 材料科学 Q1 ENERGY & FUELS Pub Date : 2024-11-16 DOI: 10.1002/pip.3861
Rupam Bhaduri, S. Manasa

Lead halide perovskites have demonstrated significant potential for photovoltaic (PV) applications over the past 10 years. Perovskite solar cells (PSCs) stability, however, continues to limit their commercialization, and the inability to compare previous stability data to assess possible directions for increasing device stability is caused by a lack of effectively established unified stability testing and disseminating standards. In this article, we suggest applying machine learning (ML) to improve the thermal, chemical, and structural stability of PSCs. Data normalization and data augmentation are common preprocessing steps that are where the process starts. Then, using the Modified Grasshopper Optimisation Algorithm (MGO), feature selection techniques are used to remove unnecessary or irrelevant features. Finally, there is a novel machine learning technique that uses support vector machines (ESVM) that are based on entropy to forecast the stability classification of stable/unstable. The proposed reaches an accuracy of 0.99% far better than the proposed methods.

在过去的十年中,卤化铅钙钛矿在光伏(PV)应用中表现出了巨大的潜力。然而,钙钛矿太阳能电池(PSCs)的稳定性继续限制其商业化,并且由于缺乏有效建立的统一稳定性测试和传播标准,无法比较以前的稳定性数据来评估提高器件稳定性的可能方向。在本文中,我们建议应用机器学习(ML)来提高psc的热、化学和结构稳定性。数据规范化和数据扩充是常见的预处理步骤,是流程开始的地方。然后,使用改进的Grasshopper优化算法(MGO),使用特征选择技术去除不必要或不相关的特征。最后,有一种新的机器学习技术,使用基于熵的支持向量机(ESVM)来预测稳定/不稳定的稳定性分类。该方法的准确率为0.99%,远优于现有方法。
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引用次数: 0
Apparent Intensity Dependence of Shunts in PV Modules Revision of the Shunt Parameterization in the De Soto Model and PVsyst De Soto模型和PV系统中分流参数化的修正
IF 7.6 2区 材料科学 Q1 ENERGY & FUELS Pub Date : 2024-11-16 DOI: 10.1002/pip.3870
Nils-Peter Harder, José Cano Garcia

It is common practice in PV system simulation to use the De Soto model, which describes how to use the 1-diode equivalent circuit model for modules. De Soto's model scales the shunt with irradiance, making it disappear toward zero W/m2. Also, the commercial software PVsyst uses a parameterization that reduces the shunt effect when the irradiance goes down. However, the solar cells that make up a module typically do not have an illumination-dependent shunt. We therefore investigate the origin of the intensity-dependent apparent shunt in modules. We show that this apparent shunt (derived from the slope of the quasi-linear region from ISC onwards) is a misinterpretation for module I-V curves and has little to do with a shunt conductance, although this slope method serves well for determining the shunt conductance of individual cells. Instead, the module I-V curve slope of the quasi-linear region from ISC onwards is strongly influenced by even small ISC mismatches between the cells. Such mismatch can occur from small illumination inhomogeneity even for A+ solar simulators in the laboratory, or from cell production variation. Abandoning the practice of using the I-V curve slope to determine the shunt value for equivalent circuit models of modules (and the corresponding shunt scaling in the De Soto model or PVsyst) contributes to physically more meaningful I-V curve parameterizations and bears the opportunity for further improved accuracy of PV system energy yield prediction.

在光伏系统仿真中,使用De Soto模型是常见的做法,该模型描述了如何使用模块的1二极管等效电路模型。德索托的模型根据辐照度对分流进行缩放,使其接近零W/m2。此外,商业软件PVsyst使用参数化,当辐照度下降时减少分流效应。然而,组成组件的太阳能电池通常没有依赖于光的分流器。因此,我们研究了模块中强度相关的表观分流的起源。我们表明,这种明显的分流(从ISC开始的准线性区域的斜率推导而来)是对模块I-V曲线的误解,与分流电导没有什么关系,尽管这种斜率方法很好地用于确定单个细胞的分流电导。相反,从ISC开始的准线性区域的模I-V曲线斜率受到单元之间甚至很小的ISC不匹配的强烈影响。这种不匹配可能发生在小的光照不均匀性,即使在实验室中的A+太阳模拟器,或从电池生产的变化。放弃使用I-V曲线斜率来确定模块等效电路模型的分流值的做法(以及De Soto模型或PVsyst中相应的分流缩放)有助于物理上更有意义的I-V曲线参数化,并有机会进一步提高光伏系统发电量预测的准确性。
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引用次数: 0
Reliability of Commercial TOPCon PV Modules—An Extensive Comparative Study 商用TOPCon光伏组件的可靠性——广泛的比较研究
IF 7.6 2区 材料科学 Q1 ENERGY & FUELS Pub Date : 2024-11-13 DOI: 10.1002/pip.3868
Paul Gebhardt, Ulli Kräling, Esther Fokuhl, Ingrid Hädrich, Daniel Philipp

Tunnel oxide passivated contact (TOPCon) is poised to emerge as the predominant technology in photovoltaic (PV) cells, yet accelerated aging tests point towards significant reliability issues that remain unresolved. This study conducts a comparative analysis of 20 TOPCon PV module types, utilizing a range of electrical characterization and accelerated aging assessments. This investigation provides a detailed evaluation of the electrical performance, resulting in an energy rating of the modules, establishing a benchmark for cutting-edge TOPCon technology. While some failure modes, such as LeTID, appear to be noncritical, the findings confirm previously identified degradation pathways in TOPCon modules due to moisture penetration. During UV exposure, a novel degradation pattern was observed during the indoor tests, showing severe losses (up to −12% after 120 kWh/m2), followed by recovery after humidity freeze testing, which may influence outdoor performance and the outcomes of certification tests (IEC 61730-2, Sequence B). The results highlight the areas of need for more targeted testing and technological refinement.

隧道氧化物钝化接触(TOPCon)有望成为光伏(PV)电池的主导技术,但加速老化试验表明,可靠性问题仍未得到解决。本研究利用一系列电气特性和加速老化评估,对20种TOPCon光伏组件类型进行了比较分析。该研究提供了电气性能的详细评估,从而得出了模块的能量等级,为尖端的TOPCon技术建立了基准。虽然一些失效模式,如LeTID,似乎不是关键的,但研究结果证实了之前在TOPCon模块中发现的由于水分渗透而导致的降解途径。在紫外线照射期间,在室内测试中观察到一种新的降解模式,表现出严重的损耗(在120千瓦时/平方米后高达- 12%),随后在湿度冻结测试后恢复,这可能影响室外性能和认证测试的结果(IEC 61730-2,序列B)。结果突出了需要更有针对性的测试和技术改进的领域。
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引用次数: 0
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