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Transport and storage wafer carrier cost of ownership 运输和储存晶圆载体的拥有成本
Pub Date : 1995-11-13 DOI: 10.1109/ASMC.1995.484338
K. Mikkelsen
Transport and storage wafer carriers manufactured from different materials vary greatly in their initial cost. Many fabs have based their transport and storage carrier selection solely on this initial cost. However, total cost or cost of ownership depends on much more than the initial cost. This paper deals with the interrelationship between material properties, such as, particle generation, dimensional stability, outgassing, and temperature and how they affect cost of ownership. For example, particle generation and outgassing affect yield and the frequency of carrier and wafer cleaning steps. Dimensional accuracy and stability has an impact on equipment down time, wafer loss and particle generation. Temperature capabilities affect throughput and number of wafer transfers required. Dimensional stability and outgassing are also dependent on the temperature capabilities (thermal properties) of the transport wafer carrier material.
由不同材料制造的运输和存储晶圆载体的初始成本差异很大。许多晶圆厂的运输和存储载体的选择完全基于这一初始成本。然而,总成本或拥有成本所依赖的远远超过初始成本。本文讨论了材料性能之间的相互关系,如颗粒产生、尺寸稳定性、排气和温度,以及它们如何影响拥有成本。例如,颗粒的产生和除气会影响收率以及载体和晶圆清洗步骤的频率。尺寸精度和稳定性对设备停机时间、晶圆损耗和颗粒产生有影响。温度能力影响吞吐量和晶圆传输所需的数量。尺寸稳定性和放气也取决于传输晶圆载体材料的温度能力(热性能)。
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引用次数: 0
Equipment management system (EMS) 设备管理系统(EMS)
Pub Date : 1995-11-13 DOI: 10.1109/ASMC.1995.484380
T. Yurtsever, M. Comerford
Equipment Management System (EMS) is a software tool used to monitor and track equipment states, restrictions and PM schedules in real time. EMS has been designed and customized to support the MOS-2 die production facility. The system provides graphical representation of the entire factory. Color coded icons represent equipment's current state (i.e. qualification, production, unscheduled maintenance, etc.). Preventative maintenance schedules and restrictions are indicated using different patterns. Users can Click on these icons and use pull down menus to change, modify and display current or historical information. The purpose of the system is to collect variable equipment data to facilitate equipment utilization improvement and to increase the visibility of the production areas In this paper, we discuss the system description, implementation and training process, impact of EMS on manufacturing and benefits of the systems.
设备管理系统(EMS)是一种用于实时监控和跟踪设备状态、限制和PM计划的软件工具。EMS已被设计和定制,以支持MOS-2模具生产设施。该系统提供了整个工厂的图形表示。彩色编码图标表示设备的当前状态(即资质、生产、计划外维护等)。预防性维护计划和限制使用不同的模式表示。用户可以点击这些图标,并使用下拉菜单来更改、修改和显示当前或历史信息。该系统的目的是收集可变设备数据,以促进设备利用率的提高,并增加生产区域的可见性。本文讨论了系统的描述,实施和培训过程,EMS对制造的影响以及系统的效益。
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引用次数: 7
Win-win supplier-customer CIM partnering 双赢的供应商-客户CIM合作
Pub Date : 1995-11-13 DOI: 10.1109/ASMC.1995.484393
C. Recker, M. Hackerott
This paper presents the historical and future partnership strategy that Motorola has undertaken to deploy and provide future support for a very large scale Engineering Data Analysis System at Motorola. Motorola made a strategic decision to partner with an outside supplier to assist with the deployment and maintenance of the system so that Motorola could focus internal resources on strategic development. Motorola selected KLA Instruments, a supplier with a proven interest and expertise in the area of wafer fab yield management, as its strategic partner. In this unique partnership, KLA has the opportunity to extend the system into a commercially viable product to market as its own, as well as provide needed deployment and maintenance support to Motorola. Processes were established to achieve mutual success regarding technology transfer, installation, maintenance, and co-development of components of the product by the partners. KLA Instruments created a business division dedicated to the partnership. Motorola and KLA are moving forward together in a unique partnership agreement.
本文介绍了摩托罗拉的历史和未来的合作伙伴战略,该战略旨在为摩托罗拉大规模的工程数据分析系统提供未来的支持。摩托罗拉做出了一个战略决定,与外部供应商合作,协助部署和维护该系统,以便摩托罗拉能够将内部资源集中在战略发展上。摩托罗拉选择KLA仪器作为其战略合作伙伴,KLA仪器是一家在晶圆厂良率管理领域具有成熟兴趣和专业知识的供应商。在这种独特的合作伙伴关系中,KLA有机会将该系统扩展为商业上可行的产品,并作为自己的产品推向市场,同时为摩托罗拉提供所需的部署和维护支持。建立流程是为了在技术转让、安装、维护和合作伙伴共同开发产品组件方面取得共同成功。KLA仪器创建了一个业务部门,致力于合作伙伴关系。摩托罗拉和KLA将通过一项独特的合作协议共同向前迈进。
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引用次数: 0
Critical technology challenges in low power electronics 低功耗电子的关键技术挑战
Pub Date : 1995-11-13 DOI: 10.1109/ASMC.1995.484357
R. Singh, R. Sharangpani, K. F. Poole, M. Moslehi
The availability of ULSI CMOS operating at 1 V can lead to several revolutionary applications. In addition to innovative circuit designs, new materials and processes need to be developed for low power electronics. This is due to the fact that power dissipation depends on parasitic capacitance. Critical technologies are high quality high and low K dielectric materials and appropriate metalization schemes. We have successfully used rapid isothermal processing (RIP) for the deposition of high K and low K dielectric materials. We have used RIP assisted metalorganic chemical vapor deposition (MOCVD) technique for the deposition of high K materials having very low leakage current density (<1 pA/cm/sup 2/ at 1 V). It has been found that even at low processing temperatures (300 to 400/spl deg/C) the residual stress of the materials processed by conventional furnaces is much higher than that can be obtained by RIP. From the manufacturing point of view, new equipments need to be developed for the successful implementation of new technologies. The objective of this paper is to present our recent materials and processing results and the possible directions in meeting the equipment and process integration challenges.
工作在1v的ULSI CMOS的可用性可以导致几个革命性的应用。除了创新的电路设计外,还需要为低功耗电子产品开发新的材料和工艺。这是因为功率耗散取决于寄生电容。关键技术是高质量的高、低K介电材料和合适的金属化方案。我们已经成功地使用快速等温处理(RIP)沉积高K和低K介电材料。我们使用RIP辅助金属有机化学气相沉积(MOCVD)技术沉积了泄漏电流密度非常低(<1 pA/cm/sup 2/ at 1 V)的高K材料。研究发现,即使在较低的加工温度(300至400/spl℃)下,传统炉加工的材料的残余应力也远高于RIP。从制造的角度来看,新技术的成功实施需要开发新设备。本文的目的是介绍我们最近的材料和加工成果以及可能的方向,以满足设备和工艺集成的挑战。
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引用次数: 4
Can TOC and ABC coexist? [semiconductor manufacturing] TOC和ABC能共存吗?(半导体制造)
Pub Date : 1995-11-13 DOI: 10.1109/ASMC.1995.484333
C. R. Dedera
Arguably over the last 10 years Activity Based Costing (ABC) and the Theory of Constraints (TOC) have become two of the hottest trends in manufacturing. Companies are spending millions of dollars to start up state of the art ABC systems. Spurred on by TOC, manufacturing organizations are reevaluating how they run the factory and think of capacity. The conflict between TOC and ABC stems from the writings of Dr. E.M. Goldratt, the author of The Goal (1992). Clearly, Goldratt portrays cost accounting (ABC based or otherwise) as the villain preventing companies from obtaining their 'goal' to make more money. This paper addresses how Harris Semiconductor (HSS) is reconciling the apparent conflicts between ABC and TOC. HSS has had a state of the art ABC system for three years, but in the last year the manufacturing organization has begun using the concepts of TOC. The question HSS has had to answer is, can and should ABC and TOC coexist. HSS is redefining ABC's role within the context of its TOC manufacturing environment and believes they can coexist. TOC's focus is clear by emphasizing Throughput (T) and Inventory (I) while de-emphasizing Operating Expense (OE). Upper management struggles with TOC's de-emphasis on OE and its lack of a cost control alternative. To address this concern, operations management is turning to ABC as a tool to effectively control OE. HSS's perspective is unique in the TOC environment, which questions the value of ABC in manufacturing.
可以说,在过去的十年中,作业成本法(ABC)和约束理论(TOC)已经成为制造业的两个最热门的趋势。公司正在花费数百万美元来启动最先进的ABC系统。在TOC的推动下,制造业组织正在重新评估他们如何运营工厂和考虑产能。TOC和ABC之间的冲突源于E.M. Goldratt博士的著作《目标》(The Goal, 1992)。显然,Goldratt将成本会计(基于ABC或其他)描述为阻止公司实现赚更多钱的“目标”的恶棍。本文讨论了哈里斯半导体(HSS)如何调和ABC和TOC之间的明显冲突。HSS拥有最先进的ABC系统已有三年了,但在去年,制造组织已经开始使用TOC的概念。HSS必须回答的问题是,ABC和TOC能够并且应该共存。HSS正在重新定义ABC在其TOC制造环境中的角色,并相信它们可以共存。TOC的重点很明确,强调吞吐量(T)和库存(I),而不强调运营费用(OE)。高层管理人员与TOC不重视OE和缺乏成本控制替代方案作斗争。为了解决这个问题,运营管理正在转向ABC作为有效控制OE的工具。HSS的观点在TOC环境中是独一无二的,它质疑ABC在制造业中的价值。
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引用次数: 0
Inter-discipline cross-shift teams for station improvements-a case study 跨学科的跨班次的车站改进小组-一个案例研究
Pub Date : 1995-11-13 DOI: 10.1109/ASMC.1995.484399
B. Prendergast
Summary form only given. With the decreased lifetime of new technologies and increased cost of new facilities, there is increased pressure to ramp successfully, and as efficiently as possibly. At Fab 10, Intel's European Semiconductor Manufacturing site, this continuously challenging environment dictated a need for flexible cross-functional teams to take ownership of problems and solutions real-time. Focusing on the support team involved with the Amat 5000 dielectric by equipment set, a Station Improvement Team (SIT) was setup who's charter was to continuous improvement performance as measured by objective indicators measurable at the station. This paper details how the team coordinated Bay layout, improved operating logistics producing 30% utilization increase, reduced scrap by 2X and achieved synergy across shifts resulting in improved procedures on the floor.
只提供摘要形式。随着新技术寿命的缩短和新设施成本的增加,成功和尽可能高效地斜坡的压力越来越大。在英特尔的欧洲半导体制造基地Fab 10,这种不断挑战的环境要求灵活的跨职能团队实时掌握问题和解决方案。针对涉及Amat 5000电介质设备组的支持团队,成立了一个站点改进小组(SIT),该小组的职责是通过站点可测量的客观指标来持续改进性能。本文详细介绍了团队如何协调海湾布局,改善运营物流,提高30%的利用率,减少2倍的废品率,并实现跨班次的协同作用,从而改进了地板上的流程。
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引用次数: 0
Automation and statistical process control of a single wafer etcher in a manufacturing environment 制造环境中单个晶圆蚀刻机的自动化和统计过程控制
Pub Date : 1995-11-13 DOI: 10.1109/ASMC.1995.484373
J. Durham, V.J. Marcos, T. Vincent, J. Martinez, S. Shelton, G. Fortner, M. Clayton, S. Felker
Etch processing equipment has become increasingly complicated and precise etch control has become more critical as device geometry shrinks. To meet this challenge, internal microprocessors are currently used to control wafer handling, lot and wafer logistics, processing and process control, and maintenance functions. Recently, external systems have been developed to provide additional monitoring and control capabilities. This paper addresses the automation of a single wafer etch platform that can be used for polysilicon, oxide, or metal etching. In addition to the main processing chamber, the vacuum load locks can be configured for pre-etch or post-etch processes. The system microprocessor and existing SECS II software package make the tool a good candidate for external automation and statistical process control (ASPC). This paper will discuss two automation packages currently in use at Motorola's MOS6 wafer fab. The first automation package is a family of diagnostic and planned maintenance (PM) tools that interface with the etcher. The automation tools perform real time statistical process control on the wafers as they are processed. The second tool used for ASPC is the Cell Controller. The Cell Controller is a local recipe management system used to download recipes and recipe information to the etcher. A description of the software tools and the implementation in manufacturing will be presented. Techniques used for problem identification, troubleshooting and the status of the project are discussed.
蚀刻加工设备变得越来越复杂,随着设备几何尺寸的缩小,精确的蚀刻控制变得更加重要。为了应对这一挑战,内部微处理器目前用于控制晶圆处理、批量和晶圆物流、加工和过程控制以及维护功能。最近,已经开发了外部系统来提供额外的监测和控制功能。本文论述了可用于多晶硅、氧化物或金属蚀刻的单片蚀刻平台的自动化。除了主加工室外,真空负载锁可配置用于预蚀刻或后蚀刻工艺。系统微处理器和现有的SECS II软件包使该工具成为外部自动化和统计过程控制(ASPC)的良好候选者。本文将讨论摩托罗拉MOS6晶圆厂目前使用的两种自动化封装。第一个自动化包是一系列与蚀刻机接口的诊断和计划维护(PM)工具。自动化工具在晶圆加工过程中执行实时统计过程控制。用于ASPC的第二个工具是Cell Controller。Cell Controller是一个本地食谱管理系统,用于将食谱和食谱信息下载到蚀刻器。介绍了软件工具及其在制造中的实现。讨论了用于问题识别、故障排除和项目状态的技术。
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引用次数: 8
Centre Commun CNET SCS-THOMSON in Crolles, France or how R&D and manufacturing cooperate in the same production line 法国Crolles的CNET SCS-THOMSON中心,或研发和制造如何在同一条生产线上合作
Pub Date : 1995-11-13 DOI: 10.1109/ASMC.1995.484367
M. Brillouet
The Centre Commun CNET SGS-THOMSON in Crolles, France, integrates advanced technology research within a 200 mm ASIC CMOS and BiCMOS evolutive production line, in order to reduce the development cost and optimise the cycle time from early research to production. This presentation review some key factors which contributed to the good co-operation between R&D and manufacturing in this line.
位于法国Crolles的CNET CNET - thomson中心将先进的技术研究集成到200mm ASIC CMOS和BiCMOS进化生产线中,以降低开发成本并优化从早期研究到生产的周期时间。本报告回顾了促成该领域研发与制造良好合作的一些关键因素。
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引用次数: 0
Partnering relationships with suppliers result in improved cost, quality and delivery performance 与供应商的合作关系改善了成本、质量和交货性能
Pub Date : 1995-11-13 DOI: 10.1109/ASMC.1995.484365
Patti Wasmund
Timely procurement of high quality parts is essential in production of reliable, high technology products. To achieve this end, FSI International has adopted a new supplier management philosophy: FSI and its suppliers are partners working toward a common goal of reduced costs, consistent, high quality parts and increased on-time deliveries. To implement this philosophy, FSI has defined its expectations and requirements of its suppliers, improved communication with its suppliers and restructured its Purchasing Department. Partnering relationships between FSI and its suppliers have resulted in clear improvements in cost, quality and on-time delivery.
及时采购高质量的零件对于生产可靠的高科技产品至关重要。为了实现这一目标,FSI国际采用了一种新的供应商管理理念:FSI和供应商是合作伙伴,为降低成本,一致,高质量的零件和增加准时交货的共同目标而努力。为了贯彻这一理念,FSI明确了对供应商的期望和要求,改善了与供应商的沟通,并重组了采购部门。FSI和供应商之间的合作关系在成本、质量和准时交货方面取得了明显的进步。
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引用次数: 2
The SEMATECH SSQA for supplier quality assessment and continuous improvement SEMATECH SSQA供应商质量评估和持续改进
Pub Date : 1995-11-13 DOI: 10.1109/ASMC.1995.484389
J. Schuler
A common problem confronting the semiconductor industry is the number of redundant and often conflicting quality audits device manufacturers require of their suppliers-the members of SEMI. Thousands of hours and millions of dollars are consumed by customers and suppliers annually in the search for the holy grail of supplier quality. Customers and suppliers alike are subject to a disorganized pursuit for meaningful information about supplier quality. One approach being used by SEMATECH member companies is a Standardized Supplier Quality Assessment, or SSQA. These companies have agreed to use a common documentation and quality assessment process and to cooperate in staffing the assessment teams. This paper reports on the results and benefits of the SEMATECH SSQA assessments in the industry. Information was obtained from a survey of SEMATECH members and companies that have participated in the SSQA process. Results are reported in graphical form to compare the expectations of the device manufacturers and the companies subject to the assessment. The survey attempts to provide insight into the effectiveness of the SSQA process in gathering quality data, as a mechanism for partnering between supplier/customer and as a tool for continuous improvement.
半导体行业面临的一个常见问题是,设备制造商要求其供应商(SEMI成员)进行冗余且经常相互冲突的质量审计。客户和供应商每年花费数千小时和数百万美元来寻找供应商质量的圣杯。顾客和供应商一样,对供应商质量的有意义的信息的追求是无组织的。SEMATECH成员公司使用的一种方法是标准化供应商质量评估(SSQA)。这些公司已经同意使用共同的文档和质量评估过程,并在评估小组的人员配备方面进行合作。本文报告了SEMATECH SSQA评估在行业中的结果和效益。这些信息是从对SEMATECH成员和参与SSQA过程的公司的调查中获得的。结果以图形形式报告,以比较设备制造商和接受评估的公司的期望。该调查试图深入了解SSQA过程在收集质量数据方面的有效性,作为供应商/客户之间合作的机制和持续改进的工具。
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引用次数: 1
期刊
Proceedings of SEMI Advanced Semiconductor Manufacturing Conference and Workshop
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