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Current realities and future opportunities for Russia's semiconductor industry 俄罗斯半导体产业的现状与未来机遇
Pub Date : 1995-11-13 DOI: 10.1109/ASMC.1995.484368
A. Sukhoparov
The post Soviet Union development of the enterprises of the Russian electronics industry is resembling the personality development model. Having recognized their lack of competence, Russian managers are now developing various ways to transform their enterprises. One of the ways is to transform, in several stages, the R&D department into specialized targeted groups and further create the modern SC manufacturing facilities on their basis.
后苏联时期俄罗斯电子工业企业的发展具有类似人格发展模式的特点。认识到自身能力不足后,俄罗斯的管理人员正在研究各种方法来改造企业。方法之一是分几个阶段将研发部门转变为专门的目标群体,并在此基础上进一步创建现代化的SC制造设施。
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引用次数: 0
Passive evaluation of surface and bulk ionic deposition from resist removal using surface photovoltage 利用表面光电压对抗蚀剂去除过程中的表面和大块离子沉积进行被动评价
Pub Date : 1995-11-13 DOI: 10.1109/ASMC.1995.484396
S. Brown, P. Ackmann, V. Wenner, J. Lowell, W. Ostrout, C. Willson
In this paper we report on the application of optical surface photovoltage (SPV) to both quantify and qualify both surface and bulk effects of transition and alkaline metals deposited from photoresist in CZ P-type silicon. Using standard and specially prepared 1.2 /spl mu/ resist chemistry, we will demonstrate systematically that specific ions can affect surface charge and minority carrier lifetime. We will also show how the technique can be used for nondestructive, in-line assessment of resist-deposited contaminant metals.
本文报道了光学表面光电压(SPV)在czp型硅中沉积的过渡金属和碱性金属的表面和体效应的量化和定性应用。采用标准的和专门制备的1.2 /spl μ m /抗蚀剂化学方法,系统地论证了特定离子对表面电荷和少数载流子寿命的影响。我们还将展示如何将该技术用于非破坏性,在线评估电阻沉积的污染金属。
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引用次数: 1
Plasma etch tool selection criteria for minimizing cost of ownership 等离子蚀刻工具的选择标准,以尽量减少拥有成本
Pub Date : 1995-11-13 DOI: 10.1109/ASMC.1995.484334
K. Mautz, R. Bloom
As capital requirements for new integrated circuit factories increase, cost of ownership for the wafer factory equipment becomes increasingly important. Utilization of a mix-and-match equipment strategy in lithography, combining critical and noncritical tools has been used as a technique to increase productivity. Despite the success of mix-and-match lithography strategies, the application of this strategy for etch tools has lagged. The requirements of the specific etch processes can be evaluated to determine the suitability of noncritical tool applications to meet the process requirements. Tool cost ratios and cost of ownership calculations are used to determine the potential savings in terms of capital outlays and wafer costs. It was found that potential savings of 10-26% could be achieved using the critical/noncritical etch tool selection strategy.
随着新集成电路工厂的资金需求增加,晶圆工厂设备的拥有成本变得越来越重要。在光刻中使用混合和匹配设备策略,将关键和非关键工具相结合,已被用作提高生产率的技术。尽管混合匹配光刻策略取得了成功,但这种策略在蚀刻工具中的应用却滞后。可以对特定蚀刻工艺的要求进行评估,以确定非关键工具应用的适用性,以满足工艺要求。工具成本比率和拥有成本计算用于确定资本支出和晶圆成本方面的潜在节省。研究发现,使用关键/非关键蚀刻工具选择策略可以节省10-26%的潜在成本。
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引用次数: 1
Reconvergent specular detection of material defects on silicon 硅材料缺陷的反射反射检测
Pub Date : 1995-11-13 DOI: 10.1109/ASMC.1995.484355
M.B. Ferrara, K. Welch, L.D. Clementi, J. D. Hunt, S. Wolter, E.C. Bates
The ability to detect and classify material defects, such as epitaxial stacking faults, and pits in the surface region of silicon substrates is rapidly gaining importance as an additional wafer evaluation criterion. Traditionally, surface scanning inspection systems (SSIS) have been utilized to detect and quantify particulate contamination in process control applications. This study investigates the ability to detect and image these material defects using an enhanced SSIS. The imaging apparatus studied for this unique method operates concurrently with the conventional mode of operation for particle detection which relies on light scattering events. In the case of imaging material defects, a loss in the reflected light source beam intensity is measured. This technique, reconvergent specular detection (RSD), samples the reflected beam and is more commonly known as light channel detection. Stacking faults, pits, and slurry residue, common defect features on silicon, are examined in this study using the light channel detector. This work establishes that these types of defects are difficult to quantify when restricted to conventional detection methods. The light channel detection method, however, is capable of accurately imaging these defects according to size and shape. This paper highlights these results explains light channel phenomena in terms of detection theory and defect surface area. This novel imaging method offers a means of both detecting material defects and classifying them.
检测和分类材料缺陷的能力,如外延堆积缺陷和硅衬底表面的凹坑,作为额外的晶圆评估标准,正迅速变得越来越重要。传统上,表面扫描检测系统(SSIS)已被用于检测和量化过程控制应用中的颗粒污染。本研究探讨了使用增强型SSIS检测和成像这些材料缺陷的能力。为这种独特方法所研究的成像装置与依赖于光散射事件的粒子检测的传统操作模式同时工作。在成像材料缺陷的情况下,测量反射光源光束强度的损失。这种技术,即再收敛镜面检测(RSD),对反射光束进行采样,通常被称为光通道检测。利用光通道探测器对硅表面常见的缺陷特征——堆积缺陷、凹坑和浆液残留进行了研究。这项工作建立了这些类型的缺陷是难以量化时,仅限于传统的检测方法。然而,光通道检测方法能够根据尺寸和形状对这些缺陷进行精确成像。本文着重从检测理论和缺陷表面积两个方面对光通道现象进行了解释。这种新的成像方法为材料缺陷的检测和分类提供了一种新的方法。
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引用次数: 2
Yield enhancement strategies for start-up of a high-volume 8-inch wafer fab 8英寸晶圆厂启动的良率提升策略
Pub Date : 1995-11-13 DOI: 10.1109/ASMC.1995.484385
F. Lee, Ping Wang, R. Ceton, R. Goodner, M. Chan
This paper describes the yield enhancement strategies used in the startup of Motorola's MOS 12 fab, with the goal of establishing production capability in minimum time. This goal was achieved by implementing process qualification with real time in-line defect monitoring using a well characterized memory product. Wafer inspection and troubleshooting were facilitated by the acquisition of patterned wafer inspection tools employing several different defect detection technologies: pattern analysis, optical pattern filtering, and light scattering. The considerations for equipment startup are discussed, with emphasis on in-line inspection strategy and data analysis tools.
本文介绍了摩托罗拉MOS 12晶圆厂启动时的良率提升策略,目标是在最短的时间内建立生产能力。这一目标是通过使用具有良好特征的存储器产品,通过实时在线缺陷监控来实现过程确认的。晶圆检测工具采用了几种不同的缺陷检测技术:模式分析、光学模式过滤和光散射,从而促进了晶圆检测和故障排除。讨论了设备启动的注意事项,重点是在线检查策略和数据分析工具。
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引用次数: 7
Economic impact of a new interferometer providing improved overlay for advanced microlithography 新型干涉仪对先进微光刻技术的经济影响
Pub Date : 1995-11-13 DOI: 10.1109/ASMC.1995.484345
P. Henshaw, S. Lis
The goal of this paper is to examine the economic impact of improved overlay during the lithography process. The motivation for this work is the development at SPARTA of an interferometer able to compensate directly for air turbulence. This improved interferometer will allow better stage positioning, lens and reticle characterization, and alignment of wafers during exposure. In this paper, we examine the effects of improved overlay on integrated circuit (IC) yield and the resulting increase in value to the IC manufacturer for present and future IC generations.
本文的目的是研究改进的覆盖层在光刻过程中的经济影响。这项工作的动机是在SPARTA开发一种能够直接补偿空气湍流的干涉仪。这种改进的干涉仪将允许更好的舞台定位,镜头和光栅的特性,以及在曝光期间的晶圆对准。在本文中,我们研究了改进的覆盖层对集成电路(IC)良率的影响,以及由此产生的IC制造商当前和未来IC代的价值增加。
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引用次数: 2
Rapid thermal processing (RTP) applied to ion implant anneal for 0.25 /spl mu/m technology 快速热处理(RTP)应用于0.25 /spl mu/m工艺的离子注入退火
Pub Date : 1995-11-13 DOI: 10.1109/ASMC.1995.484327
S. D. Hossain, M. Paś, G. Miner, C. Cleavelin
The process and machine performance of an ion implantation anneal process performed using a Rapid Thermal Processing (RTP) system for 0.25 /spl mu/m technology are presented. As outlined in the 1994 Semiconductor Industry Association (SIA) National Technology Roadmap for Semiconductors, the 0.25 /spl mu/m devices will require junction depths of 50 to 120 nm and a surface concentration at channel of 1E18 atoms-cm/sup -3/. These requirements for junction depth and surface concentration can only be met by using an RTP for the ion implant anneal. This paper reviews the process performance of the anneal process in terms of sheet resistance, surface and bulk contamination. It also includes the results of an initial and final marathon to qualify the RTP for use in a manufacturing environment.
介绍了采用快速热处理(RTP)系统进行0.25 /spl mu/m工艺的离子注入退火工艺的工艺和机器性能。正如1994年半导体工业协会(SIA)国家半导体技术路线图所概述的那样,0.25 /spl mu/m器件将要求结深度为50至120 nm,通道表面浓度为1E18原子-cm/sup -3/。这些对结深度和表面浓度的要求只能通过使用RTP进行离子注入退火来满足。本文从板材阻力、表面污染和整体污染等方面综述了退火工艺的工艺性能。它还包括初始和最终马拉松的结果,以使RTP能够在制造环境中使用。
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引用次数: 1
A process for removing moisture from metal surfaces and inhibiting water from readsorbing using organosilanes 一种使用有机硅烷从金属表面除去水分并抑制水再吸附的方法
Pub Date : 1995-11-13 DOI: 10.1109/ASMC.1995.484366
S. Fine, A. D. Johnson, J. Langan, R. Pearce
Summary form only given. The storage of ultra-high purity (UHP) gases is a critical issue to the electronics industry. To prepare a storage vessel or delivery manifold for ultra-high purity gas service, all the atmospheric contaminants must be thoroughly removed from the system. Of these contaminants, atmospheric moisture is the most difficult to remove. It readily condenses on metal surfaces in multiple layers with a large heat adsorption. Typically, moisture is removed by purging or evacuation for long periods of time. In some cases it takes several weeks to adequately remove moisture from a delivery system. This is an expensive, time consuming process. Sometimes systems are heated to high temperature to reduce the time required to remove moisture. However, heating is not always practical, and it does nothing to prevent re-adsorption of water if the system is again exposed to ambient atmosphere. In many cases, moisture is the critical contaminant in the gas delivery system. This is especially true when the ultra-high purity gas is corrosive. Gases such as hydrogen chloride, hydrogen bromide, fluorine, tungsten hexafluoride and other halogen containing gases will severely corrode many metals if moisture is present. Corrosion of the storage vessel or delivery manifold can result in introduction of particle or gas-phase impurities into the ultra-high purity gas, or in extreme cases, result in failure of the system. Components such as valves, regulators, and mass now controllers are very susceptible to failure due to corrosion and frequently need to be replaced. This paper describes a new method for rapidly removing moisture from metal surfaces used in the packaging and delivery of high purity bulk and corrosive-speciality gases. Furthermore, the process passivates the metal by forming a hydrophobic surface that prevents water from readsorbing. Reagents of the type RsiXYZ where R is an alkyl group and at least one of X, Y, or Z is a hydrolyzable group are shown to enhance the removal of surface adsorbed moisture and gaseous product (HX). The HX by-product and unreacted RsiXYZ are rapidly and completely purged from the system. Since water is removed from the surface by chemical reaction rather than by simple purging, the initial dry down is faster. In addition to removing adsorbed water, the treatment incorporates a stable organosilicon group into the surface which greatly reduces the polar character associated with the OH terminated surface. The treated surface is hydrophobic inhibiting water from re-adsorbing during a subsequent moisture exposure. Stainless steel surfaces passivated in this manner are shown to have improved corrosion resistance compared to unpassivated stainless steel.
只提供摘要形式。超高纯度(UHP)气体的储存是电子工业的一个关键问题。要准备用于超高纯度气体服务的存储容器或输送歧管,必须从系统中彻底去除所有大气污染物。在这些污染物中,大气中的水分是最难去除的。它很容易在金属表面多层凝结,具有很大的吸热性。通常,通过长时间的清洗或抽气来除去水分。在某些情况下,需要几个星期才能充分清除输送系统中的水分。这是一个昂贵、耗时的过程。有时系统被加热到高温,以减少去除水分所需的时间。然而,加热并不总是可行的,而且如果系统再次暴露在环境大气中,它也不能防止水的重新吸附。在许多情况下,湿气是气体输送系统中的关键污染物。当超高纯度气体具有腐蚀性时尤其如此。气体,如氯化氢、溴化氢、氟、六氟化钨和其他含卤素的气体,如果有水分存在,会严重腐蚀许多金属。存储容器或输送歧管的腐蚀可能导致颗粒或气相杂质进入超高纯度气体中,或者在极端情况下导致系统故障。阀门、调节器和质量控制器等组件很容易因腐蚀而失效,需要经常更换。本文介绍了一种用于包装和输送高纯度散装气体和腐蚀性特种气体的金属表面快速除湿的新方法。此外,该工艺通过形成疏水表面来钝化金属,防止水重新吸收。RsiXYZ型试剂,其中R为烷基,X、Y或Z中至少有一个为可水解基团,可增强表面吸附的水分和气态产物(HX)的去除。HX副产物和未反应的RsiXYZ迅速而完全地从系统中清除。由于水是通过化学反应而不是简单的清洗从表面除去的,所以最初的干燥速度更快。除了去除吸附的水外,该处理还将稳定的有机硅基团纳入表面,从而大大降低了与OH端接表面相关的极性特征。处理过的表面是疏水性的,在随后的潮湿暴露中抑制水的再吸附。与未钝化的不锈钢相比,以这种方式钝化的不锈钢表面具有更好的耐腐蚀性。
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引用次数: 0
PM effectiveness as a high leverage output improvement methodology 项目管理有效性作为一种高杠杆产出改进方法
Pub Date : 1995-11-13 DOI: 10.1109/ASMC.1995.484376
S. Saha, C. Kuppuswamy, J. Kraus
Intel Corporation has typically increased factory output by either adding more bottleneck equipment and/or improving equipment utilization. Utilization improvements were achieved by improving availability while maintaining the same or lower gap between availability and utilization. Typical availability improvement projects would require hardware changes (e.g. faster robots, faster pumps) or process changes, both of which have some level of technology risks. Lower risks from procedural changes make it an attractive alternate path for improvements. The seed idea for this program came from another Intel Fab experience which showed that right after a scheduled PM, the unscheduled downtimes would, immediately following a PM, almost double the baseline preceding the PM. This pointed to an opportunity to understand the PM content and its relationships to the equipment reliability since the experience indicated that, during every PM some "damage" was being done to the equipment which subsequently caused the post-PM failures. Since most of the improvements came from "procedural" improvements, this methodology has the added benefits of being "low risk". The "Indy 500" Team was formed in response to the low reliability of a tool that was factory output constraints. The Team consisted of all technicians from all shifts to improve teamwork, communication and training.
英特尔公司通常通过增加更多的瓶颈设备和/或提高设备利用率来增加工厂产量。通过提高可用性,同时保持可用性和利用率之间相同或更小的差距,实现了利用率的改进。典型的可用性改进项目将需要硬件更改(例如,更快的机器人,更快的泵)或过程更改,这两者都有一定程度的技术风险。程序更改的风险较低,这使其成为一种有吸引力的改进替代途径。这个程序的种子想法来自另一个英特尔晶圆厂的经验,该经验表明,在计划的PM之后,计划外的停机时间几乎是PM之前基线的两倍。这表明有机会了解PM内容及其与设备可靠性的关系,因为经验表明,在每次PM期间都会对设备造成一些“损坏”,从而导致PM后故障。由于大多数改进来自“程序”改进,这种方法具有“低风险”的附加好处。“印第500”车队的成立是为了应对一种工具的低可靠性,这是工厂产量的限制。该团队由所有轮班的技术人员组成,以提高团队合作,沟通和培训。
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引用次数: 0
Manufacturability improvements of inductively coupled plasma etch chambers in PVD tools PVD工具中电感耦合等离子体腐蚀腔的可制造性改进
Pub Date : 1995-11-13 DOI: 10.1109/ASMC.1995.484328
A. Berti, E.A. Bonner
To accommodate the decreasing gate oxide thickness associated with Digital's new 0.5 /spl mu/m technology, the hardware for the pre-metallization sputter etches was retrofitted to reduce plasma damage. This change consisted of replacing the triode sputtering chambers in five sputtering tools with inductively coupled plasma sources. The new hardware not only had to be fully characterized and optimized, but required another climb up the manufacturability learning curve for particulate control and maintainability. Over a year and a half period, new procedures to improve availability were implemented resulting in a 9,000 wafer increase in the number of wafers run between etch chambers preventative maintenance intervals.
为了适应与Digital的新0.5 /spl mu/m技术相关的栅极氧化物厚度的减少,对预金属化溅射蚀刻的硬件进行了改造,以减少等离子体损伤。这一变化包括用电感耦合等离子体源取代五个溅射工具中的三极管溅射室。新硬件不仅需要充分表征和优化,还需要在颗粒控制和可维护性的可制造性学习曲线上再爬升一次。在一年半的时间里,实施了提高可用性的新程序,导致蚀刻室之间预防性维护间隔的晶圆数量增加了9,000片。
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引用次数: 0
期刊
Proceedings of SEMI Advanced Semiconductor Manufacturing Conference and Workshop
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