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Optimizing the greenhouse gas emissions of waste transfer and transport: An integration of life cycle assessment and vehicle routing problem 优化废物转移和运输的温室气体排放:生命周期评估与车辆路线问题的整合
IF 7.1 2区 环境科学与生态学 Q1 ENGINEERING, ENVIRONMENTAL Pub Date : 2024-09-02 DOI: 10.1016/j.wasman.2024.08.034

This study presents a comprehensive analysis of greenhouse gas (GHG) emissions associated with waste transfer and transport, incorporating derived leachate treatment—a factor often overlooked in existing research. Employing an integration model of life cycle assessment and a vehicle routing problem (VRP) methods, we evaluated the GHG reduction potential of waste transfer and transport system. Two Chinese counties with different topographies and demographics were selected, yielding 80 scenarios that factored in waste source separation as well as vehicle capacity, energy sources, and routes. The functional unit (FU) is transferring and transporting 1 tonne waste and treating derived leachate. The GHG emissions varied from 12 to 39 kg CO2 equivalent per FU. Waste source separation emerged as the most impactful mitigation strategy, not only for the studied system but for an integrated waste management system. Followings are the use of larger capacity vehicles and electrification of the vehicles. These insights are instrumental for policymakers and stakeholders in optimizing waste management systems to reduce GHG emissions.

本研究全面分析了与废物转移和运输相关的温室气体(GHG)排放,其中包括衍生的渗滤液处理--这是现有研究中经常忽略的一个因素。我们采用生命周期评估集成模型和车辆路由问题(VRP)方法,评估了垃圾中转和运输系统的温室气体减排潜力。我们选取了中国两个地形和人口状况不同的县,得出了 80 种方案,这些方案考虑了垃圾源头分类以及车辆容量、能源和路线等因素。功能单元(FU)为转移和运输 1 吨垃圾并处理衍生的沥滤液。每个功能单元的温室气体排放量从 12 千克二氧化碳当量到 39 千克二氧化碳当量不等。不仅对于所研究的系统,而且对于综合废物管理系统而言,废物源头分类都是影响最大的减排策略。其次是使用大容量车辆和车辆电气化。这些见解有助于决策者和利益相关者优化废物管理系统,减少温室气体排放。
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引用次数: 0
Exposing the pitfalls of plastics mechanical recycling through cost calculation 通过成本计算揭示塑料机械回收的陷阱
IF 7.1 2区 环境科学与生态学 Q1 ENGINEERING, ENVIRONMENTAL Pub Date : 2024-09-02 DOI: 10.1016/j.wasman.2024.08.017

The plastic industry needs to match the recycling goals set by the EU. Next to technological hurdles, the cost of plastics mechanical recycling is an important modality in this transition. This paper reveals how business economic cost calculation can expose significant pitfalls in the recycling process, by unravelling limitations and boundary conditions, such as scale. By combining the business economic methodology with a Material Flow Analysis, this paper shows the influence of mass retention of products, the capacity of the processing lines, scaling of input capacity, and waste composition on the recycling process and associated costs. Two cases were investigated: (i) the Initial Sorting in a medium size Material Recovery Facility and (ii) an improved mechanical recycling process for flexibles − known as the Quality Recycling Process − consisting of Additional Sorting and Improved Recycling. Assessing the whole recycling chain gives a more holistic insight into the influences of choices and operating parameters on subsequent costs in other parts of the chain and results in a more accurate cost of recycled plastic products. This research concluded that the cost of Initial Sorting of flexibles is 110,08–122,53 EUR/t, while the cost of subsequent Additional Sorting and Improved Recycling ranges from 566,26 EUR/t for rPE Flex to 735,47 EUR/t for rPP Film, these insights can be used to determine a fair price for plastic products. For the Quality Recycling Process it was shown that rationalisation according to the identified pitfalls can reduce the cost per tonne of product by 15–26%.

塑料行业需要达到欧盟设定的回收目标。除技术障碍外,塑料机械回收的成本也是这一转变的重要方式。本文揭示了商业经济成本计算如何通过揭示限制和边界条件(如规模)来揭示回收过程中的重大隐患。通过将商业经济方法与物料流分析相结合,本文展示了产品的质量保留、加工生产线的能力、输入能力的规模以及废物成分对回收过程和相关成本的影响。本文对两个案例进行了研究:(i) 中等规模材料回收设施的初始分拣;(ii) 改进后的柔性材料机械回收流程(称为 "优质回收流程"),包括额外分拣和改进回收。对整个回收链进行评估,可以更全面地了解选择和操作参数对回收链其他部分后续成本的影响,从而得出更准确的回收塑料产品成本。这项研究得出的结论是,柔性塑料的初始分拣成本为 110.08-122.53 欧元/吨,而后续附加分拣和改进回收的成本从 566.26 欧元/吨(rPE 柔性塑料)到 735.47 欧元/吨(rPP 薄膜)不等。对于优质回收流程,根据已发现的隐患进行合理化,可将每吨产品的成本降低 15-26%。
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引用次数: 0
Evaluation of greenhouse gas emission and reduction potential of high-food-waste-content municipal solid waste landfills: A case study of a landfill in the east of China 高厨余垃圾填埋场温室气体排放及减排潜力评估:中国东部垃圾填埋场案例研究
IF 7.1 2区 环境科学与生态学 Q1 ENGINEERING, ENVIRONMENTAL Pub Date : 2024-09-01 DOI: 10.1016/j.wasman.2024.08.029

This study proposes a comprehensive evaluation method based on a two-stage model to assess greenhouse gas (GHG) emissions and reductions in high-food-waste-content (HFWC) municipal solid waste (MSW) landfills. The proposed method considers typical processes such as fugitive landfill gas (LFG), LFG collection, flaring, power generation, and leachate treatment. A case study of an HFWC MSW landfill in eastern China is considered to illustrate the evaluation. The findings revealed that the GHG emissions equivalent of the case landfill amounted to 21.23 million tons from 2007 to 2022, averaging 1.03 tons CO2-eq per ton of MSW. There was a potential underestimation of LFG generation at the landfill site during the initial stages, which led to delayed LFG collection and substantial fugitive LFG emissions. Additionally, the time distribution of GHG emissions from HFWC MSW was significantly different from that of low-food-waste-content (LFWC) MSW landfills, with peak emissions occurring much earlier. Owing to the rapid degradation characteristics of HFWC MSW, the cumulative LFG production of the landfill by 2022 (2 years after the final cover) was projected to reach 77 % of the total LFG potential. In contrast, it would take until 2030 for LFWC MSW landfills to reach this level. Furthermore, various scenarios were analyzed, in which if the rapid LFG generation characteristics of HFWC MSW are known in advance, and relevant facilities are constructed ahead of time, the collection efficiency can be improved from 31 % to over 78 %, resulting in less GHG emissions.

本研究提出了一种基于两阶段模型的综合评估方法,用于评估高食物垃圾含量(HFWC)城市固体废物(MSW)填埋场的温室气体(GHG)排放量和减排量。所提议的方法考虑了典型的流程,如逸散填埋气 (LFG)、LFG 收集、燃烧、发电和渗滤液处理。为说明评估结果,对华东地区的一个高氟低碳世界 MSW 垃圾填埋场进行了案例研究。研究结果表明,从 2007 年到 2022 年,该案例填埋场的温室气体排放当量为 2123 万吨,平均每吨 MSW 排放 1.03 吨二氧化碳当量。在初始阶段,可能低估了垃圾填埋场的垃圾填埋气(LFG)产生量,这导致了垃圾填埋气(LFG)收集的延迟和大量的垃圾填埋气(LFG)逃逸性排放。此外,高含金量厨余垃圾填埋场的温室气体排放时间分布与低含金量厨余垃圾填埋场的温室气体排放时间分布明显不同,排放峰值出现得更早。由于高厨余垃圾的快速降解特性,预计到 2022 年(最终覆盖后两年),垃圾填埋场的累计垃圾填埋气产量将达到总垃圾填埋气潜力的 77%。相比之下,LFWC MSW 垃圾填埋场需要到 2030 年才能达到这一水平。此外,还分析了各种方案,如果提前了解高频纤维素城市固体废物的快速垃圾填埋气(LFG)产生特性,并提前建设相关设施,则收集效率可从 31% 提高到 78% 以上,从而减少温室气体排放。
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引用次数: 0
High-solid digestion – A comparison of completely stirred and plug-flow reactor systems 高固体消化 - 完全搅拌式和塞流式反应器系统的比较
IF 7.1 2区 环境科学与生态学 Q1 ENGINEERING, ENVIRONMENTAL Pub Date : 2024-08-31 DOI: 10.1016/j.wasman.2024.08.025

High-solid digestion (HSD) for biogas production is a resource-efficient and sustainable method to treat organic wastes with high total solids content and obtain renewable energy and an organic fertiliser, using a lower dilution rate than in the more common wet digestion process. This study examined the effect of reactor type on the performance of an HSD process, comparing plug-flow (PFR) type reactors developed for continuous HSD processes, and completely stirred-tank reactors (CSTRs) commonly used for wet digestion. The HSD process was operated in thermophilic conditions (52 °C), with a mixture of household waste, garden waste and agricultural residues (total solids content 27–28 %). The PFRs showed slightly better performance, with higher specific methane production and nitrogen mineralisation than the CSTRs, while the reduction of volatile solids was the same in both reactor types. Results from 16S rRNA gene sequencing showed a significant difference in the microbial population, potentially related to large differences in stirring speed between the reactor types (1 rpm in PFRs and 70–150 rpm in CSTRs, respectively). The bacterial community was dominated by the genus Defluviitoga in the PFRs and order MBA03 in the CSTRs. For the archaeal community, there was a predominance of the genus Methanoculleus in the PFRs, and of the genera Methanosarcina and Methanothermobacter in the CSTRs. Despite these shifts in microbiology, the results showed that stable digestion of substrates with high total solids content can be achieved in both reactor types, indicating flexibility in the choice of technique for HSD processes.

用于生产沼气的高固体消化(HSD)是一种资源节约型和可持续发展的方法,可用于处理总固体含量较高的有机废物,并获得可再生能源和有机肥料,其稀释率低于更常见的湿法消化工艺。本研究比较了为连续 HSD 工艺开发的塞流式(PFR)反应器和常用于湿法消化的完全搅拌罐反应器(CSTR),考察了反应器类型对 HSD 工艺性能的影响。HSD 工艺在嗜热条件(52 °C)下运行,混合了生活垃圾、花园垃圾和农业残留物(总固体含量为 27-28%)。PFR 的性能略好于 CSTR,甲烷产量和氮矿化度均高于 CSTR,而两种反应器的挥发性固体减少量相同。16S rRNA 基因测序结果显示,微生物群落存在显著差异,这可能与反应器类型之间搅拌速度的巨大差异有关(PFR 和 CSTR 的搅拌速度分别为 1 rpm 和 70-150 rpm)。在 PFR 中,细菌群落以 Defluviitoga 属为主,而在 CSTR 中则以 MBA03 目为主。在古细菌群落中,PFRs 中主要是 Methanoculleus 属,CSTRs 中主要是 Methanosarcina 属和 Methanothermobacter 属。尽管微生物发生了这些变化,但结果表明,两种类型的反应器都能对总固体含量较高的底物进行稳定消化,这表明在选择 HSD 工艺技术时具有灵活性。
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引用次数: 0
A low-temperature co-treatment of diethylhexyl phthalate-rich polyvinyl chloride and waste copper catalyst by subcritical water (hydrothermal treatment): Dechlorination, recovery of diethylhexyl phthalate and copper 利用亚临界水对富含邻苯二甲酸二正己酯的聚氯乙烯和废铜催化剂进行低温共处理(水热处理):脱氯、回收邻苯二甲酸二正己酯和铜
IF 7.1 2区 环境科学与生态学 Q1 ENGINEERING, ENVIRONMENTAL Pub Date : 2024-08-31 DOI: 10.1016/j.wasman.2024.08.032

As one of the most widespread plastics in the world, the recycling of diethylhexyl phthalate-rich polyvinyl chloride (DEHP-rich PVC) faces great challenges because of the high levels of Cl and plasticizers. On the other hand, waste copper catalyst (WCC) discharged from various industrial processes is not effectively recycled. In this study, a significant synergistic effect between the DEHP-rich PVC and WCC was found in a subcritical water (SubCW) medium, and a co-treatment of the DEHP-rich PVC and WCC was developed by the SubCW process. The introduction of WCC significantly improved the dechlorination efficiency of the DEHP-rich PVC to 96.03 % at a low temperature of 250 °C. Under the optimal conditions, the leaching of copper from WCC reached a maximum of 81.08 %. Oil products included DEHP (55.7 %, GC peak area%), 3-methyl-3-heptene (37.3 %, GC peak area%), and 2-ethyl-1-hexanol (7.0 %, GC peak area%). The dechlorination pathways of the DEHP-rich PVC included hydroxyl substitution and direct dechlorination. HCl released from the DEHP-rich PVC led to a decrease in the pH of the system and significant copper leaching from the WCC. DEHP was decomposed by hydrolysis, dehydration, and rearrangement reaction by the SubCW co-treatment process. The enhancement mechanism of the WCC for the dechlorination of the DEHP-rich PVC was based on that the conversion of copper species in the SubCW promoted the formation of hydroxyl radicals and the hydroxyl substitution for chlorine in PVC molecular chain. The proposed SubCW low-temperature co-treatment could be a prospective strategy for the low-energy and synchronous recovery of the two different wastes of the DEHP-rich PVC and WCC.

富含邻苯二甲酸二乙基己酯的聚氯乙烯(DEHP-rich PVC)是世界上最广泛使用的塑料之一,由于其含有大量的 Cl 和增塑剂,其回收利用面临着巨大的挑战。另一方面,各种工业生产过程中排出的废铜催化剂(WCC)并未得到有效回收。本研究发现,在亚临界水(SubCW)介质中,富含 DEHP 的聚氯乙烯与 WCC 之间存在明显的协同效应,并通过亚临界水工艺开发出了富含 DEHP 的聚氯乙烯与 WCC 的协同处理方法。在 250 °C 的低温条件下,WCC 的引入大大提高了富含 DEHP 的 PVC 的脱氯效率,达到 96.03%。在最佳条件下,WCC 对铜的浸出率最高可达 81.08%。油类产物包括 DEHP(55.7%,气相色谱峰面积%)、3-甲基-3-庚烯(37.3%,气相色谱峰面积%)和 2-乙基-1-己醇(7.0%,气相色谱峰面积%)。富含 DEHP 的聚氯乙烯的脱氯途径包括羟基取代和直接脱氯。富含 DEHP 的聚氯乙烯释放出的 HCl 导致系统 pH 值下降,铜从 WCC 中大量沥出。在 SubCW 协同处理过程中,DEHP 通过水解、脱水和重排反应被分解。WCC 对富含 DEHP 的聚氯乙烯脱氯作用的增强机制是基于 SubCW 中铜物种的转化促进了羟基自由基的形成和聚氯乙烯分子链中氯的羟基取代。拟议的 SubCW 低温协同处理可作为富含 DEHP 的 PVC 和 WCC 这两种不同废物低能耗同步回收的一种前瞻性策略。
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引用次数: 0
Tuning the morphology and textural properties of ZSM-5 additive for co-cracking of waste plastics with vacuum gas oil to light olefins 调整 ZSM-5 添加剂的形态和纹理特性,用于将废塑料与真空瓦斯油共同裂解为轻质烯烃
IF 7.1 2区 环境科学与生态学 Q1 ENGINEERING, ENVIRONMENTAL Pub Date : 2024-08-30 DOI: 10.1016/j.wasman.2024.08.028

Typical cracking catalysts, called equilibrium catalyst (E-Cat) are ultra-stable Y (USY) zeolite often used with 15% commercial ZSM-5 zeolite additive (ZSM-5(COM)) to boost olefin yield. In this study, similar additive zeolites with different pore sizes and acidic character were synthesized by rapid ageing of precursor solution and used in the co-cracking of low-density polyethylene (LDPE) and heavy vacuum gas oil (HVGO). Three ZSM-5 zeolites additives with Si/Al ratio 25 (ZSM-5(25)), 50 (ZSM-5(50)) and 75 (ZSM-5(75)) were synthesized and combined with E-Cat to form E-Cat/ZSM-5(25), E-Cat/ZSM-5(50) and E-Cat/ZSM-5(75) respectively. The E-Cat/ZSM-5(50) has slightly better endothermic conversion (cracking) of a mixture of dissolved LDPE and HVGO into H2, C1 to C4 gases and C2-C4 light olefins (total conversion of E-Cat 80.0%, E-Cat/ZSM-5(COM) 75.0% and E-Cat/ZSM-5(50) 83.7% respectively), with different gas, liquid and coke distributions. The E-Cat/ZSM-5(75) has 81% conversion, and highest yield of light olefins (38.4%). Structural (surface area, pore size) and chemical (acid sites) characteristics of the synthetized ZSM-5(75) zeolite explain the observed higher light olefin selectivity by different and competing catalytic routes. The ZSM-5(75) has demonstrated to be a good zeolite additive for converting dissolved plastic in HVGO into light olefins.

被称为平衡催化剂(E-Cat)的典型裂解催化剂是超稳定 Y(USY)沸石,通常与 15% 的商用 ZSM-5 沸石添加剂(ZSM-5(COM))一起使用,以提高烯烃产量。本研究通过对前驱体溶液进行快速老化,合成了具有不同孔径和酸性的类似添加剂沸石,并将其用于低密度聚乙烯(LDPE)和重真空瓦斯油(HVGO)的共裂解。合成了三种 ZSM-5 沸石添加剂,其 Si/Al 比率分别为 25(ZSM-5(25))、50(ZSM-5(50))和 75(ZSM-5(75)),并与 E-Cat 结合,分别形成 E-Cat/ZSM-5(25)、E-Cat/ZSM-5(50)和 E-Cat/ZSM-5(75)。E-Cat/ZSM-5(50) 将溶解的 LDPE 和 HVGO 混合物转化为 H2、C1 至 C4 气体和 C2 至 C4 轻烯烃的内热转化(裂解)效果稍好(总转化率分别为 E-Cat 80.0%、E-Cat/ZSM-5(COM) 75.0% 和 E-Cat/ZSM-5(50)83.7%),气体、液体和焦炭分布不同。E-Cat/ZSM-5(75) 的转化率为 81%,轻烯烃产量最高(38.4%)。合成的 ZSM-5(75)沸石的结构(表面积、孔径)和化学(酸性位点)特性解释了通过不同的竞争性催化路线观察到的更高轻烯烃选择性的原因。事实证明,ZSM-5(75) 是将 HVGO 中溶解的塑料转化为轻质烯烃的良好沸石添加剂。
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引用次数: 0
Leaching behavior and release mechanism of pollutants from different depths in a phosphogypsum stockpile 磷石膏堆不同深度污染物的浸出行为和释放机理
IF 7.1 2区 环境科学与生态学 Q1 ENGINEERING, ENVIRONMENTAL Pub Date : 2024-08-30 DOI: 10.1016/j.wasman.2024.08.035

Phosphogypsum (PG), a byproduct during the production of phosphoric acid and phosphate fertilizers, is predominantly stockpiled with a height greater than hundreds of meters. In this study, the leaching behavior of pollutants from PG stored at different depths was systematically investigated through batch tests, column tests, and geochemical modeling. PG samples were collected at different depths within a range of 48 m from a large-scale PG stack in China. The results showed that the pH, electrical conductivity, and elemental concentration of the leachate exhibited spatial variability in terms of the depth distribution, with evident bottom enrichment effects for metals and soluble salts. The pH-dependent leaching tests investigated the impact of pH variations on the solubility of various elements in PG, with a specific focus on elements precipitation occurring within the natural pH range. The geochemical modeling of leaching tests conducted by PHREEQC enabled the identification of the dominant phases controlling the solubilization of the elements, as well as the dynamic process of changes in element forms and concentrations with pH variation. Column leaching tests reveal the differences in pollutant properties between the unsaturated and saturated zones within the PG stack and categorize the leaching mechanisms of elements into three models including dissolution, diffusion, and wash-off. This study aims to reveal the leaching characteristics of PG at different depths, so as to provide a data foundation for the design of liner system, leachate management strategies, and remediation of heavy metal pollution of PG stack sites.

磷石膏(PG)是磷酸和磷肥生产过程中产生的一种副产品,主要堆放在数百米高的地方。本研究通过批量试验、柱试验和地球化学建模,系统地研究了不同深度储存的磷石膏中污染物的沥滤行为。研究人员从中国一个大型煤矸石堆中采集了 48 米范围内不同深度的煤矸石样品。结果表明,浸出液的 pH 值、电导率和元素浓度随深度分布呈现空间变化,金属和可溶性盐类的底部富集效应明显。与 pH 值相关的沥滤试验研究了 pH 值变化对各种元素在 PG 中溶解度的影响,重点是在自然 pH 值范围内发生的元素沉淀。通过 PHREEQC 对浸出试验进行地球化学建模,可以确定控制元素溶解的主要相,以及元素形态和浓度随 pH 值变化而变化的动态过程。柱浸出试验揭示了 PG 烟囱内非饱和区与饱和区污染物性质的差异,并将元素的浸出机制分为三种模式,包括溶解、扩散和冲刷。本研究旨在揭示 PG 在不同深度的沥滤特性,从而为 PG 堆场的衬垫系统设计、沥滤液管理策略和重金属污染修复提供数据基础。
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引用次数: 0
Machine vision-based detection of forbidden elements in the high-speed automatic scrap sorting line 基于机器视觉的高速废料自动分拣线违禁元素检测
IF 7.1 2区 环境科学与生态学 Q1 ENGINEERING, ENVIRONMENTAL Pub Date : 2024-08-30 DOI: 10.1016/j.wasman.2024.08.015

Highly efficient industrial sorting lines require fast and reliable classification methods. Various types of sensors are used to measure the features of an object to determine which output class it belongs to. One technique involves the use of an RGB camera and a machine learning classifier. The paper is focused on protecting the sorting process against prohibited and dangerous items potentially present in the sorted material that pose a threat to the sorting process or the subsequent metallurgical process. To achieve this, a convolutional neural network classifier was applied under real-life conditions to detect forbidden elements in copper-based metal scrap. A laboratory stand simulating the working conditions in a high-speed scrap sorting line was prepared. Using this custom stand, training and test sets for machine learning were gathered and labeled. An image preprocessing algorithm was designed to increase the robustness of the resulting forbidden element detector system. The performance of multiple neural network architectures and data set augmentations was analyzed. The highest accuracy of 98.03% and F1-score of 97.16% were achieved with a DenseNet-based classifier. The results of this paper show the feasibility of using the presented solution on a high-speed industrial line.

高效的工业分拣线需要快速可靠的分类方法。各种类型的传感器用于测量物体的特征,以确定其属于哪个输出类别。其中一种技术涉及使用 RGB 相机和机器学习分类器。本文的重点是保护分拣过程,防止分拣物料中可能存在的违禁品和危险品对分拣过程或后续冶金过程造成威胁。为此,我们在实际条件下应用了卷积神经网络分类器来检测铜基金属废料中的违禁元素。我们准备了一个模拟高速废料分拣线工作条件的实验室台架。利用这个定制台架,收集并标记了用于机器学习的训练集和测试集。设计了一种图像预处理算法,以提高禁用元素检测系统的鲁棒性。对多种神经网络架构和数据集增强的性能进行了分析。基于 DenseNet 的分类器达到了 98.03% 的最高准确率和 97.16% 的 F1 分数。本文的结果表明,在高速工业生产线上使用所提出的解决方案是可行的。
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引用次数: 0
Unlocking the techno-economic potential of biomass gasification for power generation: Comparative analysis across diverse plant capacities 释放生物质气化发电的技术经济潜力:不同发电厂产能的比较分析
IF 7.1 2区 环境科学与生态学 Q1 ENGINEERING, ENVIRONMENTAL Pub Date : 2024-08-30 DOI: 10.1016/j.wasman.2024.08.020

This research aims to evaluate the techno-economic viability and commercial potential of biomass gasification across different capacities. Sensitivity analysis was conducted based on an established downdraft gasifier model using Aspen Plus. Results underscored the significant impact of gasification temperature and equivalence ratio (ER) on syngas composition, low heating value (LHV), and cold gas efficiency (CGE). Among the feedstocks tested, coconut shell emerged as a feasible feedstock, yielding syngas with an LHV of 8.93 MJ/Nm3 and achieving a CGE of up to 71.12 %. Optimal gasification temperatures ranged between 750 °C to 1,000 °C, with peak ER falling within 0.1 to 0.3. Economic analysis revealed that smaller-scale operations like Plant A resulted in a negative net present value of − US$0.63 million, indicating unfavorable investments. The internal rate of return notably increased from 9.53 % for Plant B compared to −2.56 % for Plant A (20 kW). Plant D, with larger capacity of 20 MW, showed an impressive payback period of less than two years (1.69 years). Medium to large-scale plants such as Plant C (2  MW) and Plant D demonstrated greater economic resilience, with Plant D achieving a significantly lower levelized cost of electricity of US$ 0.19/kWh compared to Plant A at US$ 0.86/kWh. It was noted that the impact of capital costs, operating expenses, and revenue variations is less pronounced at larger scales. The findings from this study shed light on the feasibility of biomass gasification for power generation as a viable option, thereby unlocking the potential for its large-scale commercialization.

这项研究旨在评估不同产能生物质气化的技术经济可行性和商业潜力。根据使用 Aspen Plus 建立的下吹气化炉模型进行了敏感性分析。结果表明,气化温度和当量比 (ER) 对合成气成分、低热值 (LHV) 和冷气效率 (CGE) 有显著影响。在测试的原料中,椰子壳是一种可行的原料,它产生的合成气低热值为 8.93 MJ/Nm3,冷气效率高达 71.12%。最佳气化温度在 750 °C 至 1,000 °C 之间,峰值 ER 在 0.1 至 0.3 之间。经济分析表明,A 工厂等较小规模的运营导致净现值为负 63 万美元,表明投资不利。B 工厂的内部收益率为 9.53%,而 A 工厂(20 千瓦)的内部收益率为-2.56%。发电量为 20 兆瓦的 D 发电厂的投资回收期不到两年(1.69 年),令人印象深刻。C 工厂(2 兆瓦)和 D 工厂等中大型工厂表现出更强的经济适应能力,D 工厂的平准化电力成本为 0.19 美元/千瓦时,大大低于 A 工厂的 0.86 美元/千瓦时。研究指出,资本成本、运营费用和收入变化的影响在规模较大时并不明显。这项研究的结果阐明了生物质气化发电作为一种可行选择的可行性,从而释放了其大规模商业化的潜力。
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引用次数: 0
Development of an integrated online deposition and corrosion monitoring system in a full-scale solid waste CFB boiler 在全规模固体废物 CFB 锅炉中开发在线沉积和腐蚀综合监测系统
IF 7.1 2区 环境科学与生态学 Q1 ENGINEERING, ENVIRONMENTAL Pub Date : 2024-08-29 DOI: 10.1016/j.wasman.2024.08.008

Solid waste incineration is a clean and sustainable approach for solid waste management. However, ash deposition and corrosion remain a critical issue due to fuel’s inherent enrichment of alkali chlorine. This study develops an integrated online deposition and corrosion monitoring system to enhance the operational safety and efficiency of solid waste incineration boilers. This system combines linear polarization resistance (LPR) for corrosion rate estimation with heat flux measurements for ash deposition analysis. It can offer a novel approach for real-time monitoring of heat exchangers’ safety during solid waste combustion. It was deployed in a full-scale circulating fluidized bed (CFB) boiler that purely combust solid wastes. Key findings demonstrate the system’s capability to deliver continuous, real-time data, crucial for the dynamic control of combustion processes and the maintenance of heat transfer surfaces. Its robust diagnostic capabilities were evident across various scenarios. Specially, initial corrosion rates sharply increase with deposition rates due to the enrichment of alkali chlorine on inner deposit layer, in which chlorine serves as a catalyst, facilitating the rapid penetration and aggravation of corrosion by other agents. As deposit further buildup, the corrosion rate steadily decreases along with surface temperature, highlighting a dynamic interaction. Moreover, measured corrosion rates can quickly response to temperature variations. Such multi-process online monitoring system provide more possibilities to investigate the inherent interaction between deposition and corrosion. Therefore, this work offers insights that could significantly influence operational strategies, maintenance protocols, and the overall reliability of waste-to-energy technologies.

固体废物焚烧是一种清洁、可持续的固体废物管理方法。然而,由于燃料本身富含碱氯,灰渣沉积和腐蚀仍然是一个关键问题。本研究开发了一种在线沉积和腐蚀综合监测系统,以提高固体废物焚烧锅炉的运行安全和效率。该系统结合了线性极化电阻 (LPR) 用于腐蚀速率估算,热通量测量用于灰渣沉积分析。它为实时监测固体废物焚烧过程中热交换器的安全性提供了一种新方法。该系统被部署在纯粹燃烧固体废物的大型循环流化床(CFB)锅炉中。主要研究结果表明,该系统能够提供连续、实时的数据,这对燃烧过程的动态控制和换热表面的维护至关重要。其强大的诊断能力在各种情况下都很明显。特别是,初始腐蚀率随着沉积率的增加而急剧上升,这是由于内沉积层富含碱氯,氯在其中起到催化剂的作用,促进了其他介质的快速渗透和腐蚀加剧。随着沉积物的进一步堆积,腐蚀速率会随着表面温度的升高而逐渐降低,这突出表明了一种动态的相互作用。此外,测量到的腐蚀速率可快速响应温度变化。这种多过程在线监测系统为研究沉积与腐蚀之间的内在相互作用提供了更多可能性。因此,这项工作提供的见解可能会对运营策略、维护协议以及垃圾发电技术的整体可靠性产生重大影响。
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引用次数: 0
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Waste management
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