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Ballistic performance of aluminum alloy plates with polyurea coatings for high-speed train structures 高速列车结构用聚脲涂层铝合金板的防弹性能
IF 6.3 2区 材料科学 Q1 MATERIALS SCIENCE, COMPOSITES Pub Date : 2024-09-02 DOI: 10.1016/j.compstruct.2024.118553

Polyurea coatings have been widely promoted in explosion and ballistic impact protection applications due to their excellent hyper-elasticity performance. In rail transportation, high-speed trains face potential impact threats from track ballast, which can affect the strength performance of the base material. To address these challenges, we examined the ballistic performances of aluminum alloy plates with polyurea coatings under large-scale impact (>30 mm). Four different configurations of target plates were investigated: A, P-A, A-P, and P-A-P. We fabricated samples and performed dynamic impact tests using an air cannon system to demonstrate the feasibility. Results show that ballistic performance is significantly improved by applying polyurea coatings on aluminum alloy plates. In particular, the growth rate of limit velocity of configuration A-P, P-A, and P-A-P to that of configuration A are 5.5 %, 19.4 %, and 22.8 %, respectively. The enhancement mechanism was further uncovered through stress wave propagation analysis and lateral energy diffusion effect. Explicit formulas for predicting the limit velocity and residual velocity were derived and demonstrated with reasonable accuracy over a wide range of parameter spaces. The observed enhancement in ballistic performance through polyurea coatings on aluminum alloy plates offers promising ways to design and implement more resilient and impact-resistant high-speed train structures.

聚脲涂料具有优异的超弹性性能,因此在爆炸和弹道冲击防护应用中得到了广泛推广。在轨道交通中,高速列车面临着来自轨道道碴的潜在冲击威胁,这会影响基础材料的强度性能。为了应对这些挑战,我们研究了带有聚脲涂层的铝合金板在大规模冲击(30 毫米)下的防弹性能。我们研究了四种不同配置的靶板:A、P-A、A-P 和 P-A-P。我们制作了样品,并使用空气炮系统进行了动态冲击试验,以证明其可行性。结果表明,在铝合金板上涂覆聚脲涂层后,弹道性能得到了明显改善。其中,配置 A-P、P-A 和 P-A-P 的极限速度增长率分别为配置 A 的 5.5%、19.4% 和 22.8%。通过应力波传播分析和横向能量扩散效应,进一步揭示了增强机制。推导出了预测极限速度和残余速度的明确公式,并在广泛的参数空间范围内证明了其合理的准确性。通过观察铝合金板上聚脲涂层对弹道性能的增强,为设计和实施更具弹性和抗冲击性的高速列车结构提供了可行的方法。
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引用次数: 0
Shear strengthening and damage control effects of CFRP and self-prestressing iron-based SMA for concrete columns 用于混凝土柱的 CFRP 和自应力铁基 SMA 的剪切加固和损伤控制效果
IF 6.3 2区 材料科学 Q1 MATERIALS SCIENCE, COMPOSITES Pub Date : 2024-09-02 DOI: 10.1016/j.compstruct.2024.118550

Although prestressed shape memory alloy (SMA) has shown a great performance in flexural retrofitting of slender RC columns, its shear strengthening effect for squat RC columns has been barely studied. This study explores the shear strengthening and damage control effects of iron-based SMA (Fe SMA) for squat RC columns. The heat-activated prestressing of Fe SMA was evaluated first at material level, then applied to component level structural testing of RC columns. The four circular RC columns with different retrofitting schemes were tested under quasi-static lateral cyclic loading. The specimens strengthened with carbon fiber-reinforced polymer (CFRP) sheet and Fe SMA strip exhibited satisfactory global responses without showing significant shear failure. From the visual inspection and non-destructive damage assessment, the prestressed Fe SMA was found to be superior in delaying damage accumulation in concrete compared to CFRP.

虽然预应力形状记忆合金(SMA)在细长钢筋混凝土柱的抗弯改造中表现出了卓越的性能,但其对下蹲钢筋混凝土柱的剪切加固效果却鲜有研究。本研究探讨了铁基 SMA(Fe SMA)对下蹲 RC 柱的剪切加固和损伤控制效果。首先在材料层面评估了铁基 SMA 的热激活预应力,然后将其应用于 RC 柱的构件级结构测试。采用不同改造方案的四根圆形 RC 柱在准静态横向循环荷载下进行了测试。使用碳纤维增强聚合物(CFRP)板材和铁 SMA 带材加固的试样表现出令人满意的整体响应,没有出现明显的剪切破坏。通过目视检查和非破坏性损伤评估,发现与碳纤维增强聚合物相比,预应力铁质 SMA 在延迟混凝土损伤累积方面更胜一筹。
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引用次数: 0
Combined computational-experimental investigation of residual stresses and pre-cracking in mode I behaviour of thick adhesively bonded GFRP composite joints 对厚粘接 GFRP 复合材料接头模式 I 行为中的残余应力和预开裂进行计算与实验相结合的研究
IF 6.3 2区 材料科学 Q1 MATERIALS SCIENCE, COMPOSITES Pub Date : 2024-09-02 DOI: 10.1016/j.compstruct.2024.118549

This paper presents a novel Finite Element (FE) simulation approach to examine the mode I fracture of thick adhesive joints used particularly in the trailing edge of the wind turbine blades. The approach involved FE models of the DCB specimens focusing on aspects overlooked in the existing literature. There has been limited investigation on residual stresses caused by thermal mismatch between composites and adhesives. Similarly, the impact of generating notches/pre-cracks in the adhesive layer during the preparation of Double Cantilever Beam (DCB) specimens on residual stresses has received minimal attention. Additionally, the Cohesive Zone Model, commonly used for simulating elastoplastic adhesives, may be inadequate due to its inability to account for the plastic deformation of the adhesive. In the present work, the pre-cracks were virtually generated in DCB FE models so that their effect on the stresses within the joint could be examined, making it a novel contribution to the field. The components were assigned with appropriate thermal expansion coefficients, and a simulation of the cool-down process was conducted to determine the thermal residual stresses. Furthermore, the Drucker-Prager plasticity criteria were used to capture the elastoplastic behaviour of adhesives in the FE simulations. Concurrently, the T-stresses were assessed through numerical investigations. For validation, experiments were conducted on DCB specimens made of two cross-ply composite laminates bonded with a ∼ 10 mm thick layer of an epoxy-based adhesive. A good agreement between computational and experimental results was observed, confirming the effectiveness and reliability of the proposed approach.

本文介绍了一种新颖的有限元 (FE) 模拟方法,用于研究特别是风力涡轮机叶片后缘使用的厚粘接接头的 I 型断裂。该方法涉及 DCB 试样的有限元模型,重点关注现有文献中忽略的方面。对复合材料和粘合剂之间的热不匹配引起的残余应力的研究还很有限。同样,在制备双悬臂梁 (DCB) 试样过程中在粘合剂层上产生缺口/预裂缝对残余应力的影响也很少受到关注。此外,常用于模拟弹性粘合剂的 "粘合区模型 "可能因无法考虑粘合剂的塑性变形而不够充分。在本研究中,在 DCB FE 模型中虚拟生成了预裂缝,从而可以检查它们对接头内应力的影响,这是对该领域的一项新贡献。为部件分配了适当的热膨胀系数,并对冷却过程进行了模拟,以确定热残余应力。此外,在 FE 模拟中还使用了德鲁克-普拉格塑性标准来捕捉粘合剂的弹塑性行为。同时,还通过数值研究评估了 T 应力。为进行验证,对由两层交叉复合层压板制成的 DCB 试样进行了实验,试样上粘接了一层厚度为 10 毫米的环氧基粘合剂。结果表明,计算结果与实验结果非常吻合,证实了所提出方法的有效性和可靠性。
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引用次数: 0
Mesoscopic finite-element prediction method for impact-energy absorption mechanism of multiphase STF/Kevlar composite fabric 多相 STF/Kevlar 复合材料冲击能量吸收机制的介观有限元预测方法
IF 6.3 2区 材料科学 Q1 MATERIALS SCIENCE, COMPOSITES Pub Date : 2024-09-02 DOI: 10.1016/j.compstruct.2024.118554

Shear-thickening fluids (STFs) effectively enhance the impact-energy absorption of Kevlar fabrics and offer an extensive range of applications for human-safety protection. To precisely depict the impact-energy absorption mechanism and stress transfer behavior of multiphase STF/Kevlar composite fabrics under high strain rates, this study introduces a yarn-interface-friction constitutive model that accounts for the strain rate-thickening effect of STFs. The model is incorporated into a mesoscale numerical simulation to enhance computational accuracy. Theoretical models (impact-pit morphology, yarn-strain, and fabric-strain energy models) are employed to evaluate the off-plane displacement, strain distribution, and impact-energy absorption during impact imprint tests. The established simulation model shows high similarity (0.99) to the impact imprint profile curve and reveals that the strain energy and interfacial friction energy of the composite fabrics contribute primarily to energy dissipation during the impact process. Furthermore, in all specimens, C-STF/Kevlar (CNTs reinforced STF/Kevlar) exhibits reduced off-plane displacement, increased primary-yarn stress, and a higher capacity for impact kinetic-energy absorption. The proposed interface-friction constitutive model can accurately predict the deformation and energy absorption levels of the composite fabrics at various strain rates, thereby offering effective simulation guidance for the preliminary design of composite fabrics.

剪切增稠流体(STF)可有效增强凯夫拉纤维的冲击能量吸收能力,在人体安全防护领域具有广泛的应用前景。为了精确描述高应变速率下多相 STF/Kevlar 复合织物的冲击能量吸收机制和应力传递行为,本研究引入了一个纱线-界面-摩擦构成模型,该模型考虑了 STF 的应变速率增厚效应。该模型被纳入中尺度数值模拟,以提高计算精度。采用理论模型(冲击坑形态、纱线-应变和织物-应变能模型)来评估冲击印痕试验过程中的平面外位移、应变分布和冲击能吸收。所建立的模拟模型与冲击印痕轮廓曲线具有很高的相似度(0.99),并揭示了复合材料织物的应变能和界面摩擦能在冲击过程中对能量耗散的主要贡献。此外,在所有试样中,C-STF/Kevlar(CNTs 增强 STF/Kevlar)都表现出较小的平面外位移、较高的原纱应力和较强的冲击动能吸收能力。所提出的界面摩擦构成模型可以准确预测复合材料织物在不同应变速率下的变形和能量吸收水平,从而为复合材料织物的初步设计提供有效的模拟指导。
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引用次数: 0
Evaluation of self-repair efficiency of polymers containing microcapsules using optical coherence tomography 利用光学相干断层扫描评估含有微胶囊的聚合物的自我修复效率
IF 6.3 2区 材料科学 Q1 MATERIALS SCIENCE, COMPOSITES Pub Date : 2024-09-02 DOI: 10.1016/j.compstruct.2024.118525

Self-healing polymers are used to improve the durability and strength of materials and provide them with a longer service life. The authors propose a new optical method for evaluating the self-repair efficiency in polymers containing microcapsules. The non-destructive method measures spatial profiles of a hole series obtained after a material puncture. Spatial images of holes acquired by optical coherence tomography were processed to get a surface profile. The reduction of the average volume or depth of the holes compared to the reference material allows self-healing efficiency calculation. For the presented method, tests were carried out to measure the self-repair efficiency of test materials with 5% and 10% mass of repair capsules compared to Ethe reference polymer without capsules. The volumetric efficiencies of self-repair obtained from 30 holes of each material, acquired 8 h after the puncture, were computed as 51.6% and 58.3% for the two repaired material types, respectively.

自修复聚合物可用于提高材料的耐久性和强度,延长其使用寿命。作者提出了一种新的光学方法,用于评估含有微胶囊的聚合物的自修复效率。这种非破坏性方法可测量材料穿刺后获得的孔洞系列的空间轮廓。通过光学相干断层扫描获取的孔洞空间图像经过处理后得到表面轮廓。与参考材料相比,孔的平均体积或深度的减少可以计算出自愈合效率。针对所介绍的方法,我们进行了测试,以测量含有 5%和 10%质量修复胶囊的测试材料与不含胶囊的参考聚合物相比的自我修复效率。在穿刺 8 小时后,从每种材料的 30 个孔中获得的自我修复体积效率分别为 51.6% 和 58.3%。
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引用次数: 0
Investigation on 2D SiCf/SiC composite scribing mechanism by single- and double-grit 用单磨粒和双磨粒研究二维 SiCf/SiC 复合材料划线机理
IF 6.3 2区 材料科学 Q1 MATERIALS SCIENCE, COMPOSITES Pub Date : 2024-09-02 DOI: 10.1016/j.compstruct.2024.118547

To validate the proposed removal mechanism of 2D SiCf/SiC composite, single- and double-grit scribing experiments were conducted on the fiber woven surface (WS) and stacking surface (SS) along the 0°, 45°, and 90°. The results indicate that transverse fibers mainly undergo shear, tensile, and bending fractures. The removal modes of normal fibers are shear and bending fractures. The longitudinal fibers are damaged by tensile (cut-in side) and bending (cut-off side) fractures, accompanied by fiber peel-off. The removal forms of the matrix include crack propagation, ductile scratch, powdery removal, and brittle peel-off. The order of scribing force is FSS0 > FWS45 > FSS90 > FWS0. The maximum and minimum scribing force occur on SS0 and WS0, respectively, due to the powdery removal of matrix and fibers + matrix peel-off. The 2nd grit scribes the matrix layer and fiber tip in a very low depth to cause powdery and ductile removal, which exhibit the different material removal mechanism with the 1st grit. The scribing damage formed by 1st grit greatly reduces the force required by the 2nd grit for the same material removal volume. The coupling effect among grits in multi-grit scribing and grinding cannot be ignored.

为了验证所提出的二维碳化硅/碳化硅复合材料的去除机制,对纤维编织面(WS)和堆叠面(SS)沿 0°、45° 和 90°进行了单粒和双粒划线实验。结果表明,横向纤维主要发生剪切、拉伸和弯曲断裂。正常纤维的破坏模式为剪切和弯曲断裂。纵向纤维的破坏方式为拉伸断裂(切入侧)和弯曲断裂(切断侧),并伴有纤维剥离。基体的剥离形式包括裂纹扩展、韧性划痕、粉末状剥离和脆性剥离。刻划力的顺序为 FSS0 > FWS45 > FSS90 > FWS0。由于基体和纤维的粉末状去除+基体剥离,SS0 和 WS0 上的划片力分别最大和最小。第 2 号砂粒对基体层和纤维尖端的刻划深度很低,造成粉末状和韧性去除,与第 1 号砂粒表现出不同的材料去除机理。在相同的材料去除量下,第 1 号磨粒形成的划痕损伤大大降低了第 2 号磨粒所需的作用力。在多磨粒划线磨削中,磨粒之间的耦合效应不容忽视。
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引用次数: 0
Corrigendum to “A micromechanical study on sand − FRP interface subjected to cyclic loading” [Compos. Struct. 346 (2024) 118452] 对 "承受循环加载的砂-玻璃钢界面微观力学研究 "的更正 [Compos. Struct.
IF 6.3 2区 材料科学 Q1 MATERIALS SCIENCE, COMPOSITES Pub Date : 2024-09-02 DOI: 10.1016/j.compstruct.2024.118513
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引用次数: 0
Experimental and numerical investigation on shear behavior of concrete beams reinforced with CFRP grid shear reinforcements 用 CFRP 网格抗剪钢筋加固的混凝土梁抗剪行为的实验和数值研究
IF 6.3 2区 材料科学 Q1 MATERIALS SCIENCE, COMPOSITES Pub Date : 2024-09-02 DOI: 10.1016/j.compstruct.2024.118552

This research investigated the shear behavior of concrete beams reinforced with Carbon Fiber Reinforced Polymer (CFRP) bars and grids as longitudinal reinforcements and stirrups, in experiment and finite element (FE) methods. Five concrete beams were tested under a monotonical load and experienced shear failure as expected. The test variables including stirrup ratio and grid dimension were considered to investigate the interaction between grid and concrete, and the influence between the horizontal and vertical fibers of the grid. It found that reducing the grid dimension with the constant stirrup ratio could effectively improve the stress distribution of the grid and the shear capacity of the beam. The grid dimension greatly determined the shear capacity of specimens when the stirrup ratio changed in a small range. The horizontal fibers of the grid had anchoring effects on the vertical fibers and directly carried the tensile stress from concrete at the top and bottom of the beam. In FE analysis, the fiber composite layer was adopted to simulate the CFRP grid. The load-midspan deflection of specimens and strain development of the grid in the FE model showed good agreement with the tests. In parameter analysis, the grid configuration with the horizontal fiber arranged in the middle or upper part of the section was recommended.

这项研究采用实验和有限元(FE)方法,研究了用碳纤维增强聚合物(CFRP)钢筋和网格作为纵向钢筋和箍筋的混凝土梁的剪切行为。五根混凝土梁在单调荷载下进行了测试,并如预期般出现了剪切破坏。试验变量包括箍筋率和网格尺寸,以研究网格与混凝土之间的相互作用,以及网格的水平纤维和垂直纤维之间的影响。研究发现,在箍筋比不变的情况下,减小网格尺寸可以有效改善网格的应力分布和梁的抗剪能力。当箍筋比在较小范围内变化时,网格尺寸在很大程度上决定了试样的抗剪能力。网格的水平纤维对垂直纤维有锚定作用,并直接承载来自梁顶部和底部混凝土的拉应力。在有限元分析中,采用纤维复合层来模拟 CFRP 网格。FE 模型中试件的荷载-中跨挠度和网格的应变发展与试验结果吻合。在参数分析中,建议采用水平纤维布置在截面中部或上部的网格配置。
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引用次数: 0
Progress of structural scaffold biomaterials for bone tissue defect repair: A cutting-edge review 用于骨组织缺损修复的结构支架生物材料的进展:前沿综述
IF 6.3 2区 材料科学 Q1 MATERIALS SCIENCE, COMPOSITES Pub Date : 2024-09-01 DOI: 10.1016/j.compstruct.2024.118542

Tremendous challenges still remain in clinical bone tissue defect repair associated with higher morbidity, recurrence, and longer hospital stays. To combat these problems, bone tissue engineering has begun with artificial scaffold biomaterials and has ushered in a booming development with the rise of additive manufacturing techniques. This review provides a cutting-edge review on recent research progress in mechanics and biology of structural scaffold biomaterials, from the multidisciplinary perspective of starting with mechanical properties of natural bone materials. For mechanical properties, most of the research focuses on the static compression, fatigue or permeability properties of structural scaffold biomaterials. Developments at biological properties are critically discussed with an emphasis on promoting osteogenic capacity. However, biomimetic or composite strategies are commonly adopted in the design of structural scaffold biomaterials, which is lack of design for individualized demand. From the perspective of clinical personalized serve, a new paradigm of individualized demand-guided structural scaffold biomaterials design paradigm (DSBDP) is proposed, and its purpose is to progresses clinical bone defect repair biomaterials by regulating the balance among structure, mechanics and biology of biomaterials. This paper not only reviews state-of-the-art progress of structural scaffold biomaterials, but also puts forward the possible development direction of structural scaffold biomaterials through interdisciplinary research.

临床骨组织缺损修复仍面临巨大挑战,发病率高、复发率高、住院时间长。为了解决这些问题,骨组织工程从人工支架生物材料开始,并随着快速成型技术的兴起迎来了蓬勃发展。本综述从天然骨材料的力学性能入手,从多学科角度对结构支架生物材料的力学和生物学最新研究进展进行了前沿综述。在力学性能方面,大部分研究集中于结构支架生物材料的静态压缩、疲劳或渗透性能。对生物特性的发展进行了批判性讨论,重点是促进成骨能力。然而,结构支架生物材料的设计通常采用仿生或复合策略,缺乏针对个性化需求的设计。本文从临床个性化服务的角度出发,提出了个体化需求导向的结构支架生物材料设计新范式(DSBDP),旨在通过调节生物材料的结构、力学和生物学之间的平衡,推动临床骨缺损修复生物材料的发展。本文不仅回顾了结构支架生物材料的最新进展,还通过跨学科研究提出了结构支架生物材料可能的发展方向。
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引用次数: 0
A comprehensive review on mechanical properties and damage mechanisms of 3DWCs under various influencing factors 全面评述各种影响因素下 3DWC 的力学性能和损伤机理
IF 6.3 2区 材料科学 Q1 MATERIALS SCIENCE, COMPOSITES Pub Date : 2024-08-31 DOI: 10.1016/j.compstruct.2024.118523

Three-dimensional woven composites (3DWCs) have received widespread attention due to their advantages, such as integral near-net molding of complex components and high damage tolerance. However, 3DWCs exhibit significant variations in mechanical behavior under various influencing factors, which poses challenges in selecting appropriate application scenarios. In recent years, there has been rapid development in the performance analysis and modeling strategies for 3DWCs, leading to substantial results. This paper provides a comprehensive overview of the mechanical properties and damage mechanisms of 3DWCs under various influencing factors, aiming to facilitate the selection of 3DWCs for different engineering applications and to complement the existing database of mechanical properties.

三维编织复合材料(3DWC)具有复杂部件整体近净成型和高损伤容限等优点,因此受到广泛关注。然而,三维编织复合材料在各种影响因素的作用下,其机械性能表现出明显的差异,这给选择合适的应用场景带来了挑战。近年来,3DWC 的性能分析和建模策略得到了快速发展,并取得了丰硕成果。本文全面概述了 3DWC 在各种影响因素下的力学性能和损伤机理,旨在为不同工程应用选择 3DWC 提供帮助,并补充现有的力学性能数据库。
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引用次数: 0
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Composite Structures
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