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52nd Electronic Components and Technology Conference 2002. (Cat. No.02CH37345)最新文献

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Shifting from 12-V to 42-V systems in automotive applications 在汽车应用中从12v系统转换到42v系统
Pub Date : 2002-08-07 DOI: 10.1109/ECTC.2002.1008344
K. Pandya, Klaus Pietrczak
This paper will address the shift from a 12-V to a 42-V system voltage in automobiles and its implications for applications using discrete components. The effects of rising voltage levels, such as higher power-handling requirements and side-by-side operation of 12-V and 42-V subsystems during the transition, will be discussed. This paper also will present basic definitions of the two Boardnet voltages, a comparison of the components and electrical characteristics required for each system, an analysis of the types of applications made possible with the higher voltages, and a description and schematics of similarly configured applications. A brief reference to current products that help to address the specific engineering issues accompanying these higher-voltage systems also will be included.
本文将讨论汽车从12v系统电压到42v系统电压的转变及其对使用分立元件的应用的影响。将讨论电压水平上升的影响,例如在过渡期间更高的功率处理要求和12v和42v子系统的并行操作。本文还将介绍两种Boardnet电压的基本定义,对每个系统所需的组件和电气特性进行比较,分析可能使用较高电压的应用类型,以及类似配置应用的描述和原理图。简要介绍当前产品,帮助解决伴随这些高压系统的具体工程问题。
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引用次数: 0
A numerical study of the effect of die, die pad and die attach thicknesses on thin plastic packages 采用数值方法研究了模具、模具垫和模具附着厚度对薄塑料封装的影响
Pub Date : 2002-08-07 DOI: 10.1109/ECTC.2002.1008095
A. Tay, H. Zhu
In this paper, the effects of thickness of the die (t/sub d/), die-pad (t/sub p/) and die attach (t/sub a/) on delaminations in Thin Shrink Small Outline Plastic IC packages were studied. The effects of t/sub d/ and t/sub p/ on Crack I, II and III are individually investigated where Crack I lies in the pad-encapsulant interface, Crack II in the die-encapsulant interface and Crack III in the pad-die attach interface. A fracture mechanics approach was used to compute the strain energy release rate (ERR) at the crack tips. For the die attach thickness t/sub a/, only its effect on Crack III was investigated. According to the literature, the Young's Modulus E of the die attach has a great influence on delamination along the pad-die attach interface. Thus a full factorial analysis of die attach thickness (t/sub a/) and Young's Modulus E on Crack III crack tip energy release rate was also carried out. Among other things, it was found that increasing the thickness of the die increases the ERR of cracks at all three interfaces and increasing the thickness of die pad increases the ERR of Crack I and II. It was also found that a smaller Young's Modulus and a greater thickness of the die attach is a good design against propagation of Crack III.
本文研究了薄缩小轮廓塑料集成电路封装中,模具厚度(t/sub d/)、模垫厚度(t/sub p/)和附片厚度(t/sub a/)对分层的影响。分别研究了t/sub d/和t/sub p/对裂纹I、II和III的影响,其中裂纹I位于衬垫-密封剂界面,裂纹II位于模密封剂界面,裂纹III位于衬垫-模具附着界面。采用断裂力学方法计算了裂纹尖端的应变能释放率。对于模具附着厚度t/sub a/,只研究其对裂纹III的影响。根据文献可知,贴片的杨氏模量E对沿贴片-贴片界面的分层影响很大。因此,还进行了模具附着厚度(t/sub a/)和杨氏模量E对裂纹ⅲ尖端能量释放率的全因子分析。此外,增加模具厚度会增加三个界面裂纹的ERR,增加模具垫的厚度会增加裂纹I和裂纹II的ERR。研究还发现,较小的杨氏模量和较大的模具附件厚度是防止裂纹扩展的良好设计。
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引用次数: 8
Impact of ball via configurations on solder joint reliability in tape-based, chip-scale packages 在基于磁带的芯片级封装中,球孔结构对焊点可靠性的影响
Pub Date : 2002-08-07 DOI: 10.1109/ECTC.2002.1008301
B. Zahn
Three-dimensional finite element analysis has been applied to determine the time-dependent solder joint fatigue response of a tape based chip-scale package under accelerated temperature cycling conditions (-40C to +125C, 15min ramps/15min dwells). The effects of differing ball via configurations due to variations in both package assembly and tape vendors were investigated, including the use of punched, etched, laser etched, and enhanced re-flow pad area vias. The solder structures accommodate the bulk of the plastic strain that is generated during accelerated temperature cycling due to the thermal expansion mismatch between the various materials that encompass the chip-scale package. Since plastic strain is a dominant parameter that influences low-cycle fatigue, it was used as a basis for evaluation of solder joint structural integrity. An extensively published and correlated solder joint fatigue life prediction methodology was incorporated by which finite element simulation results were translated into estimated cycles to failure. This study discusses the analysis methodologies as implemented in the ANSYS finite element simulation software tool.
在加速温度循环条件下(-40°c至+125°c, 15min斜坡/15min停留),采用三维有限元分析确定了基于带状芯片级封装的焊点疲劳响应随时间的变化。研究人员研究了由于封装组装和胶带供应商的不同而导致的不同球孔结构的影响,包括使用穿孔、蚀刻、激光蚀刻和增强回流垫面积的过孔。在加速温度循环过程中,由于包含芯片级封装的各种材料之间的热膨胀不匹配而产生的大部分塑性应变,焊料结构可以容纳。由于塑性应变是影响低周疲劳的主要参数,因此将其作为评价焊点结构完整性的依据。一个广泛发表和相关的焊点疲劳寿命预测方法被纳入其中,有限元模拟结果转化为估计周期失效。本研究讨论了在ANSYS有限元仿真软件工具中实现的分析方法。
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引用次数: 59
Digital and RF integration in system-on-a-package (SOP) 系统单包(SOP)中的数字和射频集成
Pub Date : 2002-08-07 DOI: 10.1109/ECTC.2002.1008164
V. Sundaram, Fuhan Liu, S. Dalmia, J. Hobbs, E. Matoglu, M. Davis, T. Nonaka, J. Laskar, Madhavan Swaminathan, George E. White, Rao Tummala
The Packaging Research Center (PRC) is developing system-on-a-package (SOP) technology, as a complimentary alternative to SOC, as the fundamental building block for next generation convergent systems with computing, telecom and consumer capabilities with data and voice. Any systems of this nature have to provide not only high-speed digital, but also high bandwidth optical, analog, RF and perhaps MEMS functions. The SOP technology being pursued at PRC with embedded digital, optical and RF functions addresses this need, optimizing the IC and the package for functions, performance, cost, size and reliability. The PRC is developing this complimentary alternative to SOC using a three tier strategy consisting of fundamental research innovations, enabling technology developments and system-level testbeds. Individual digital, optical and RF testbeds have been developed to enable the integration of novel packaging technologies like embedded passive and optical components, high density global interconnections and wafer level flip-chip assembly. A phased system testbed is being evolved from these three testbeds to develop new SOP convergent system platforms for a digital/optical/RF system implementation. This paper summarizes the latest PRC accomplishments in the development of SOP baseline processes and system testbeds and updates the progress from basic research and technology integration to system testbeds for SOP.
封装研究中心(PRC)正在开发系统级封装(SOP)技术,作为SOC的补充替代方案,作为具有计算,电信和具有数据和语音的消费者功能的下一代融合系统的基本构建块。这种性质的任何系统不仅要提供高速数字,还要提供高带宽光学,模拟,射频和MEMS功能。PRC采用嵌入式数字、光学和射频功能的SOP技术解决了这一需求,优化了IC和封装的功能、性能、成本、尺寸和可靠性。中国正在使用由基础研究创新、使能技术开发和系统级测试平台组成的三层战略开发这种SOC的补充替代方案。已经开发了单独的数字,光学和射频测试平台,以实现嵌入式无源和光学元件,高密度全球互连和晶圆级倒装芯片组装等新型封装技术的集成。一个分阶段的系统测试平台正在从这三个测试平台发展,以开发新的SOP融合系统平台,用于数字/光学/射频系统的实施。本文综述了中国在SOP基线流程和系统试验台开发方面的最新成果,并介绍了SOP从基础研究和技术集成到系统试验台的进展。
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引用次数: 16
Performance evaluation of RF MEMS packages 射频MEMS封装的性能评估
Pub Date : 2002-08-07 DOI: 10.1109/ECTC.2002.1008229
L. Hwang, Li Li, J. Drye, S. Kuo
An RF switch made using MEMS (Micro Electro-Mechanical System) technology shows attractive electrical characteristics that are critically needed in the next generation low power consumption, high data rate RF wireless systems. In order to provide environmental protection and at the same time preserve electrical performance of the MEMS switch, an RF package must be carefully designed. For example, it is important for the RF package to maintain low insertion loss, low return loss, and high isolation between ports of the MEMS switches. In this paper, a methodology used to analyze: the electrical performance of packaged switches is described. Simulation results of two Kyocera ceramic packages are shown. Ansoft HFSS fullwave simulator was used to obtain the package and wire bond interconnect characteristics, and combined with either measured or simulated device characteristics. The results were compared with general system specifications. Wire bond profiles, which resemble those actually were used in the packages, were created in the simulation. The three-dimensional grounding system of the packages was also implemented in the simulation. Experimental validation using TRL on-board calibration and direct SOLT package probing were also completed.
采用MEMS(微机电系统)技术制造的射频开关显示出下一代低功耗、高数据速率射频无线系统所急需的具有吸引力的电气特性。为了提供环保,同时保持MEMS开关的电气性能,必须仔细设计RF封装。例如,对于射频封装来说,保持低插入损耗、低回波损耗和MEMS开关端口之间的高隔离是很重要的。本文介绍了一种用于分析封装开关电气性能的方法。给出了两种京瓷陶瓷封装的仿真结果。采用Ansoft HFSS全波模拟器获得封装和线键互连特性,并结合实测或仿真器件特性。结果与一般系统规格进行了比较。在模拟中创建了与实际包中使用的相似的线键轮廓。在仿真中还实现了包体的三维接地系统。利用TRL机载校准和直接SOLT封装探针完成了实验验证。
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引用次数: 6
No-flow underfill process modeling and analysis for low cost, high throughput flip chip assembly 低成本、高通量倒装芯片组装的无流下填工艺建模与分析
Pub Date : 2002-08-07 DOI: 10.1109/ECTC.2002.1008290
Chunho Kim, D. Baldwin
No-flow underfill process has been widely accepted as a key technology to implement low-cost, high-throughput flip chip on board (FCOB) assembly because of the elimination of processing steps such as flux application, flux residue cleaning, capillary underfill flow and secondary thermal curing of the underfill. While feasibility tests for the low-cost, high-throughput flip chip assembly based on no-flow underfill over a wide range of flip chip configurations are underway, unfamiliar process defects that have not been observed in the conventional capillary flow process are newly emerging. Of those new process defects, "chip floating" over the board surface after chip placement process is a critical issue that may significantly impact process yield when process variables are not properly controlled. It was found that much of the yield losses observed post reflow is attributed to the "chip floating". In order to understand the underlying physics of the floating phenomena and predict process variables to eliminate the process defects, a process model has been. developed. The critical process variables include chip placement speed, chip placement force, dwell time, deposited underfill mass and underfill material properties such as viscosity, density, surface tension, wetting speed on the board, etc. A test chip and board was made such that chip floating over the board can be detected by testing the electric continuity of the path connecting the chip and board via the solder bumps. The effects of the critical process variables on the chip floating are investigated by a series of experiments and the results are compared to the theoretical model prediction for the model validation.
无流底填工艺由于省去了焊剂应用、焊剂残渣清洗、毛细底填流和底填体二次热固化等工艺步骤,已被广泛认为是实现低成本、高通量板上倒装芯片(FCOB)组装的关键技术。在对低成本、高通量、基于无流底填的倒装芯片组装进行可行性测试的同时,传统毛细流动工艺中未观察到的不熟悉的工艺缺陷正在出现。在这些新的工艺缺陷中,当工艺变量控制不当时,芯片放置过程后在电路板表面上的“芯片漂浮”是一个关键问题,可能会显著影响工艺良率。结果发现,回流后观察到的大部分产量损失归因于“芯片浮动”。为了了解悬浮现象的基本物理性质,预测工艺变量以消除工艺缺陷,建立了工艺模型。发展。关键的工艺变量包括贴片速度、贴片力、停留时间、沉积的下填料质量和下填料性能,如粘度、密度、表面张力、板上的润湿速度等。制造了一种测试芯片和电路板,可以通过测试通过焊料凸起连接芯片和电路板的路径的电连续性来检测漂浮在电路板上的芯片。通过一系列实验研究了关键工艺变量对芯片漂浮的影响,并将实验结果与理论模型预测结果进行了比较,对模型进行了验证。
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引用次数: 8
Minimization of splice loss between a single mode fiber and an erbium doped fiber 单模光纤与掺铒光纤之间剪接损耗的最小化
Pub Date : 2002-08-07 DOI: 10.1109/ECTC.2002.1008343
S. Pradhan, A. Mazloom, J. Arbulich, K. Srihari
An EDFA involves the use of Single Mode Fibers (SMFs) and Erbium Doped Fibers (EDFs). Studies have indicated that the splicing of an SMF to another SMF is less sensitive to fusion splicing parameters, if they are selected within an appropriate range. However, splicing of dissimilar fibers such as an SMF to an EDF poses a new set of requirements on the splicing specifications. Due to the variation in physical properties of the two fibers, the splice loss between them is much higher compared with that between SMF-SMF. The objective of this research endeavor was to develop a systematic procedure to minimize the losses between an EDF and an SMF. Relevant splicing parameters were identified through statistically designed experiments. Significant parameters were screened out and their interactions studied. The experimental results are discussed. Through this research effort, a systematic procedure for evaluating an EDF and identifying the parameters that could be used for a specific batch of fibers was developed. Guidelines for the characterization process are also discussed.
EDFA包括单模光纤(smf)和掺铒光纤(edf)的使用。研究表明,在适当的范围内选择一个SMF到另一个SMF的剪接对融合剪接参数的敏感性较低。然而,将不同的纤维(如SMF)拼接到EDF对拼接规范提出了一组新的要求。由于两种纤维物理性质的差异,它们之间的剪接损耗比SMF-SMF之间的剪接损耗要高得多。这项研究的目的是开发一种系统的程序,以尽量减少EDF和SMF之间的损失。通过统计设计实验确定相关拼接参数。筛选出重要参数并研究其相互作用。对实验结果进行了讨论。通过这项研究,开发了一个系统的程序来评估EDF并确定可用于特定批次纤维的参数。还讨论了表征过程的指导方针。
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引用次数: 5
Reel-to-reel manufacturability of flexible electrical interconnects and radio-frequency identification structures 柔性电气互连和射频识别结构的卷对卷可制造性
Pub Date : 2002-08-07 DOI: 10.1109/ECTC.2002.1008172
D. Lochun, E. Zeira, R. Menize
We report a reel-to-reel manufacturing method for flexible electrical interconnects with copper conductivity that can be attained from a two-stage process of printing and electrolytic plating. This process can rapidly manufacture a range of patterns that can be applied to single sided circuitry including radio frequency identification structures. We disclose a method to print a material on a reel-to-reel printer that has sufficient conductivity to allow subsequent electrolytic plating on a reel-to-reel processing line and have sufficient ink/substrate adhesion to withstand the aggressiveness of the electrolytic plating chemistry, Depending on the printing technology chosen speeds of 150 feet per minute (fpm) to 300 fpm can be readily achieved. Judicious choice of image design will facilitate reel-to-reel electrolytic plating on a dedicated line. Electrolytic plating will occur only on connected lines and is therefore an additive technology eliminating the requirement for an etching step and so reducing the environmental impact of printed circuit manufacture.
我们报告了一种卷到卷的柔性电气互连的制造方法,这种方法具有铜的导电性,可以从印刷和电解镀的两阶段过程中获得。该工艺可以快速制造一系列可应用于包括射频识别结构在内的单面电路的图案。我们公开了一种在卷对卷打印机上打印材料的方法,该方法具有足够的导电性,可以在卷对卷加工线上进行后续的电解镀,并且具有足够的油墨/基材粘附性,可以承受电解镀化学的侵蚀性,根据印刷技术的不同,可以很容易地实现150英尺每分钟(fpm)到300 fpm的速度。明智的选择图像设计将有利于在专用生产线上进行卷对卷电解镀。电解电镀将只发生在连接的线路上,因此是一种添加剂技术,消除了蚀刻步骤的要求,从而减少了印刷电路制造对环境的影响。
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引用次数: 1
Modeling methodology for predicting the thermo-mechanical reliability of electronic packaging 预测电子封装热机械可靠性的建模方法
Pub Date : 2002-08-07 DOI: 10.1109/ECTC.2002.1008271
M. Thurston, G. Raiser, D. Chiang, S. Tandon, M. Mello
A methodology for predicting the thermo-mechanical reliability of electronic packaging as a function of package design, material, and assembly process variables and environmental conditions is described. The methodology integrates finite element stress and strength analysis, experimental material constitutive and strength property measurement, experimental package stress and strength validation, and statistical design of experiment (DOE) and Monte Carlo analysis techniques. The results of extensive experimental and numerical evaluations demonstrating the stability and capability of the experimental and modeling techniques constituting the methodology are presented.
描述了一种预测电子封装的热机械可靠性的方法,作为封装设计,材料和组装过程变量和环境条件的函数。该方法集成了有限元应力和强度分析、实验材料本构和强度特性测量、实验包应力和强度验证、实验统计设计(DOE)和蒙特卡罗分析技术。广泛的实验和数值评估结果证明了构成该方法的实验和建模技术的稳定性和能力。
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引用次数: 0
A web-based graduate course on design-for-reliability of electronic systems 电子系统可靠性设计的网络研究生课程
Pub Date : 2002-08-07 DOI: 10.1109/ECTC.2002.1008306
P. Mccluskey
Today's product developers operate in a world of shortened design cycles in which quick time-to-market is essential. In such an environment, the luxury of improving reliability through multiple prototyping is a thing of the past. No longer is it possible to make a prototype, subject it to a series of standardized tests, analyze the failures, fix the design, and test again. Instead, new methods of reliability improvement have been developed that consider reliability up-front in the design cycle. Now the design can be analyzed and fixed before the first prototype is made. This new method of designing for reliability, however, requires a fundamental understanding of the chemical, electrical, mechanical, and thermo-mechanical mechanisms that cause failure of electronics.
今天的产品开发人员在一个设计周期缩短的世界中工作,快速进入市场是必不可少的。在这样的环境中,通过多个原型来提高可靠性的奢侈已经成为过去。不可能再制作原型,对其进行一系列标准化测试,分析故障,修复设计,然后再次测试。取而代之的是,可靠性改进的新方法已经被开发出来,这些方法将可靠性放在设计周期的前面。现在,在制作第一个原型之前,可以对设计进行分析和修正。然而,这种设计可靠性的新方法需要对导致电子设备故障的化学、电气、机械和热机械机制有基本的了解。
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引用次数: 4
期刊
52nd Electronic Components and Technology Conference 2002. (Cat. No.02CH37345)
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