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52nd Electronic Components and Technology Conference 2002. (Cat. No.02CH37345)最新文献

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GHz twisted differential line structure on printed circuit board to minimize EMI and crosstalk noises 印刷电路板上的GHz扭曲差分线结构,以减少EMI和串扰噪声
Pub Date : 2002-08-07 DOI: 10.1109/ECTC.2002.1008233
D. Kam, Heeseok Lee, Seungyong Baek, Bongcheol Park, Joungho Kim
The concept of twisted pair on the cable interconnection can be readily applied to the differential lines on printed circuit board (PCB), which enables enhanced immunity against crosstalk and radiated emission. In this paper, twisted differential line (TDL) is implemented on PCB and fully characterized. First, the transmission characteristics of TDL including propagation constant and differential impedance are extracted by using 3D full-wave analysis. The potential of TDL for the transmission of over GHz signal and enhanced immunity against crosstalk and radiated emission is clearly shown. Second, the measurement results reconfirm TDL's capability as a good transmission line structure over several GHz. Also, it is modeled by a simple equivalent circuit, based on measurement results. Third, the enhanced immunity of TDL against crosstalk and radiated emission is clearly demonstrated by measurement results. TDL is compared with other transmission line structures showing its superiority. Finally, several ideas to improve TDL's performance are suggested and verified to be useful.
电缆互连中的双绞线概念可以很容易地应用于印刷电路板(PCB)上的差分线,从而增强对串扰和辐射发射的抗扰能力。本文在PCB上实现了扭曲差分线(TDL),并对其进行了充分的表征。首先,利用三维全波分析方法提取TDL的传输特性,包括传播常数和差分阻抗;TDL在传输超GHz信号和增强抗串扰和辐射发射方面的潜力被清楚地显示出来。其次,测量结果再次证实了TDL作为几GHz范围内良好的传输线结构的能力。根据测量结果,建立了简单的等效电路模型。第三,测量结果清楚地证明了TDL对串扰和辐射发射的抗扰性增强。通过与其他传输线结构的比较,显示了TDL的优越性。最后,提出了一些改进TDL性能的思路,并验证了这些思路的有效性。
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引用次数: 11
High current induced failure of ACAs flip chip joint ACAs倒装芯片接头的大电流失效
Pub Date : 2002-08-07 DOI: 10.1109/ECTC.2002.1008245
W. Kwon, K. Paik
In this paper the maximum current carrying capability of ACAs flip chip joint is investigated based on two failure mechanisms: (1) degradation of the interface between gold stud bumps and aluminum pads; and (2) ACA swelling between chips and substrates under high current stress. For the determination of the maximum allowable current, bias stressing was applied to ACAs flip chip joint. The current level at which current carrying capability is saturated is defined as the maximum allowable current. The degradation mechanism under high current stress was studied by in-situ monitoring of gold stud bump-aluminum pad ACA contact resistance and also ACA junction temperature at various current level. The cumulative failure distributions were used to predict the lifetime of ACAs flip chip joint under high current stressing. These experimental results can be used to better understand and to improve the current carrying capability of ACA flip chip joint.
本文基于两种失效机制研究了ACAs倒装芯片接头的最大载流能力:(1)金螺柱凸点与铝衬垫之间的界面退化;(2)大电流应力下芯片与衬底之间的ACA膨胀。为了确定最大允许电流,对ACAs倒装芯片接头施加偏置应力。载流能力达到饱和的电流水平被定义为最大允许电流。通过对不同电流水平下金螺柱凸块-铝垫ACA接触电阻和结温的现场监测,研究了高电流应力下的降解机理。利用累积失效分布预测了ACAs倒装芯片接头在大电流应力作用下的寿命。这些实验结果可以用来更好地理解和提高ACA倒装接头的载流能力。
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引用次数: 14
Educational project: development of a seminar course on RF MEMS and RF microsystems 教育项目:开发射频MEMS和射频微系统研讨会课程
Pub Date : 2002-08-07 DOI: 10.1109/ECTC.2002.1008184
Anh-Vu Pham
Major educational barriers exist in providing both quality and quantity of RF and electronic packaging engineers to meet industry needs. Although the National Science Foundation Microsystems Packaging Research Center has done excellent work in revolutionizing its education program with an outreach component, nation-wide students still have limited exposure to the field. For example, students at a nearby engineering institution, Clemson University (1.5-hour drive to Georgia Tech) do not have any courses in electronics packaging. This has been due to the lack of experts in the rapid growth of electronic technology. This is true in the RF electronics and MEMS that represent emerging technologies for developing the next-generation microsystems. Other barriers include the lack of departmental support for offering courses in electronics packaging, where the needs are to fulfil the core and traditional courses.
主要的教育障碍存在于提供射频和电子封装工程师的质量和数量,以满足行业需求。尽管美国国家科学基金会微系统包装研究中心在改革其教育计划方面做得非常出色,但全国范围内的学生接触该领域的机会仍然有限。例如,附近工程学院克莱姆森大学(距离佐治亚理工学院1.5小时车程)的学生没有任何电子封装课程。这是由于缺乏专家在电子技术的快速发展。射频电子和MEMS是开发下一代微系统的新兴技术。其他障碍包括缺少部门对开设电子封装课程的支持,这些课程的需要是完成核心课程和传统课程。
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引用次数: 0
The interactions of lead (Pb) in lead free solder (Sn/Ag/Cu) system 铅(Pb)在无铅焊料(Sn/Ag/Cu)体系中的相互作用
Pub Date : 2002-08-07 DOI: 10.1109/ECTC.2002.1008091
C. Key Chung, R. Aspandiar, K. Foo Leong, Cheng Siew Tay
The solder interaction of Pb within the Sn/Ag/Cu system was characterized using Differential Scanning Calorimetry (DSC). Components were then assembled with the Pb-free solder. Cross-sectioning and fine polishing were performed on the solder joints at the as-soldered stage and after temperature cycle readouts at 250, 500, 750, and 1000 cycles. The microstructure of the solder joints was examined using Scanning Electron Microscopy (SEM), and solder elements were mapped and identified by Energy-Dispersive X-ray (EDX) analysis. DSC detected Pb reaction with Sn/Ag at 179/spl deg/C and ternary compound formation. SEM/EDX found that Pb diffused into the Sn/Ag/Cu matrix during reflow soldering to form different microstructures, namely CuSn, SnAg, SnPbAg, and Pb-rich phases. The SnAg structure was found as a rod/needle morphology that was detrimental to solder joint reliability. During temperature cycling, this structure loosened its embedding effects due to grain-boundary sliding in the solder matrix, which accelerated solder fatigue crack propagation. Solutions to this problem are discussed.
采用差示扫描量热法(DSC)表征了Sn/Ag/Cu体系中Pb与钎料的相互作用。然后用无铅焊料组装组件。在焊接阶段和在250、500、750和1000循环的温度循环读数后,对焊点进行横切和精细抛光。利用扫描电子显微镜(SEM)观察了焊点的微观结构,并利用能量色散x射线(EDX)分析对焊点元素进行了定位和鉴定。DSC检测到Pb与Sn/Ag在179℃下发生反应并形成三元化合物。SEM/EDX发现,回流焊过程中Pb扩散到Sn/Ag/Cu基体中,形成CuSn、SnAg、SnPbAg和富Pb相等不同的显微组织。发现SnAg结构为棒状/针状,不利于焊点的可靠性。在温度循环过程中,由于钎料基体晶界滑动,该结构的嵌入效果松动,加速了钎料疲劳裂纹的扩展。讨论了解决这一问题的方法。
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引用次数: 20
Modeling and control of resistance tolerance for embedded resistors in LTCC LTCC中嵌入式电阻容限的建模与控制
Pub Date : 2002-08-07 DOI: 10.1109/ECTC.2002.1008145
G. Wang, F. Barlow, A. Elshabini
For embedded resistors in LTCC, the challenge is the high resistance tolerance, normally 20/spl sim/30%. This paper is aimed at modeling and reduction of the tolerance to meet the requirements for high frequency applications; less than 10% resistance tolerance. A mathematical equation for resistance tolerance was derived and experimentally validated. The predicted resistance tolerance agrees with the measured value. With the aid of this equation, resistance tolerance can be related to the tolerance of the print geometry, which is measurable and adjustable prior to firing. It is predicted that for the 10% resistance tolerance goal, print thickness tolerance must be no more than 8%. A comprehensive analysis and step-by-step strategy for tolerance reduction is presented in this work. Some experimental studies have been performed to determine the major factors affecting tolerance. Non-process related factors include resistor size (width and aspect ratio), number of resistor layers in the substrate, location of the resistors on a layer, and printer set-up. As for processing, if the printing is performed in a period of 7 to 17 minutes after paste is applied on the screen, consistent print geometry can be obtained. In addition, a 3-level and 5 factors design of experiments (DOE) shows that the printing parameters, except the low level of squeegee travel, have no significant effect on tolerance of print thickness and width. These results indicate that tolerance control must begin with the design, and include an optimized printer set-up for uniform print thickness across a large printed area. In addition, an appropriate printing process must be used to obtain high resolution rectangular resistors. Through these efforts, 6% to 10% thickness tolerance have been achieved for various print runs and process combinations. Further experiments are underway to evaluate tolerances from high volume production.
对于LTCC中的嵌入式电阻器,挑战在于高电阻容限,通常为20/spl sim/30%。本文的目的是建模和减小公差,以满足高频应用的要求;电阻容忍度小于10%。推导了耐药耐受性的数学方程,并进行了实验验证。预测的电阻容差与实测值吻合。借助该方程,阻力公差可以与打印几何形状的公差相关,该公差在射击之前是可测量和可调整的。据预测,为达到10%的电阻公差目标,打印厚度公差必须不超过8%。在这项工作中,提出了一个全面的分析和逐步减少公差的策略。已经进行了一些实验研究,以确定影响耐受性的主要因素。与工艺无关的因素包括电阻器尺寸(宽度和长宽比)、衬底中的电阻器层数、层上电阻器的位置和打印机设置。在加工方面,如果在屏幕上粘贴浆料后的7 ~ 17分钟内进行印刷,则可以获得一致的印刷几何形状。此外,三水平五因素实验设计(DOE)表明,除刮刀行程水平较低外,印刷参数对印刷厚度和宽度公差没有显著影响。这些结果表明,公差控制必须从设计开始,并包括优化的打印机设置,以便在大打印区域内均匀打印厚度。此外,必须采用适当的印刷工艺来获得高分辨率的矩形电阻器。通过这些努力,各种印刷和工艺组合的厚度公差达到了6%至10%。进一步的实验正在进行中,以评估大批量生产的公差。
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引用次数: 5
The evaluation of copper migration during the die attach curing and second wire bonding process 模接固化和二次焊丝过程中铜迁移的评价
Pub Date : 2002-08-07 DOI: 10.1109/ECTC.2002.1008319
T.Y. Lin, K. Davison, W. Leong, S. Chua, J. S. Pan, J. Chai, K. Toh, W. C. Tjiu
The copper migration on the silver plated surface of the lead-frames with various heat treatments was evaluated by X-ray photoelectron spectroscopy (XPS), transmission electron microscopy (TEM) and atomic force microscopy (AFM) methodologies. The copper migration may introduce copper oxidation and result in the wedge bonding failures due to the non-stick on lead (NSOL). The experiment was performed on the two kinds of TQFP leadframes with the stamped and etched manufacturing processes. XPS results showed that the etched leadframe was the relatively better one in that less copper oxide was detected on silver surface after annealing process. However, more copper was clearly observed to diffuse onto the silver surface after annealing process in the stamped leadframe. In comparison between the stamped and etched lead-frames, the silver plated layer in latter more efficiently blocks the copper diffusion - either surface or bulk diffusion. In addition, TEM and AFM provided the additional insight of the grain structure and surface roughness measurement of silver.
采用x射线光电子能谱(XPS)、透射电子显微镜(TEM)和原子力显微镜(AFM)等方法研究了不同热处理方式下铅架镀银表面铜的迁移情况。铜的迁移可能导致铜氧化,并由于铅不粘接而导致楔接失效。采用冲压和蚀刻两种制造工艺对两种TQFP引线框进行了实验研究。XPS结果表明,经退火处理后,镀银表面的氧化铜含量较低,是较好的镀银引线框架。然而,在冲压引线框退火处理后,明显观察到更多的铜扩散到银表面。在冲压和蚀刻铅框的比较中,后者的镀银层更有效地阻止了铜的扩散——无论是表面扩散还是整体扩散。此外,TEM和AFM为银的晶粒结构和表面粗糙度测量提供了额外的见解。
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引用次数: 2
Deterioration mechanism of flip chip attachment using an anisotropic conductive film and design technology for high reliability 采用各向异性导电膜的倒装片附件劣化机理及高可靠性设计技术
Pub Date : 2002-08-07 DOI: 10.1109/ECTC.2002.1008244
S. Fujiwara, M. Harada, Y. Fujita, T. Hachiya, M. Muramatsu
The flip-chip technique, in which a bare chip is directly connected to a substrate, has become a key technology in producing compact electronic products, including cellular phones. In particular, the technique of using Au bumps to connect the bare chip with the substrate, with the aid of an anisotropic conductive film (ACF), is one of the most useful technologies. The most serious problem with ACF bonding technology today is that the deterioration mechanism of interconnections is not clear. This study is motivated to clarify the mechanism of deterioration and to establish the method of obtaining reliability in the design of interconnections for which ACF is used.
将裸片直接连接到衬底上的倒装技术已经成为生产手机等小型电子产品的关键技术。特别是,利用Au凸点连接裸片和衬底的技术,在各向异性导电膜(ACF)的帮助下,是最有用的技术之一。目前ACF键合技术最严重的问题是连接点劣化机制不清楚。本研究的动机是阐明退化的机制,并建立在使用ACF的互连设计中获得可靠性的方法。
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引用次数: 9
An energy-based method to predict delamination in electronic packaging 基于能量的电子封装分层预测方法
Pub Date : 2002-08-07 DOI: 10.1109/ECTC.2002.1008197
H. Fan, P. Chung, M. Yuen, P. Chan
The propensity and significance of interfacial delamination as a crucial failure mechanism in electronic packaging have been well documented in many papers. Many of the failure criteria were used to solve 2-dimensional problem with a pre-crack. However, in real electronic packages, the size and location of the cracks or/and delamination cannot be predicted. It is not easy to use the traditional fracture criteria to deal with more complicated 3-D delamination problems. The potential delamination interface of copper leadframe/Epoxy Molding Compound (EMC) was selected in the study. The stresses of the interface were evaluated by the Button Shear Test. A series of Button Shear Tests was conducted to evaluate the adhesion properties of Epoxy Molding Compounds (EMCs) on copper substrate. In each of the tests, the critical load acting on the EMC of the button shear sample was measured at different shear angles and a finite element model was used to evaluate the stresses at the interface between the mold compound and the copper substrate. In this paper, an energy-based method is proposed by deriving the energy to initiate each of the tensile and shear modes of failure across the interfaces of the button shear test samples for the chosen EMC/leadframe material system. Component stresses were extracted from the numerical simulation in order to compute the distortional strain energy density, (U/sub d/), and the hydrostatic strain energy density, (U/sub h/), relating respectively to the shear and tensile mode. (U/sub d/) and (U/sub h/) were calculated from the Young's modulus of EMC and the average stresses within a selected region of the finite element model where it exhibits high stress values.
界面分层作为电子封装中一个重要的失效机制的倾向和意义已经在许多论文中得到了很好的证明。许多破坏准则都是用来解决具有预裂纹的二维问题。然而,在实际的电子封装中,裂纹或/和分层的大小和位置是无法预测的。传统的断裂准则很难处理复杂的三维分层问题。选取了铜引线框架/环氧成型复合材料(EMC)的潜在分层界面。采用按钮剪切试验对界面应力进行了评估。通过一系列的钮扣剪切试验来评价环氧模压化合物(EMCs)在铜基体上的粘附性能。在每个试验中,测量了不同剪切角度下作用于按钮剪切试样电磁相容性的临界载荷,并采用有限元模型计算了模具复合材料与铜基体界面处的应力。本文提出了一种基于能量的方法,通过推导能量来启动所选EMC/引线框架材料体系的按钮剪切试验样品的界面上的每种拉伸和剪切破坏模式。从数值模拟中提取构件应力,分别计算剪切和拉伸模式下的变形应变能密度(U/sub d/)和静水应变能密度(U/sub h/)。(U/sub d/)和(U/sub h/)由电磁电磁的杨氏模量和有限元模型中某一高应力值区域内的平均应力计算得到。
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引用次数: 8
Solder joint shape and standoff height prediction and integration with FEA-based methodology for reliability evaluation 基于有限元的可靠性评估方法与焊点形状和高度预测的集成
Pub Date : 2002-08-07 DOI: 10.1109/ECTC.2002.1008345
Sidharth, R. Blish, D. Natekar
Solder joint fatigue failure is a common failure mechanism in semiconductor packages mounted on boards. The thermal expansion mismatch between the package and the board causes cyclic loading on the solder joints during temperature cycling. It is therefore important to model the solder joint shape and standoff height accurately to estimate the reliability of a solder joint assembly. This paper discusses details of solder shape prediction using the Surface Evolver tool and its validation with experimental data. A comparison with truncated sphere model is also provided. A strategy for importing Surface Evolver data into a finite element based reliability evaluation is outlined.
焊点疲劳失效是板上半导体封装常见的失效机制。在温度循环过程中,封装和电路板之间的热膨胀不匹配导致焊点上的循环加载。因此,准确地建立焊点形状和高度模型以估计焊点组件的可靠性是非常重要的。本文讨论了利用Surface Evolver工具预测焊料形状的细节,并用实验数据进行了验证。并与截球模型进行了比较。提出了一种将Surface Evolver数据导入有限元可靠性评估的策略。
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引用次数: 17
Understanding lead frame surface treatment and its impact on package reliability 了解引线框表面处理及其对封装可靠性的影响
Pub Date : 2002-08-07 DOI: 10.1109/ECTC.2002.1008215
Renyi Wang, R. Kuder, B. Wu, G. Emmerson, G. Seeley
Lead frame micro-electronic packages are still the most widely used in the semiconductor industry. The surface properties of metal lead frames are involved in several important interfacial interactions within micro-electronic packages and hence have crucial impact on package integrity and reliability. In this work, detailed investigations were carried out to elucidate the chemical compositions of surface treatment solutions as well as the chemical and physical properties of lead frame surfaces. Results from /sup 1/H nuclear magnetic resonance (NMR), X-ray photoelectron spectroscopy (XPS), optical microscopy, and static secondary ion mass spectroscopy (SSIMS) are described. Adhesion testing data obtained from lead frames with different surface treatments, and with die attach adhesives of various chemistries, are reported. In addition, JEDEC reliability tests, using a new die attach adhesive, were performed on molded packages with different packaging material combinations and the results are reported.
引线框架微电子封装仍然是半导体工业中应用最广泛的封装形式。金属引线框架的表面特性涉及微电子封装中几个重要的界面相互作用,因此对封装的完整性和可靠性具有至关重要的影响。在这项工作中,进行了详细的研究,以阐明表面处理溶液的化学成分以及引线框架表面的化学和物理性质。描述了/sup 1/H核磁共振(NMR)、x射线光电子能谱(XPS)、光学显微镜和静态二次离子质谱(SSIMS)的结果。附着力测试数据,从引线框架与不同的表面处理,并与模具附加粘合剂的各种化学,报告。此外,采用一种新型模附胶对不同包装材料组合的模制封装进行了JEDEC可靠性测试,并报告了测试结果。
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引用次数: 3
期刊
52nd Electronic Components and Technology Conference 2002. (Cat. No.02CH37345)
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