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ALGORITHM FOR DEVELOPING THE PROGRAM OF CURVED SURFACES BURN-IN 曲面老化程序的开发算法
Pub Date : 2023-02-12 DOI: 10.30987/2782-5957-2023-2-12-18
A. Volchenkov, L. Nikitina
The results of differential geometric modeling and laboratory studies of the burn-in of hardened materials for complex sculpted surfaces are presented. The criteria of high-performance burn-in are given. It is shown that for complex sculpted surfaces, the instantaneous wear rate can be considered in terms of the wear rate, which determines the intensity of removing wear particles during the burn-in of the part in accordance with the selected method. Another criterion for the burn-in productivity is the instantaneous wear rate. The obtained dependences allow improving the modes of technological burn-in of part materials according to the criterion of its productivity. Laboratory verification of the obtained modes makes it possible to formulate criteria conditions for highly efficient burn-in of hardened curved surfaces.
介绍了复杂雕刻表面硬化材料烧蚀的微分几何建模和实验室研究结果。给出了高性能老化的判据。结果表明,对于复杂的雕刻表面,瞬时磨损率可以用磨损率来考虑,它决定了零件在磨损过程中按照所选择的方法去除磨损颗粒的强度。磨损率的另一个标准是瞬时磨损率。所获得的依赖关系允许根据其生产率的标准改进零件材料的工艺磨损模式。对所获得的模态进行实验室验证,可以为硬化曲面的高效烧蚀制定准则条件。
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引用次数: 0
METHODS FOR DETECTING LOCOTIVE SLIPPAGE 检测定位滑移的方法
Pub Date : 2023-02-12 DOI: 10.30987/2782-5957-2023-2-47-52
I. Kozhukhov, A. Boldyrev, F. Lozbinev, D. Antipin
The study objective is giving grounds for the application of methods to increase the relative slip of the wheel pair along the rail with its insignificant amount. The main difficulty in using systems based on measuring the absolute or relative slip of the wheel on the rail is a small difference in the value of the speeds and the difficulty of determining the rail horizontal speed. The use of angular acceleration of rotating parts as a diagnostic parameter may also not yield results if the relative slip grows gradually. The novelty of the work is in a detailed analysis of slippage detection devices and evaluation of these approaches. As a result, it is concluded that in practice it makes sense to combine all three mentioned approaches to identify the slippage start on various grounds. To determine the wheel slid on the rail, it makes sense to use all the listed informative signs to reduce the number of false estimates of the slip start.
研究的目的是为采用增加车轮副沿轨相对滑移量的方法提供依据。使用基于测量车轮在轨道上的绝对或相对滑移的系统的主要困难是速度值的微小差异和确定轨道水平速度的困难。如果相对滑移逐渐增加,使用旋转部件的角加速度作为诊断参数也可能不会产生结果。这项工作的新颖之处在于对滑移检测装置的详细分析和对这些方法的评估。因此,得出的结论是,在实践中,将上述所有三种方法结合起来,以各种理由确定滑移起点是有意义的。为了确定车轮在轨道上滑动,使用所有列出的信息标志来减少滑动启动的错误估计数量是有意义的。
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引用次数: 0
FEATURES OF USING MULTIAXIS CNC GRINDING MACHINES TO IMPROVE MACHINING PERFORMANCE, QUALITY AND ACCURACYOF PARTS AND ASSEMBLIES OF AVIATION GAS TURBINE ENGINES 采用多轴数控磨床提高航空燃气涡轮发动机零部件的加工性能、质量和精度的特点
Pub Date : 2023-02-12 DOI: 10.30987/2782-5957-2023-2-19-26
V. Makarov, Mihail Pesin, Aleksandr Norin
The paper is aimed at improving the productivity, quality and accuracy of manufacturing gas turbine engine parts and assemblies for the modern growing passenger aviation transport based on the use of technical capabilities of modern multiaxis CNC grinding machining centers. The paper shows the results of successful application of a five-axis CNC grinding machining center MFP-050.65.65 made by Magerle (Switzerland), which allows reducing by five times the number of operations, universal machines, special devices and cutting tools by increasing the number of machined surfaces for one set of nozzle blades of an aviation gas turbine engine. Simultaneously with a significant increase in the productivity of machining various multidirectional surfaces of the nozzle blades due to the use of new highly porous grinding wheels and rational modes of deep grinding, a higher burn-free quality of the ground surfaces is ensured and an important task is solved to increase the accuracy of the flow sections of the turbine nozzle apparatus with the combined use of CNC system and special software for correcting errors of part casting surfaces during their installation, turning and deep grinding of the base surfaces. The developed new technology of nozzle blades machining was introduced for the first time in the Russian Federation at the Aviadvigatel enterprise for manufacturing nozzle blades of modern newly produced gas turbine engines.
本文旨在利用现代多轴数控磨削加工中心的技术能力,为日益增长的现代客运航空运输提高生产燃气涡轮发动机零部件的生产率、质量和精度。本文介绍了瑞士Magerle公司的MFP-050.65.65五轴数控磨削加工中心的成功应用,通过增加航空燃气涡轮发动机一组喷嘴叶片的加工面数,使操作、通用机床、专用装置和刀具的数量减少了5倍。同时,由于采用了新型高孔砂轮和合理的深磨削方式,大大提高了喷嘴叶片各种多向表面的加工效率。利用数控系统和零件铸造面安装、车削和基面深磨过程中误差校正专用软件相结合的方法,提高了涡轮喷管装置流段精度,保证了较高的表面无烧损质量。研制成功的喷嘴叶片加工新技术,首次在俄罗斯Aviadvigatel企业引进,用于制造现代新型燃气涡轮发动机喷嘴叶片。
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引用次数: 0
CONSTRUCTION OF PIPELINE STOP VALVES USING THE LAWS OF HYDROSTATICS AND HYDRODYNAMICS 应用流体静力学和流体力学原理构造管道截止阀
Pub Date : 2023-02-12 DOI: 10.30987/2782-5957-2023-2-27-36
Damir Kramsakov, A. Chudinov, A. Kol'ga, Ivan Stolpovskich, V. Aleksandrov
Study objective. Giving grounds to the possibility of making pipeline stop valves with minimal mass and size parameters and maximum operational efficiency. The task to which the paper is devoted. Reduction of mass and size parameters of pipeline stop valves. Research methods. The problems are solved according to the basic methods of hydrostatics (Pascal's law) and hydrodynamics (Bernoulli’s principle). The novelty of the work. It consists in finding the possibility of replacing complex, large-sized and massive elements of pipeline control systems with simple elements operating according to the basic laws of hydraulics. Study results. The studies conducted confirm the possibility to simplify significantly the designs of pipeline stop valves, reducing the mass and size parameters and increasing the efficiency and reliability of pipeline systems. Conclusions. Taking into account the peculiarities of the static and dynamic state of the fluid (liquid, gas), using the laws of hydrostatics and hydrodynamics, it is advisable to divide the entire structure of the pipeline stop valves into two interconnected devise components combined in one case: a device that locks the pipeline (stopping the fluid flow), and a device that opens the pipeline (ensuring the fluid flow). At the same time, one of the devices operates due to high-speed (dynamic) fluid pressure, and the second - due to static pressure.
研究目标。为制造质量最小、尺寸参数最小、操作效率最高的管道截止阀提供了可能。本刊致力于完成的任务。降低管道截止阀的质量和尺寸参数。研究方法。根据流体静力学(帕斯卡定律)和流体力学(伯努利原理)的基本方法解决了这些问题。工作的新奇。它在于寻找用按水力学基本规律工作的简单元件代替管道控制系统中复杂、大尺寸和大量元件的可能性。研究的结果。这些研究证实了大大简化管道截止阀设计、降低质量和尺寸参数、提高管道系统效率和可靠性的可能性。结论。考虑到流体(液体、气体)静态和动态的特点,利用流体静力学和流体动力学的规律,建议将管道截止阀的整个结构划分为两个相互连接的设计部件组合在一种情况下:锁住管道的装置(停止流体流动)和打开管道的装置(保证流体流动)。同时,其中一种装置由于高速(动)流体压力而运行,另一种装置由于静压而运行。
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引用次数: 0
MATHEMATICAL MODELING OF TURBULENT VISCOUS LIQUID MODE WITH CONTINUOUS FLOW RATE CHANGE FOR HYDRAULIC SYSTEMS 液压系统流量连续变化的湍流粘性流体模型的数学建模
Pub Date : 2023-02-12 DOI: 10.30987/2782-5957-2023-2-37-46
S. G. Ismailova
The current state of the issue related to the flow of two-phase (heterogeneous) liquids in hydraulic and water management systems is analysed. The paper objective is to develop hydrodynamic equations of infinitely variable two-phase fluids in accordance with mathematical models taking into account external mass exchange. Based on the problems defined in accordance with the paper objective, the task of building a mathematical model to analyze the turbulent mode of viscous fluid with a continuous flow rate change for hydraulic systems is set.
分析了液压和水管理系统中有关两相(非均相)液体流动问题的现状。本文的目的是根据考虑外部质量交换的数学模型建立无限变两相流体的流体动力学方程。根据论文目标所定义的问题,设定了建立分析液压系统连续流量变化的粘性流体湍流模式的数学模型的任务。
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引用次数: 0
MODELING OF THE TEMPERATURE DISTRIBUTION ON THE LATHE FRONT SURFACE TAKING INTO ACCOUNT GEOMETRIC PARAMETERS OF THE SECONDARY PLASTIC ZONE 考虑二次塑性区几何参数的车床前表面温度分布建模
Pub Date : 2023-02-12 DOI: 10.30987/2782-5957-2023-2-4-11
E. Fominov, A. Marchenko, Viktoriya Suhomlinova, Oksana Pyatnickaya, D. Gladkih
The study objective: modeling of the temperature distribution along the front surface of the lathe cutter for a given moment of the cutting system evolution. The problem to which the paper is devoted. To evaluate the influence of the geometric parameters of the secondary plastic zone of on the characteristics of the temperature distribution for the front surface of the lathe cutter. Research methods. Geometric parameters of the plastically deformed layer are defined by digital modeling of contact processes by the finite element method. Some initial data for computer modeling and subsequent verification of its results are carried out on the basis of a full-scale experiment with longitudinal turning of a work piece made of stainless steel 12X18H9T with a T15K6 solid-alloy plate. The novelty of the work. Prediction of the temperature on the cutter front surface for a given moment of the cutting system evolution based on a scientific approach of using hydrodynamic analogies to the evaluation of deformation processes in the machined material and combined data of a full-scale and digital experiment. The study results. By means of a digital experiment, the boundaries of the secondary plastic zone in the chip are determined, then a temperature distribution curve is made on the cutter front surface in two variants: for variable and for a constant average thickness of the deformed layer. It is found that the average value of the contact temperature in both cases differs slightly and agrees well with the results of the full-scale experiment. The difference between the maximum temperature values is significant: with a variable layer thickness, the calculated temperature is 11% lower than for the variant with a constant value of this parameter. Conclusions: to calculate the average temperature in the secondary plastic zone, the average value of the deformed layer thickness can be used. In the case of solving problems related to determining the maximum temperature in the cutting zone, it is advisable to take into account the change in the thickness of the plastically deformed layer in the chip along the cutter front surface.
研究目的:在切削系统演化的给定时刻,对沿车刀前表面的温度分布进行建模。这篇报纸专门讨论的问题。评价二次塑性区几何参数对车刀前表面温度分布特性的影响。研究方法。采用有限元方法对接触过程进行数字化建模,确定了塑性变形层的几何参数。在T15K6固体合金板纵向车削12X18H9T不锈钢工件的全尺寸实验基础上,为计算机建模和后续结果验证提供了一些初步数据。工作的新奇。基于流体力学类比评估被加工材料变形过程的科学方法,结合全尺寸和数字实验数据,预测切削系统发展给定时刻刀具前表面的温度。研究结果。通过数字实验,确定了切屑内二次塑性区的边界,得到了变形层平均厚度变和平均厚度不变两种情况下切屑前表面的温度分布曲线。结果表明,两种情况下的接触温度平均值相差不大,与全尺寸实验结果吻合较好。最高温度值之间的差异是显著的:当层厚度变化时,计算出的温度比该参数恒定值的变量低11%。结论:计算二次塑性区的平均温度,可以采用变形层厚度的平均值。在解决与确定切削区最高温度有关的问题时,建议考虑切屑沿刀具前表面塑性变形层厚度的变化。
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引用次数: 0
THE EXTENSION OF THE BRAKE CYLINDER ROD OF DIESEL LOCOMOTIVE LEVER TRANSMISSIONS 内燃机车杠杆传动制动缸杆的延伸
Pub Date : 2023-02-12 DOI: 10.30987/2782-5957-2023-2-53-59
V. Sinicyn, Roman Gapchin
The study objective is to develop a method for calculating the extension of the brake cylinder rod of a diesel locomotive. The extension value of the locomotive brake cylinder rod is currently not regulated, while the parameter is subject to control and must be consistent with the gaps between the brake shoe and the tyre. Its calculation involves taking into account the pressure in the cylinder, the cylinder diameter, the gear ratio of the lever transmission, the gaps between the shoe and the tyre, as well as the elastic deformation of the system. Currently, there is no method for determining the latter component, and this does not allow for a grounded choice of the brake cylinder at the design stage. In addition, increased wear of the brake shoes, for example, on a steep long descent, can lead to an insufficient rod extension. It is shown that significant exceedances of standard values are possible in operation. Thus, the extension of the brake cylinder rod of a diesel locomotive is an important parameter affecting traffic safety. The development of its calculation method is relevant. It should be noted, that a significant contribution to the elastic component is made by wear-resistant bushings of lever transmission joints made of sintered iron-based materials. At the same time, the calculation of bushings is the most difficult. A method including the calculation of elastic deformation of levers and rods, as well as wear-resistant bushings by solving the contact problem of radial axis insertion into the wall of the sleeve is chosen as a prototype for the method of calculating the elastic component of the rod extension. This method is refined taking into account the features of the lever transmission. The calculation of the rod extension for the lever transmission of the main diesel locomotive bogie is performed. At the moment, experimental data on the elastic component of the rod extension are obtained for it, and it gives the opportunity to evaluate the calculation results. The calculation of the rod extension showed good compliance with experimental measurements. The method can be used to select the appropriate brake cylinders for the locomotive lever transmission.
本文的研究目的是建立内燃机车制动缸杆伸长量的计算方法。机车制动油缸杆的延伸值目前没有规定,而参数是受控制的,必须与制动蹄片与轮胎之间的间隙一致。其计算考虑了气缸内的压力、气缸直径、杠杆传动的传动比、鞋与轮胎之间的间隙以及系统的弹性变形。目前,还没有确定后一个组件的方法,这就不允许在设计阶段对制动缸进行接地选择。此外,制动蹄片磨损的增加,例如,在陡峭的长下降,可能导致杆的延伸不足。结果表明,在运行中有可能出现明显超出标准值的情况。因此,内燃机车制动缸杆的伸长是影响行车安全的重要参数。其计算方法的发展是相关的。应该指出的是,对弹性成分的重大贡献是由烧结铁基材料制成的杠杆传动接头的耐磨衬套。同时,轴套的计算是最困难的。选取求解径向轴插入套筒壁的接触问题计算杠杆、杆和耐磨衬套弹性变形的方法作为计算杆伸长弹性分量方法的原型。考虑到杠杆传动的特点,对该方法进行了改进。对内燃机车主转向架杠杆传动的杆长进行了计算。此时,得到了杆伸弹性分量的实验数据,为计算结果的评价提供了契机。计算结果与实验结果吻合较好。该方法可用于机车杠杆传动制动缸的选择。
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引用次数: 0
SYNTHESIS AND ANALYSIS OF THE UPGRADED ADAPTIVE FRICTION CLUTCH WITH POSITIVE FEEDBACK 改进型正反馈自适应摩擦离合器的综合与分析
Pub Date : 2023-01-13 DOI: 10.30987/2782-5957-2023-1-35-45
M. Shishkarev, M. Gavrilenko
The study objective is to find out the regularity of attractive force change of the friction surfaces of the adaptive friction clutch in order to ensure a particularly high tear-and-wear accuracy. The task to which the paper is devoted is presentation of various analysis and synthesis stages of the control device of the adaptive friction clutch with positive feedback. Research methods: developed and previously applied elements of the theory of adaptive safety friction clutch with positive feedback and full stabilization of limiting torque allow to make a knowledge base of particular mathematical models that locally describe the process of automatic regulation of the control device. Based on the analysis of the applied method of mathematical modeling, it is found out that it is possible to use synthesized structural and functional diagrams of the control device of positive feedback in clutches in order to ensure high accuracy of their operation. The novelty of the work is that ensuring high stabilization of the limiting torque of the adaptive friction clutch with positive feedback is possible because of the control device structure with a variable ratio value of feedback gain. Study results: the use of the control device with a variable ratio value of feedback gain gives the opportunity to provide particularly high stability of the limiting torque of the adaptive friction clutch. Conclusions: in order to ensure a high stability of the limiting torque of the adaptive friction clutch s with a positive feedback, a special construction of the control device has to be installed in accordance with the dependencies found in its parameters.
研究的目的是找出自适应摩擦离合器摩擦面引力变化的规律,以保证其具有特别高的磨损精度。本文的任务是介绍带正反馈的自适应摩擦离合器控制装置的各个分析和综合阶段。研究方法:开发和先前应用的自适应安全摩擦离合器理论的元素,具有正反馈和极限扭矩的完全稳定,可以建立局部描述控制装置自动调节过程的特定数学模型的知识库。在分析了数学建模应用方法的基础上,提出了用正反馈控制装置的综合结构图和功能图来保证离合器工作精度的可行性。该工作的新颖之处在于,由于采用了反馈增益变比值的控制装置结构,可以保证具有正反馈的自适应摩擦离合器的极限转矩具有较高的稳定性。研究结果:使用具有可变比率反馈增益值的控制装置,使自适应摩擦离合器的极限扭矩有机会提供特别高的稳定性。结论:为了保证具有正反馈的自适应摩擦离合器的极限转矩具有较高的稳定性,必须根据其参数中的依赖关系安装特殊的控制装置结构。
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引用次数: 0
STUDY OF THE DYNAMICS OF BIONIC WALKING ROBOT LIMBS 仿生行走机器人肢体动力学研究
Pub Date : 2023-01-13 DOI: 10.30987/2782-5957-2023-1-14-23
A. Rukavitsyn, P'o Vey Chzho Pyo Wei
The study objective is to develop approaches to making a mobile robotic walking-type system that moves based on bionic principles of movements. The developed system is equipped with six limbs and moves typically for some insects, which increases its cross-country capacity in difficult road conditions. The algorithm of the movement arrangement is described and the dynamic analysis of the movement of the executive mechanism links is carried out. A kinematic scheme is made and an algorithm for planning the trajectories of the robot's basis is developed. To implement the modeling, the task of moving the limb of a six-legged robot, presented in the form of a flat two-link mechanism, is considered separately. Based on the given functions, graphs of changes in the basis coordinates and hinge torques, providing the necessary movements of the robot along a given trajectory, are obtained. The direct dynamic problem for one robot leg, which is considered as a system with two degrees of freedom, is solved on the basis of the Lagrange equation. The developed equations are solved in Matlab environment. The torque values of the robot drives necessary for working out a given trajectory are obtained. The novelty of the work is in the development and research of the mechanisms of the walking drive of a mobile robot implementing an algorithm of step-by-step movement, which provides lower energy costs than existing analogues. The results will be useful in making mobile multifunctional robotic systems created on the basis of the insect-type movement, and operating independently in a large number of practical applications.
研究目标是开发一种基于仿生运动原理的移动机器人步行系统的方法。开发的系统配备了六个肢体,并为一些昆虫提供了典型的移动方式,这增加了它在困难道路条件下的越野能力。描述了运动布置算法,并对执行机构各环节的运动进行了动力学分析。提出了机器人的运动学方案,并提出了机器人基座轨迹规划算法。为了实现该建模,将以平面双连杆机构形式呈现的六足机器人的肢体运动任务单独考虑。根据给定的函数,得到了基坐标和铰链力矩的变化曲线图,提供了机器人沿着给定轨迹的必要运动。将机器人腿视为二自由度系统,利用拉格朗日方程求解其直接动力学问题。在Matlab环境下对所建立的方程组进行了求解。得到了求解给定轨迹所需的机器人驱动器的转矩值。这项工作的新颖之处在于对移动机器人行走驱动机制的开发和研究,该机制实现了一种逐步运动的算法,比现有的类似物提供更低的能量消耗。研究结果将有助于在昆虫类运动的基础上创造可移动的多功能机器人系统,并在大量的实际应用中独立操作。
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引用次数: 0
ANALYSIS OF THE WORKPIECE ERROR OF LOCATING WHEN INSTALLED ON TWO LOCATION VEES, TAKING INTO ACCOUNT THE ERROR OF SHAPE AND LOCATION 分析了在考虑形状和位置误差的情况下,安装在两个定位板上的工件定位误差
Pub Date : 2023-01-13 DOI: 10.30987/2782-5957-2023-1-24-34
Dmitry Filkin, Evgeniy Polskiy
The study objective is the development of devices for high-accuracy machining of machine parts. The problem to which the article is devoted is the analysis of the joint influence of location vees on the accuracy of workpiece locating. Research methods: modeling the contact of the workpiece with the location vees using the theory of dimensional connections, regression analysis of modeling results of installing workpieces in the location vees. The novelty of the work: the formation of the workpiece error of locating when it is installed on a device with two location vees and a random distribution of the accuracy parameters of the base surfaces is considered. Study results: a model of self-installation of the workpiece on two location vees is developed and dependences are obtained for estimating the workpiece error of locating, taking into account the normal distribution of accuracy parameter values within their tolerances. Conclusions: taking into account the probability of distribution of the values of base surface accuracy parameters within the tolerances reduces the values of the workpiece error of locating, which makes it possible to reduce the requirements for the accuracy of the devices reasonably.
研究的目标是开发高精度加工机械零件的装置。本文研究的问题是分析定位板对工件定位精度的联合影响。研究方法:利用尺寸连接理论对工件与定位叶接触进行建模,对工件安装在定位叶中建模结果进行回归分析。工作的新颖性:考虑了工件安装在具有两个定位板和基面精度参数随机分布的装置上时工件定位误差的形成。研究结果:建立了工件在两个定位板上的自安装模型,并考虑了精度参数值在公差范围内的正态分布,得到了工件定位误差估计的依赖关系。结论:考虑基面精度参数值在公差范围内的概率分布,降低了工件定位误差值,从而可以合理地降低对装置精度的要求。
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引用次数: 0
期刊
Transport engineering
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