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Direct air capture: novel contactor designs and intensification strategies 直接空气捕获:新型接触器设计和强化策略
IF 6.8 2区 工程技术 Q1 BIOTECHNOLOGY & APPLIED MICROBIOLOGY Pub Date : 2025-11-21 DOI: 10.1016/j.coche.2025.101199
Afroditi Kourou, Siyuan Chen, Thiranya Tillekeratne, Geraldine J Heynderickx, Yi Ouyang, Kevin M Van Geem
Direct air capture (DAC) plays a crucial role in mitigating climate change, although it currently faces challenges such as high costs and low efficiency. Emerging novel contactor designs aim to reduce pressure drops and minimize mass and heat transfer resistances. Recent research trends focus on intensification and integration strategies, including high-gravity technology, electrification, innovative heating methods, and combining DAC with conversion techniques. Optimizing geometry and operational conditions is essential to advance these proof-of-concept studies towards industrial application.
直接空气捕获(DAC)在减缓气候变化方面发挥着至关重要的作用,但目前面临着成本高、效率低等挑战。新兴的新型接触器设计旨在减少压降,最大限度地减少质量和传热阻力。最近的研究趋势集中在集约和集成策略上,包括高重力技术、电气化、创新加热方法以及将DAC与转换技术相结合。优化几何形状和操作条件对于推动这些概念验证研究走向工业应用至关重要。
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引用次数: 0
Two keys to scalable direct air capture: water management and contactor productivity 可扩展的直接空气捕获的两个关键:水管理和接触器生产率
IF 6.8 2区 工程技术 Q1 BIOTECHNOLOGY & APPLIED MICROBIOLOGY Pub Date : 2025-11-15 DOI: 10.1016/j.coche.2025.101198
Seo-Yul Kim , Hannah E Holmes , Matthew J Realff , Christopher W Jones , Ryan P Lively
Amine-based solid sorbent direct air capture (DAC) systems face two primary cost drivers: water management and contactor productivity. Water desorption during the regeneration step in temperature vacuum swing adsorption (TVSA) imposes significant energy penalties, while water uptake during regeneration in steam-assisted systems leads to substantial water losses. These penalties remain underexplored, particularly in steam-based processes, and are compounded by the limited availability of reliable CO2/H2O selectivity data under DAC conditions. More targeted efforts at the material level are needed to enhance CO2/H2O selectivity without sacrificing CO2 capacity. On the productivity side, most DAC research has focused on sorbent materials, leaving contactor design comparatively underdeveloped. A critical gap remains in understanding how geometric parameters, such as channel width, wall thickness, and pattern spacing in complex architectures, govern key contactor productivity drivers like sorbent loading, pressure drop, mass transfer, and heat transfer. This gap has hindered the development of generalized contactor design principles for high productivity and low-cost DAC. While 3D printing and related technologies now enable increasingly complex contactor geometries, their potential cannot be realized without this foundational understanding. Moreover, trade-offs between structural complexity and manufacturing scalability are rarely quantified, making it difficult to evaluate the techno-economic viability of advanced contactor architectures. This opinion highlights the need to move beyond sorbent-centered design toward an integrated, multiscale approach that spans sorbent, contactor, and process levels for improved water management and contactor productivity in scalable DAC systems.
胺基固体吸附剂直接空气捕获(DAC)系统面临两个主要的成本驱动因素:水管理和接触器生产率。温度真空摇摆吸附(TVSA)再生过程中的水解吸会造成显著的能量损失,而蒸汽辅助系统中再生过程中的水吸收会导致大量的水损失。这些不利因素仍未得到充分研究,特别是在蒸汽工艺中,并且DAC条件下可靠的CO2/H2O选择性数据的可用性有限。为了在不牺牲CO2容量的情况下提高CO2/H2O选择性,需要在材料水平上做出更有针对性的努力。在生产效率方面,大多数DAC研究都集中在吸附剂材料上,使得接触器设计相对不发达。在理解几何参数(如通道宽度、壁厚和复杂结构中的模式间距)如何影响关键的接触器生产率驱动因素(如吸附剂负载、压力降、传质和传热)方面,仍然存在一个关键的差距。这一差距阻碍了高生产率和低成本DAC的通用接触器设计原则的发展。虽然3D打印和相关技术现在可以实现越来越复杂的接触器几何形状,但如果没有这种基本的理解,它们的潜力就无法实现。此外,结构复杂性和制造可扩展性之间的权衡很少被量化,这使得评估先进接触器架构的技术经济可行性变得困难。这一观点强调了需要超越以吸附剂为中心的设计,转向一种集成的、多尺度的方法,该方法跨越了吸附剂、接触器和工艺水平,以改善可扩展DAC系统中的水管理和接触器生产率。
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引用次数: 0
Direct air capture: recent progress in materials, equipment, and process engineering 直接空气捕获:材料、设备和工艺工程的最新进展
IF 6.8 2区 工程技术 Q1 BIOTECHNOLOGY & APPLIED MICROBIOLOGY Pub Date : 2025-11-14 DOI: 10.1016/j.coche.2025.101197
Yongxin Hu , Xingyang Li , Teng Zhou
The direct air capture (DAC) technology possesses transformative potential for achieving negative emissions. However, challenges such as massive energy consumption, low capture efficiency, and supply chain concerns have impeded their large-scale implementation. Process Systems Engineering (PSE) is expected to address these challenges and bridge existing gaps. This paper first conducts a bibliometric analysis of 1171 DAC-related research papers published between 2015 and 2025. We then classify recent representative DAC studies through the lens of PSE. Afterwards, we discuss the role of PSE methods and tools in material design, equipment retrofitting, process optimization, and system integration across molecular, unit, and process scales. Finally, we point out future research opportunities and challenges in cross-scale modeling and optimization, multisystem integration, and flexible design for varying DAC conditions.
直接空气捕获(DAC)技术具有实现负排放的变革性潜力。然而,诸如大量能源消耗、低捕获效率和供应链问题等挑战阻碍了它们的大规模实施。过程系统工程(PSE)有望解决这些挑战并弥合现有差距。本文首先对2015 - 2025年间发表的1171篇dac相关研究论文进行文献计量分析。然后,我们通过PSE对最近代表性的DAC研究进行分类。随后,我们讨论了PSE方法和工具在材料设计、设备改造、工艺优化以及跨分子、单元和工艺尺度的系统集成中的作用。最后,我们指出了未来在跨尺度建模和优化、多系统集成以及不同DAC条件下的灵活设计方面的研究机会和挑战。
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引用次数: 0
Editorial overview: Microplastics and nanoplastics in the environment: progress and prospects 编辑概述:环境中的微塑料和纳米塑料:进展与展望
IF 6.8 2区 工程技术 Q1 BIOTECHNOLOGY & APPLIED MICROBIOLOGY Pub Date : 2025-11-11 DOI: 10.1016/j.coche.2025.101196
Nisha Singh , Damià Barceló , Kirpa Ram , Julien Gigault
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引用次数: 0
Editorial overview: Solar photocatalytic and photoelectrochemical hydrogen evolution using novel and effective materials 编辑概述:利用新型有效材料的太阳能光催化和光电化学析氢
IF 6.8 2区 工程技术 Q1 BIOTECHNOLOGY & APPLIED MICROBIOLOGY Pub Date : 2025-11-08 DOI: 10.1016/j.coche.2025.101194
Laura Clarizia, Tejraj M Aminabhavi, Gunda Mohanakrishna, Nicolas Keller, Cui Y Toe
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引用次数: 0
Solid sorbents for direct air capture: a technological and environmental perspective 用于直接空气捕获的固体吸附剂:技术和环境的观点
IF 6.8 2区 工程技术 Q1 BIOTECHNOLOGY & APPLIED MICROBIOLOGY Pub Date : 2025-11-01 DOI: 10.1016/j.coche.2025.101195
Roberto Mennitto , Richard Blom , Maurice Dörr , Marian Rosental , Nils Rettenmaier
Direct air capture (DAC) is a pivotal technology for achieving net-zero emissions, yet its scalability is constrained by energy intensity and material limitations. This work critically examines the current landscape of solid sorbents for DAC, focusing on their performance, durability, and environmental impact. Key sorbent classes — amine-functionalized materials, carbonates, zeolites, and metal-organic frameworks — are evaluated in terms of CO₂ uptake, energy requirements, and life cycle emissions. A novel exergetic efficiency metric is introduced, incorporating sorbent degradation to better reflect real-world performance. Structured supports such as laminates and monoliths are discussed for their role in enhancing mass transfer and reducing pressure drop, though often at increased cost and environmental burden. Life cycle assessment (LCA) results highlight that energy consumption dominates DAC’s carbon footprint, with sorbent-related impacts becoming significant only for short-lived or energy-intensive materials. Emerging materials like hydroxylated activated carbon, along with alternative processes such as moisture swing adsorption and electrochemical DAC, offer promising pathways to reduce energy demand and improve sustainability. The work underscores the need for integrated assessments that link sorbent properties, process design, and environmental metrics from early development stages. Future research should prioritise sorbent longevity, comprehensive kinetic data, and inclusion of support structures in LCA models to enable cost-effective and climate-positive DAC deployment.
直接空气捕获(DAC)是实现净零排放的关键技术,但其可扩展性受到能源强度和材料限制的限制。这项工作批判性地考察了DAC固体吸附剂的现状,重点关注它们的性能、耐久性和环境影响。关键的吸附剂类别——胺功能化材料、碳酸盐、沸石和金属有机框架——根据二氧化碳吸收、能量需求和生命周期排放进行评估。引入了一种新的火用效率度量,结合吸附剂降解,以更好地反映现实世界的性能。结构支撑,如层压板和单体,讨论了它们在提高传质和减少压降方面的作用,尽管通常会增加成本和环境负担。生命周期评估(LCA)结果强调,能源消耗主导着DAC的碳足迹,吸附剂相关的影响仅对短寿命或能源密集型材料产生显著影响。羟基化活性炭等新兴材料,以及变湿吸附和电化学DAC等替代工艺,为减少能源需求和提高可持续性提供了有希望的途径。这项工作强调了从早期开发阶段对吸附剂特性、工艺设计和环境指标进行综合评估的必要性。未来的研究应优先考虑吸附剂的寿命、全面的动力学数据以及在LCA模型中包含支持结构,以实现成本效益和气候积极的DAC部署。
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引用次数: 0
Data across the scales: data-driven multiphase flow reactor modeling 跨尺度的数据:数据驱动的多相流反应器建模
IF 6.8 2区 工程技术 Q1 BIOTECHNOLOGY & APPLIED MICROBIOLOGY Pub Date : 2025-10-30 DOI: 10.1016/j.coche.2025.101193
Hamed Hoorijani, Yi Ouyang, Geraldine J Heynderickx, Kevin M Van Geem
Multiphase flow reactors are fundamental to industrial processes, but they remain challenging to model due to their inherently multiscale dynamics. While experiments and traditional physics-based models have advanced our understanding, their cost and complexity limit the study of large-scale systems and applications. Data-driven modeling has emerged as a promising alternative, enabling efficient prediction of transport–reaction phenomena across scales. This review categorizes state-of-the-art approaches into three main groups: reduced order models that simplify high-fidelity simulations, hybrid physics-data approaches that couple data models with physics-based simulations, and fully data-driven frameworks that leverage operator-learning and neural surrogates. Particular emphasis is placed on cross-scale learning for developing data models, as well as on emerging architectures such as PINN-based frameworks, neural operators, and transformer-inspired GPT models. Challenges in data availability, interpretability, and geometry transfer are discussed, along with future opportunities for reactor digitalization, adaptive control, and decarbonization through multiscale integration of data-driven models.
多相流反应器是工业过程的基础,但由于其固有的多尺度动力学,其建模仍然具有挑战性。虽然实验和传统的基于物理的模型促进了我们的理解,但它们的成本和复杂性限制了对大规模系统和应用的研究。数据驱动的建模已经成为一种很有前途的替代方法,能够有效地预测跨尺度的输运-反应现象。本文将最先进的方法分为三大类:简化高保真仿真的降阶模型,将数据模型与基于物理的仿真相结合的混合物理-数据方法,以及利用操作员学习和神经代理的完全数据驱动框架。特别强调的是开发数据模型的跨尺度学习,以及新兴的体系结构,如基于ppin的框架、神经算子和受变压器启发的GPT模型。讨论了数据可用性、可解释性和几何传输方面的挑战,以及通过数据驱动模型的多尺度集成实现反应堆数字化、自适应控制和脱碳的未来机会。
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引用次数: 0
Editorial overview: Sustainable membrane manufacturing 编辑概述:可持续膜制造
IF 6.8 2区 工程技术 Q1 BIOTECHNOLOGY & APPLIED MICROBIOLOGY Pub Date : 2025-10-17 DOI: 10.1016/j.coche.2025.101191
Oishi Sanyal , Malgorzata (Gosia) Chwatko
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引用次数: 0
Extraction of noble metals and rare earth elements using plants 利用植物提取贵金属和稀土元素
IF 6.8 2区 工程技术 Q1 BIOTECHNOLOGY & APPLIED MICROBIOLOGY Pub Date : 2025-10-16 DOI: 10.1016/j.coche.2025.101192
Helga Kovacs
Noble metals (NMs) and rare earth elements (REEs) are becoming increasingly crucial in modern industry, particularly in green high-tech applications. As demand for these valuable metals continues to surge, their natural reserves are being depleted. Therefore, recovery of high-value metals from secondary minerals is essential for sustainable development. Phytomining has emerged as a sustainable approach for recovering NMs and REEs from alternative resources, offering a promising and sustainable solution for the production of these valuable metals. This study provides a glimpse of the overall phytoextraction-enrichment-extraction concept, with a particular focus on the final stage of extraction to reclaim NMs and REEs from bio-ores. Although phytomining has been effectively implemented for Ni across various scales, its application to NMs and REEs remains in its early stages. Within the phytoextraction-enrichment-extraction chain, the extraction phase plays a critical role in reclaiming these valuable elements. However, research on extracting NMs and REEs from biomass residues is currently scarce. This gap of knowledge likely arises from the novelty of the field, presenting both significant challenges and promising opportunities for further study. Moreover, existing extraction techniques have largely relied on pyrometallurgical and hydrometallurgical methods, both of which pose environmental concerns and entail high operational costs. Therefore, it is essential to investigate and advance eco-friendly, innovative techniques, with a particular focus on bio-metallurgy, to efficiently recover NMs and REEs from biomass ashes.
贵金属(NMs)和稀土元素(ree)在现代工业,特别是在绿色高科技应用中变得越来越重要。随着对这些贵重金属的需求持续激增,它们的自然储备正在枯竭。因此,从次生矿物中回收高价值金属对可持续发展至关重要。植物采矿已经成为一种从替代资源中回收NMs和ree的可持续方法,为这些有价值的金属的生产提供了一种有前途和可持续的解决方案。本研究提供了一个整体的植物提取-富集-提取概念的一瞥,特别关注提取的最后阶段,从生物矿石中回收NMs和ree。虽然植物矿法已经在不同尺度上有效地实现了Ni的提取,但其在NMs和ree中的应用仍处于早期阶段。在植物提取-富集-提取链中,提取阶段在回收这些有价值元素方面起着关键作用。然而,目前从生物质残渣中提取NMs和ree的研究很少。这种知识差距可能源于该领域的新颖性,这既带来了重大挑战,也为进一步研究提供了有希望的机会。此外,现有的萃取技术在很大程度上依赖于火法和湿法,这两种方法都有环境问题,而且操作费用高。因此,有必要研究和推进生态友好的创新技术,特别是生物冶金技术,以有效地从生物质灰烬中回收NMs和ree。
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引用次数: 0
Direct air capture of CO2: an industrial perspective 二氧化碳的直接空气捕获:工业视角
IF 6.8 2区 工程技术 Q1 BIOTECHNOLOGY & APPLIED MICROBIOLOGY Pub Date : 2025-10-11 DOI: 10.1016/j.coche.2025.101190
Tim M Nisbet, Alexander W van der Made
Direct air capture (DAC) is a crucial carbon dioxide removal (CDR) technology for achieving net-zero emissions by balancing atmospheric CO₂ release with removal. It serves two key roles: (a) when integrated with Carbon Capture and Storage (DAC-CCS), it enables permanent CO₂ removal to offset emissions from hard-to-abate sources like aviation; and (b) when combined with Carbon Capture and Utilization (DAC-CCU), it provides non-fossil CO₂ for producing defossilized fuels and zero-carbon chemicals. To fulfill these roles, DAC systems must be scalable and economically viable. While academic studies often focus on assessing sorbent performance under a limited range of weather conditions and for limited periods, we advocate that industrial scale deployment demands DAC systems with additional key features such as low pressure drop, high reliability for long periods (years) in a wide range of weather conditions (temperature, relative humidity), resistance to fouling from particulates in air, and without loss of performance by reingestion of CO2 depleted air. These key features are more commonly addressed in patent literature by companies nearing commercialization rather than in academic publications. Moreover, DAC technologies must be capital-efficient, and use low-cost, recyclable sorbents.
直接空气捕获(DAC)是一种关键的二氧化碳去除(CDR)技术,通过平衡大气中的二氧化碳释放和去除来实现净零排放。它有两个关键作用:(a)当与碳捕集与封存(DAC-CCS)相结合时,它可以永久去除二氧化碳,以抵消航空等难以减少的排放源的排放;(b)当与碳捕集与利用(DAC-CCU)相结合时,它为生产去化石燃料和零碳化学品提供非化石二氧化碳。为了完成这些角色,DAC系统必须具有可扩展性和经济可行性。虽然学术研究通常侧重于在有限的天气条件下和有限的时间内评估吸附剂的性能,但我们主张工业规模部署要求DAC系统具有额外的关键特性,例如低压降,在广泛的天气条件(温度,相对湿度)下长时间(年)的高可靠性,抵抗空气中颗粒的污染,并且不会因重新摄入二氧化碳耗尽的空气而损失性能。这些关键特征更常在接近商业化的公司的专利文献中提到,而不是在学术出版物中。此外,DAC技术必须具有资本效率,并使用低成本、可回收的吸附剂。
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引用次数: 0
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Current Opinion in Chemical Engineering
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