Poly(butylene adipate-co-terephthalate) (PBAT) emerges as a prominent biodegradable resin aimed at supplanting petroleum-based counterparts to address plastic waste accumulation and environmental pollution concerns. Although enhancing the mechanical and heat-resistant characteristics of PBAT through moderate crosslinking is theoretically feasible, this approach inevitably complicates melt processing due to increased viscosity. Herein, we report the successful preparation of DCz-PBAT-g-(Dx-co-Sy) by incorporating a reversible boronic ester-based dynamic covalent network (DCN) into PBAT. This was achieved through grafting dioxaborolane monomethacrylate-co-styrene (Dx-co-Sy) copolymers onto the PBAT backbone using dicumyl peroxide (DCP) as the initiator, followed by dynamic crosslinking of the boron-oxygen (B–O) bonds on the grafts with 1,4-phenylenediboronic acid bis(propylene glycol) ester as the dynamic crosslinker. The optimal DC0.5-PBAT-g-(D3-co-S2) exhibited high tensile strength (32.34 MPa) and Young’s modulus (58.47 MPa), representing increases of 45.9 % and 82.5 % compared to pristine PBAT, as well as excellent melt-processability. Further incorporation of long alkyl-linked dendritic montmorillonite (MMT) into DC0.5-PBAT-g-(D3-co-S2) significantly improved resistance to moisture and heat aging in the resulting DC-PBAT/MMT composite. This study introduces a novel strategy to enhance both mechanical performance and reprocessability of PBAT without compromising the processability, via a dynamic covalent network.
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