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Curcumin improvised antibacterial and antioxidant activities of silk fibroin/gelatin/polycaprolactone composite nanofibrous matrix performing superior ocular surface regeneration 姜黄素增强了丝素/明胶/聚己内酯复合纳米纤维基质的抗菌和抗氧化活性,表现出优异的眼表再生能力
IF 6.3 2区 化学 Q1 POLYMER SCIENCE Pub Date : 2026-02-11 Epub Date: 2025-12-19 DOI: 10.1016/j.eurpolymj.2025.114462
Soumya Shuvra Smita, Krishna Pramanik
The study aims to develop a biomimetic polymeric matrix consisting of silk fibroin, gelatin, and polycaprolactone polymers with antioxidant and antimicrobial properties by adding different concentrations ranging 1–10 mM of curcumin resulting SGPC1, SGPC2.5, SGPC5, and SGPC10 respectively. All the fabricated mats exhibited morphological similarity and peak shifts in FTIR spectra confirming the interaction between curcumin and SGP mats. SGPC10 and SGPC5 mat possess higher tensile strength of 4.9 ± 0.14 MPa and 4.3 ± 0.2 MPa. An insignificant decrease in transparency was observed as compared to control with the addition of curcumin. Moreover, SGPC5 and SGPC10 mats demonstrated a respective controlled degradation rate of 43.66 ± 1.52 % and 42.66 ± 2.08 %. An enhanced antimicrobial and antioxidant properties achieved with SGPC5 and SGPC10 mats. The cytocompatibility of the mats ensured that the curcumin does not negatively affect the cellular growth and attachment of SIRC (Statens Seruminstitut rabbit cornea) cell line. SGPC5 construct exhibited higher cell viability, cell attachment, and denser cytoskeleton arrangement, indicating its potentiality for regeneration of ocular surface.
本研究旨在通过添加1-10 mM不同浓度的姜黄素,分别制备出具有抗氧化和抗菌性能的丝素、明胶和聚己内酯聚合物的仿生聚合物基质,得到SGPC1、SGPC2.5、SGPC5和SGPC10。所有合成的草席在FTIR光谱中表现出形态相似性和峰移,证实了姜黄素与SGP草席之间的相互作用。SGPC10和SGPC5的抗拉强度分别为4.9±0.14 MPa和4.3±0.2 MPa。与添加姜黄素的对照组相比,观察到透明度的显着降低。SGPC5和SGPC10的可控降解率分别为43.66±1.52%和42.66±2.08%。与SGPC5和SGPC10垫实现了增强的抗菌和抗氧化性能。基质的细胞相容性保证了姜黄素不会对兔角膜细胞株的生长和附着产生负面影响。SGPC5构建体表现出更高的细胞活力、细胞附着和更密集的细胞骨架排列,表明其具有眼表再生的潜力。
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引用次数: 0
Orthogonal imine and disulfide exchange in a biobased covalent adaptable network: toward healable and recyclable thermosets 正交亚胺和二硫交换在一个生物基共价适应性网络:朝着可治疗和可回收的热固性
IF 6.3 2区 化学 Q1 POLYMER SCIENCE Pub Date : 2026-02-11 Epub Date: 2025-12-24 DOI: 10.1016/j.eurpolymj.2025.114473
Yulu Wang , Fengxiang Cao , Gang Liu , Zhen Fang , Zhuhui Qiao
The development of biobased thermosetting materials has garnered considerable interest as a promising alternative to conventional thermosets, which are often constrained by permanent cross-linking and dependence on petroleum-derived feedstocks. Nevertheless, both traditional and bio-based thermosets frequently exhibit limitations in reprocessability and recyclability. In this study, a novel epoxy covalent adaptable network (CAN) incorporating dynamic dual-crosslinking bonds (D-DCB) was synthesized from lignin-derived vanillin (VA) and glycerol propoxylate triglycidyl ether (GPTE). Specifically, a trialdehyde monomer (TAM) was first prepared from VA and GPTE, which subsequently reacted with disulfide-containing compounds (4,4′-diaminodiphenyl disulfide and cystamine) to form bio-based CANs (namely, TAM-APDS and TAM-Cys, respectively). This network synergistically combines imine and disulfide bonds as dynamic covalent units. The imine bonds not only provide fundamental mechanical strength and structural stability but also contribute UV-shielding properties due to their conjugated structure. The disulfide bonds impart reprocessability, self-healing capability, and degradability-enabling rapid disulfide exchange reactions within 1 h using a thiol/ethanol solution at 60 °C. Lap-shear adhesion tests on various substrates demonstrated that the resulting CANs exhibit a high strength of approximately 7 MPa on iron substrates, highlighting their potential as high-performance sustainable adhesives.
生物基热固性材料的发展已经获得了相当大的兴趣,作为传统热固性材料的一种有希望的替代品,传统热固性材料通常受到永久交联和依赖石油衍生原料的限制。然而,传统热固性和生物基热固性经常在再加工性和可回收性方面表现出局限性。本研究以木质素基香兰素(VA)和丙氧基甘油三酯醚(GPTE)为原料,合成了一种新型的含动态双交联键的环氧共价自适应网络(CAN)。具体而言,首先由VA和GPTE制备三醛单体(TAM),然后与含二硫化合物(4,4 ' -二氨基二苯二硫和半胺)反应形成生物基can(分别为TAM- apds和TAM- cys)。这个网络协同结合亚胺和二硫键作为动态共价单位。亚胺键不仅提供了基本的机械强度和结构稳定性,而且由于其共轭结构,还具有屏蔽紫外线的性能。二硫键具有可再加工性、自愈性和可降解性,在60°C的硫醇/乙醇溶液中,在1小时内实现快速的二硫交换反应。在不同的基材上进行的剪切粘合测试表明,所得到的can在铁基材上表现出约7兆帕的高强度,突出了它们作为高性能可持续粘合剂的潜力。
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引用次数: 0
Corrigendum to “Fabrication of injectable dexamethasone-loaded hydrogel microparticle via microfluidic technique for biomedical applications” [Eur. Polym. J. 225 (2025) 113740] “通过生物医学应用的微流体技术制备可注射地塞米松负载的水凝胶微粒”的勘误表[欧洲]。变异较大。J. 225 (2025) 113740]
IF 6.3 2区 化学 Q1 POLYMER SCIENCE Pub Date : 2026-02-11 Epub Date: 2026-01-16 DOI: 10.1016/j.eurpolymj.2026.114513
Sanaz Alizadeh , Saber Ezzatpour , Ibrahim Zarkesh , Heber Vazquez , Gino Lopez , Marjan Mirsalehi , Mosleh Kadkhoda-Mohammadi , Zohreh Bagher , Seyed Mohammad Davachi
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引用次数: 0
Triethoxysilyl group containing amidophosphonates and amidophosphates and polysilsesquioxanes based on them: synthesis and non-conventional luminescent properties 含偕胺膦酸酯、偕胺膦酸酯和基于它们的聚硅氧烷的三乙氧基硅氧基:合成及其非常规发光性能
IF 6.3 2区 化学 Q1 POLYMER SCIENCE Pub Date : 2026-02-11 Epub Date: 2025-12-23 DOI: 10.1016/j.eurpolymj.2025.114469
Ivan A. Strelkov , Tatiana P. Gerasimova , Sergey A. Katsyuba , Artemiy G. Shmelev , Elmira A. Vasilieva , Ayrat R. Khamatgalimov , Radis R. Gainullin , Kirill V. Kholin , Almaz A. Zagidullin
Unconventional luminescence caused by hindered intra- and intermolecular mobility of molecules is of great research interest in science and technology. However, the lack of data on the effect of the structure of such compounds on the process of aggregation-induced emission and the underdevelopment of existing synthetic approaches make these studies difficult. We have developed new non-classical luminophores based on amidophosphonate and amidophosphate containing polysilsesquioxanes obtained by a simple two-stage synthetic route: monomers were obtained by nucleophilic substitution reactions at the P(V) atom, and the corresponding polymers were obtained by hydrolytic polymerization. Luminescent properties of both monomers and polymers were described, and it was shown that luminescence by cluster aggregation is also characteristic of low-molecular luminophores.
由于分子在分子内和分子间的迁移受阻而引起的非常规发光是目前科学技术研究的热点。然而,由于缺乏这些化合物的结构对聚集诱导发射过程的影响的数据,以及现有合成方法的不发达,使得这些研究变得困难。我们开发了基于偕胺膦酸盐和含偕胺磷酸酯的聚硅氧烷的新型非经典发光基团,通过简单的两阶段合成路线:在P(V)原子上通过亲核取代反应得到单体,通过水解聚合得到相应的聚合物。描述了单体和聚合物的发光特性,表明簇聚集发光也是低分子发光团的特征。
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引用次数: 0
Recyclable polysiloxane-urethane elastomers with high robustness via dual phase separation strategy 双相分离可回收聚硅氧烷-聚氨酯弹性体
IF 6.3 2区 化学 Q1 POLYMER SCIENCE Pub Date : 2026-02-11 Epub Date: 2025-12-30 DOI: 10.1016/j.eurpolymj.2025.114481
Shengqiang Wang , Zhiyao Qiao , Yier Zhao , Yong Zhang
How to develop mechanically robust and recyclable silicone elastomers is still a challenge in polymer field. Polysiloxane-urethane (PDMS-PU) elastomers with hydrogen bonds and aromatic disulfide bonds as dual dynamic bonds were synthesized. Vinyl-terminated polydimethylsiloxane (PDMS) prepared by anionic ring-opening polymerization of octamethylcyclotetrasiloxane was modified by β-mercaptoethanol to introduce hydroxyl group via a thiol-ene click reaction, and the resultant modified PDMS was mixed with dicyclohexylmethane-4,4′-diisocyanate and bis(4-hydroxyphenyl) disulfide to obtain PDMS-PU elastomers. To further improve the mechanical properties of the PDMS-PU elastomers, hydroxyl-terminated polybutadiene (HTPB) was introduced to partially substitute the modified PDMS as a secondary soft segment, obtaining PB modified PDMS-PU elastomers. The spectra of 1H NMR and FTIR verified the successful incorporation of dual dynamic bonds in all the elastomers. DSC curves verified there were two phases in the domain of soft segments, corresponding to the two components of PDMS and PB. XRD and SAXS curves verified the partial substitution of HTPB promote the refinement of the microdomains. All the elastomers have good mechanical properties, with the tensile strength in the range of 6.6–12.2 MPa and the elongation at break in the range of 354 %–455 %. Moreover, all the elastomers demonstrate excellent reprocessability via hot-pressing due to the multiple dynamic bonds, retaining the tensile strength over 6 MPa and the elongation at break about 300 % after three recycling cycles. The integration of robustness, toughness, and recyclability renders these polysiloxane-urethane elastomers promising candidates for sustainable flexible devices operating in low-temperature environments.
如何开发出机械强度高、可循环利用的有机硅弹性体一直是高分子领域面临的挑战。合成了以氢键和芳二硫键为双动力键的聚硅氧烷-聚氨酯弹性体。采用阴离子开环聚合法制备端乙烯基聚二甲基硅氧烷(PDMS),经β-巯基乙醇通过巯基咔嗒反应引入羟基,改性后的PDMS与双环己基甲烷-4,4 ' -二异氰酸酯和双(4-羟基苯基)二硫化物混合,制得PDMS- pu弹性体。为了进一步提高PDMS- pu弹性体的力学性能,引入端羟基聚丁二烯(HTPB)部分取代改性PDMS作为二级软段,得到PB改性PDMS- pu弹性体。1H NMR和FTIR光谱验证了所有弹性体都成功地结合了双动态键。DSC曲线验证了软段区域存在两相,分别对应PDMS和PB两种组分。XRD和SAXS曲线验证了HTPB的部分取代促进了微畴的细化。所有弹性体具有良好的力学性能,抗拉强度在6.6 ~ 12.2 MPa之间,断裂伸长率在354% ~ 455%之间。此外,所有弹性体都表现出优异的热压再加工性能,由于多个动态键,在三次循环后,拉伸强度保持在6 MPa以上,断裂伸长率保持在300%左右。坚固性、韧性和可回收性的整合使这些聚硅氧烷-聚氨酯弹性体成为在低温环境下运行的可持续柔性设备的有希望的候选者。
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引用次数: 0
Optimization of intermolecular interactions in poly(propylene 2,4-furanoate) copolymers: an ecodesign case study towards high-performance, biobased, biodegradable food packaging 聚(2,4-呋喃酸丙烯)共聚物分子间相互作用的优化:面向高性能、生物基、可生物降解食品包装的生态设计案例研究
IF 6.3 2区 化学 Q1 POLYMER SCIENCE Pub Date : 2026-02-11 Epub Date: 2025-12-30 DOI: 10.1016/j.eurpolymj.2025.114480
Enrico Bianchi , Michelina Soccio , Valentina Siracusa , Shanmugam Thiyagarajan , Nadia Lotti
Biobased 2,4-furandicarboxylic acid (2,4-FDCA), a structural isomer of 2,5-FDCA, has recently led to the synthesis of high molecular weight polyesters with promising properties for food packaging. Among them, poly(propylene 2,4-furanoate) (2,4-PPF), the only polymer in the glassy state at room temperature, showed limited functional performance, attributed to its reduced macromolecular mobility. To address this, 2,4-PPF was copolymerized with biobased poly(propylene succinate) (PPS) via reactive blending, aiming to optimize Tg and chain flexibility. A physical blend, block and random copolymers were processed into freestanding films and thoroughly characterized (NMR, GPC, WAXD, DSC, TGA, tensile and gas permeability tests). Block and random copolymers showed excellent mechanical properties, including elongation at break exceeding 2400%, and outstanding gas barrier, competitive with commercial poly(ethylene vinyl alcohol). These enhancements are attributed to the predicted enhancement intermolecular interactions caused by the Tg close to room temperature, which increased chain mobility, thus optimized interchain hydrogen bonding and π–π interactions. Biodegradation under composting conditions was also assessed. Gravimetric, NMR, GPC, DSC, and WAXD analyses revealed preferential degradation of PPS segments and significant molecular weight reduction in the copolymers. Overall, our results demonstrate the potential of copolymers based on 2,4-PPF as biobased, flexible, monolayer and partially biodegradable materials for sustainable food packaging. Most importantly, this work highlights the critical importance of intermolecular interactions as a tool for the ecodesign of furan-based polymers, to unlock higher levels of functional and sustainable performance.
生物基2,4-呋喃二羧酸(2,4- fdca)是2,5- fdca的一种结构异构体,近年来合成了具有良好食品包装性能的高分子量聚酯。其中,聚(2,4-呋喃酸丙烯)(2,4- ppf)是唯一在室温下处于玻璃态的聚合物,由于其大分子迁移率降低,其功能性能有限。为了解决这个问题,2,4- ppf通过反应共混与生物基聚琥珀酸丙烯(PPS)共聚,旨在优化Tg和链的柔韧性。将物理共混、嵌段和无规共聚物加工成独立薄膜,并进行全面表征(NMR、GPC、WAXD、DSC、TGA、拉伸和透气性测试)。嵌段共聚物和无规共聚物表现出优异的力学性能,断裂伸长率超过2400%,具有优异的气体阻隔性,可与商业聚乙烯醇相媲美。这些增强是由于Tg在接近室温时引起的分子间相互作用增强,从而提高了链的迁移率,从而优化了链间氢键和π -π相互作用。并对堆肥条件下的生物降解进行了评价。重量、核磁共振、GPC、DSC和WAXD分析显示PPS片段优先降解,共聚物的分子量显著降低。总的来说,我们的研究结果证明了基于2,4- ppf的共聚物作为生物基、柔性、单层和部分可生物降解的可持续食品包装材料的潜力。最重要的是,这项工作强调了分子间相互作用作为呋喃基聚合物生态设计工具的重要性,以解锁更高水平的功能和可持续性能。
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引用次数: 0
3D printing, biocompatibility and long-lasting antibacterial hydrogel with recognizing stimuli for electromyographic signal 3D打印,具有生物相容性和长效抗菌水凝胶,可识别肌电信号刺激
IF 6.3 2区 化学 Q1 POLYMER SCIENCE Pub Date : 2026-02-11 Epub Date: 2025-12-24 DOI: 10.1016/j.eurpolymj.2025.114461
Ruijia Wang , Xijia Fu , Yibo Sun , Zhuang Li
Hydrogel sensors as an emerging representative of flexible electronic devices, have demonstrated significant application potential in fields such as biomedicine, wearable devices, and smart healthcare. However, the existing hydrogel sensors have the problem of bacterial growth while maintaining high sensitivity. This not only may pose an infection risk, but also significantly shortens the lifespan of the devices. Herein, a conductive antibacterial hydrogel sensor based on a polyvinyl alcohol-carboxymethyl cellulose (CMC) double-network structure was prepared by the freeze–thaw method. By introducing Polyhexamethylene biguanide hydrochloride (PHMB), the hydrogel is endowed with antibacterial properties and long-term stability against both gram-positive and gram-negative bacteria. Hydrogels possess remarkable toughness and elasticity, enabling the construction and printing of complex three-dimensional structures. The hydrogel sensor can accurately capture human movement signals such as finger bending as well as vocalization, and sensitively detect weak electromyographic signals. The hydrogel sensors with antibacterial properties, anti-fatigue performance and rapid response capabilities provide important theoretical support for the research and development of new generation intelligent medical devices and their applications in health monitoring.
水凝胶传感器作为柔性电子器件的新兴代表,在生物医药、可穿戴设备、智能医疗等领域显示出巨大的应用潜力。然而,现有的水凝胶传感器在保持高灵敏度的同时存在细菌生长的问题。这不仅可能造成感染风险,而且还会大大缩短设备的使用寿命。采用冻融法制备了一种基于聚乙烯醇-羧甲基纤维素(CMC)双网络结构的导电抗菌水凝胶传感器。通过引入聚六亚甲基双胍盐酸盐(PHMB),该水凝胶对革兰氏阳性菌和革兰氏阴性菌均具有抗菌性能和长期稳定性。水凝胶具有显著的韧性和弹性,可以构建和打印复杂的三维结构。水凝胶传感器可以准确捕捉人体运动信号,如手指弯曲和发声,并灵敏地检测微弱的肌电信号。具有抗菌性能、抗疲劳性能和快速响应能力的水凝胶传感器为新一代智能医疗器械的研发及其在健康监测中的应用提供了重要的理论支持。
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引用次数: 0
Regulating sustainable Poly(butylene terephthalate) copolyesters toward elastomer from thermoplastic by introducing biobased dilinoleic diol comonomer 通过引入生物基二亚油酸二醇共聚物,调控可持续发展的聚对苯二甲酸丁二酯共聚酯从热塑性塑料向弹性体的转变
IF 6.3 2区 化学 Q1 POLYMER SCIENCE Pub Date : 2026-02-11 Epub Date: 2025-12-30 DOI: 10.1016/j.eurpolymj.2025.114478
Qingxi Wang, Lizheng Wang, Minglong Li, Jiaming Liang, Zhiyong Wei
The utilization of bio-based materials constitutes a crucial strategy for reducing carbon emissions. Among them, biomass-derived dilinoleic diol (DD) has substantial potential in elastomer research due to its abundant availability and favorable monomeric properties. In this study, a series of poly(butylene terephthalate) (PBT) copolymers containing multiple soft segments was synthesized via a two-step melt-polycondensation method using terephthalic acid (PTA), 1,4-butanediol (1,4-BDO), and DD as raw materials. The resulting structure consists of a soft segment (DT) derived from DD and PTA, and a hard segment based on butylene terephthalate (BT). By modulating the hard-to-soft segment ratio (0 to 75.2 mol%, 0 to 90.2 wt%), the properties of the material can be tuned from those of a tough thermoplastic to those of a flexible elastomer. To gain deeper insight, a series of detailed investigations was conducted on the thermal, crystallization, mechanical, and rheological properties of the materials. The results show that with the continuous introduction of DD, the elongation at break of the materials increased from 200 % to 3500 %, which corresponds to a 17.5-fold increase. Meanwhile, the elasticity of the materials was continuously enhanced, with the final elastic recovery rate reaching 90.0 %. The experimental scale was expanded to a 2 L reactor to explore industrial-scale production. Additionally, the 3D printing capability of these materials was explored in an effort to broaden their application fields. The results showed that it possesses broad application prospects in the field of fused deposition modeling (FDM) 3D printing technology.
生物基材料的利用是减少碳排放的关键战略。其中,生物质衍生的二亚油酸二醇(DD)由于其丰富的可用性和良好的单体性能,在弹性体研究中具有很大的潜力。本研究以对苯二甲酸(PTA)、1,4-丁二醇(1,4- bdo)和DD为原料,采用两步熔融缩聚法制备了一系列含有多个软段的聚对苯二甲酸丁二醇(PBT)共聚物。所得结构包括由DD和PTA衍生的软段(DT)和基于对苯二甲酸丁二酯(BT)的硬段。通过调节硬-软段比(0 - 75.2 mol%, 0 - 90.2 wt%),材料的性能可以从坚硬的热塑性塑料调整为柔性弹性体。为了获得更深入的了解,对材料的热、结晶、机械和流变特性进行了一系列详细的研究。结果表明,随着DD的不断加入,材料的断裂伸长率从200%提高到3500%,提高了17.5倍。同时,材料的弹性不断增强,最终弹性回复率达到90%。实验规模扩大到2升反应器,以探索工业规模的生产。此外,还对这些材料的3D打印能力进行了探索,以拓宽其应用领域。结果表明,该方法在熔融沉积建模(FDM) 3D打印技术领域具有广阔的应用前景。
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引用次数: 0
Valorisation of phosphine tail gas into phosphorus-containing single-ion conducting polymers with high hydrolytic stability and potential recyclability 磷化氢尾气转化成具有高水解稳定性和潜在可回收性的含磷单离子导电聚合物
IF 6.3 2区 化学 Q1 POLYMER SCIENCE Pub Date : 2026-02-11 Epub Date: 2025-12-29 DOI: 10.1016/j.eurpolymj.2025.114476
Sheng-Li Han , Hui-Qin Zhang , Feng Yang , Yun Liu , Hong-Hui Shu , Lian-Bing Zhang , Cheng-Mei Liu
Value-added utilisation of industrial and agricultural residues is an attractive strategy to address resource shortages and promote greener chemical production. PH3, a hazardous by-product of hypophosphite preparation, requires careful handling due to its high toxicity and flammability. In this study, we developed a method to convert PH3 tail gas into hydrolytically stable single-ion conducting polymers (SICPs) with potential recyclability after service. Oligoether-containing styrenic monomers (VBP-nEO) were synthesised from 4-vinylbenzyl(bis(hydromethyl))phosphine oxide (VBzHPO) via Williamson etherification in water, and the resulting functional monomers underwent conventional free-radical polymerisation to produce both homo- and co-polymers. The water-soluble homopolymers exhibited high hydrolysis resistance under both acidic and basic conditions because the phosphorus atom was covalently bonded to three substituents through P–C bonds. The co-polymers containing dissociable lithium salt segments exhibited promising ionic conductivity at moderate temperatures (4.48 × 10−6 S/cm at 90 °C), which depended on the ethylene oxide (EO) content and EO/Li+ ratio within the co-polymers. All co-polymers showed high thermal stability, with initial decomposition temperatures exceeding 300 °C and calculated LOI values above 21 %.
工业和农业残留物的增值利用是解决资源短缺和促进绿色化学品生产的一项有吸引力的战略。PH3是次亚磷酸酯制备过程中的一种危险副产物,由于其高毒性和易燃性,需要小心处理。在本研究中,我们开发了一种将PH3尾气转化为具有水解稳定性的单离子导电聚合物(SICPs)的方法,该方法在使用后具有潜在的可回收性。以4-乙烯基苄基(双(氢甲基))氧化膦(VBzHPO)为原料,经Williamson醚化反应在水中合成了含低聚醚苯乙烯单体(VBP-nEO),得到的功能单体经常规自由基聚合得到同质聚合物和共聚物。由于磷原子通过P-C键与三个取代基共价结合,水溶性均聚物在酸性和碱性条件下均表现出较高的抗水解能力。含有可解离锂盐段的共聚物在中等温度下表现出良好的离子电导率(90℃时为4.48 × 10−6 S/cm),这取决于共聚物中环氧乙烷(EO)的含量和EO/Li+的比例。所有共聚物均表现出较高的热稳定性,初始分解温度均超过300℃,LOI值均在21%以上。
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引用次数: 0
Facile synthesis and high-efficient separation of low-entanglement fraction from heterogeneous entangled ultrahigh molecular weight polyethylene for solvent-free fabrication of high-performance tapes 非均相缠结超高分子量聚乙烯低缠结率的快速合成和高效分离,用于无溶剂制备高性能胶带
IF 6.3 2区 化学 Q1 POLYMER SCIENCE Pub Date : 2026-02-11 Epub Date: 2025-12-23 DOI: 10.1016/j.eurpolymj.2025.114452
Zhi Li , Jincheng Xia , Yilun Hu , Wenjing Zhao , Wei Hong , Weizhong Yuan
Solvent-free solid-state fabrication of ultrahigh molecular weight polyethylene (UHMWPE) products with high strength and modulus properties such as fibers or films has emerged as a significant research area. Commonly, solvent-free preparation of high-performance UHMWPE films relies on low entanglement UHMWPE resins. To date, low-entanglement UHMWPE (LE-UHMWPE) could only be synthesized through single-site catalysts or specially modified Ziegler-Natta catalysts; however, these approaches remain limited in commercial viability due to elevated production costs associated with their low catalytic activity. In this study, LE-UHMWPE resin was successfully prepared using a conventional Ziegler-Natta catalyst combined with a post-polymerization extraction process. The LE-UHMWPE resin, serving as the core component of the original UHMWPE (O-UHMWPE) resin, was successfully isolated through a process analogous to peeling an egg. The normalized molecular chain entanglement density of the resin was reduced from 74.2% prior to treatment to 40.7% after the extraction procedure. Experimental results demonstrated that LE-UHMWPE extracted under a 10% solid content exhibited higher crystallinity (74.7%) compared to O-UHMWPE (66.8%). Compared to O-UHMWPE resin, LE-UHMWPE resin demonstrated the ability to undergo solid-state processing at temperatures below its melting point. Through solid-state stretching molding conducted below the melting temperature, the processed LE-UHMWPE tapes achieved a crystallinity of 91.5%, along with tensile strength and modulus values of 1.3 GPa and 68.0 GPa, respectively. These findings indicate that the combination of conventional high-activity Ziegler-Natta slurry polymerization with a straightforward post-treatment methodology enables efficient production of low-entanglement UHMWPE resin. The continuous integration of Ziegler-Natta catalytic polymerization with extraction treatment for UHMWPE could offer a cost-effective approach to the large-scale production of high-performance UHMWPE. Furthermore, this study contributes to challenging the long-held belief that conventional Ziegler-Natta catalysts are unsuitable for the synthesis of LE-UHMWPE.
无溶剂固态制造具有高强度和模量性能的超高分子量聚乙烯(UHMWPE)产品,如纤维或薄膜,已成为一个重要的研究领域。通常,高性能超高分子量聚乙烯薄膜的无溶剂制备依赖于低缠结超高分子量聚乙烯树脂。迄今为止,低纠缠度超高分子量聚乙烯(LE-UHMWPE)只能通过单位点催化剂或特殊改性的Ziegler-Natta催化剂合成;然而,这些方法的商业可行性仍然有限,因为它们的催化活性低,生产成本高。在本研究中,采用传统的Ziegler-Natta催化剂结合聚合后萃取工艺成功制备了LE-UHMWPE树脂。LE-UHMWPE树脂作为原始UHMWPE (O-UHMWPE)树脂的核心成分,通过类似于剥鸡蛋的过程成功分离。树脂的归一化分子链纠缠密度由处理前的74.2%降至提取后的40.7%。实验结果表明,固含量为10%时,LE-UHMWPE的结晶度为74.7%,高于O-UHMWPE的66.8%。与O-UHMWPE树脂相比,LE-UHMWPE树脂能够在低于其熔点的温度下进行固态加工。在熔融温度以下进行固态拉伸成型,制备的LE-UHMWPE带结晶度达到91.5%,抗拉强度和模量分别达到1.3 GPa和68.0 GPa。这些发现表明,将传统的高活性Ziegler-Natta浆料聚合与简单的后处理方法相结合,可以高效地生产低缠结的超高分子量聚乙烯树脂。将Ziegler-Natta催化聚合与萃取处理相结合,为大规模生产高性能超高分子量聚乙烯提供了一条经济有效的途径。此外,该研究有助于挑战长期以来认为传统的齐格勒-纳塔催化剂不适合合成LE-UHMWPE的观点。
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European Polymer Journal
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