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2022 IEEE International Symposium on the Physical and Failure Analysis of Integrated Circuits (IPFA)最新文献

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Flip Chip Typical Failure Case Analysis Research 倒装芯片典型失效案例分析研究
Jun Han, Zhidan He
With the rapid development of integrated circuits, flip-chip has become the mainstream packaging technology. The solder bumps in the connection area between the chip and the substrate mainly play the role of electrical connection, mechanical connection and heat exchange. Due to the miniaturization and multi-function development of electronic products, electronic packaging solder joints are becoming denser and smaller in size. Therefore, it is also exposed to higher electrical, mechanical and thermal stresses. According to statistics, solder joint failure accounts for more than half of the failure of electronic products. Therefore, in this study, we have extracted the classic failure cases of packaged products through daily failure analysis work, and explained the failure reasons. The open failure of solder joints mainly involves foreign material flux leading to solder joint rejection, and thermal expansion and contraction effect leading to the crack of the solder IMC on the substrate side; the short failure of solder joints mainly involves the bridging of adjacent solder joints caused by foreign material back gold; in addition, it is also found that abnormal circuit at the die level lead to leakage failure. All in all, finding the root cause for these failure will significantly help improve the manufacturing process.
随着集成电路的飞速发展,倒装芯片已经成为主流的封装技术。芯片与衬底之间连接区域的焊料凸起主要起到电气连接、机械连接和热交换的作用。由于电子产品的小型化和多功能化发展,电子封装焊点的密度越来越大,尺寸越来越小。因此,它也暴露在更高的电气,机械和热应力下。据统计,焊点故障占电子产品故障的一半以上。因此,在本研究中,我们通过日常的失效分析工作,提取了包装产品的经典失效案例,并对失效原因进行了解释。焊点的开放失效主要包括外源助焊剂导致焊点脱落和热胀冷缩效应导致衬底侧焊点IMC开裂;焊点的短失效主要是由于异物背金造成相邻焊点的桥接;此外,还发现在模级电路异常导致漏电失效。总而言之,找到这些故障的根本原因将大大有助于改进制造过程。
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引用次数: 0
Failure analysis on MIMCAP failures of 10nm devices using phase angle measurement method 基于相位角测量法的10nm器件MIMCAP失效分析
Hsu Li khoo, L.L. Goh, Y. G., Kok Heng Lau, C. N. Liew, Siew Ming Lim
Failure analysis in scale down devices becoming very much intricate by following Moore’s law concept for current technology trend. Thus, this indirectly bring a very challenging task for failure analyst (FA) to identify the real defect in complex integrated circuit effectively (IC). Metal insulator- metal (MIM) capacitor has become popular choice for designers to select in the different signal devices as it is well known to stabilize a voltage reduction that ultimately leads to drastically improved product and transistor performance [1]. In this paper, we did come out an excellent technique to isolate MIMCAP defects effectively by characterizing comprehensive phase angle measurement that can be performed by using Enhance Lock in Thermal Emission (ELITE) machine. Through the established fault isolation (FI) methods carried out, we can isolate the defect accuracy and physical failure analyst (PFA) is able to reveal the real defects in shorten time and achieve higher success rate in findings. This is mainly because MIMCAP is a very thin parasitic layer about 50X thinner than next metal layer that sandwiched in between top metal layer 1 and top metal layer 0 which PFA might missed out during inspection by following conventional PFA approached to find out the defects.
在当前的技术发展趋势下,遵循摩尔定律的概念,缩小器件的失效分析变得非常复杂。因此,这间接地给故障分析人员有效地识别复杂集成电路的真正缺陷带来了非常艰巨的任务。金属绝缘体-金属(MIM)电容器已成为设计人员在不同信号器件中选择的热门选择,因为众所周知,它可以稳定电压降低,最终导致产品和晶体管性能的大幅提高[1]。在本文中,我们确实提出了一种优秀的技术,通过表征综合相角测量,可以使用增强锁定热发射(ELITE)机器来有效地隔离MIMCAP缺陷。通过建立的故障隔离(FI)方法,我们可以准确地隔离缺陷,物理故障分析(PFA)能够在更短的时间内发现真正的缺陷,并获得更高的发现成功率。这主要是因为MIMCAP是一个非常薄的寄生层,大约比下一层金属层薄50倍,夹在顶层金属层1和顶层金属层0之间,PFA在检查过程中可能会遗漏这一点,如果采用传统的PFA方法来发现缺陷。
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引用次数: 1
Fault Localization of Temperature-Dependent Digital Circuit Functional Failures Utilizing the Scan-based Bench Testing and the Dynamic Analysis by Laser Simulation (DALS) 基于扫描台架测试和激光仿真动态分析的温度相关数字电路功能故障定位
Edward Bryan T. Pineda
Soft defect failures are challenging, especially when dealing with the bias condition at the specific failing temperature. Fault localization of temperature-dependent digital circuit functional failures utilizing the scan-based bench Testing and the Dynamic Analysis by Laser Simulation (DALS) will employ a failure analysis flow based on the dynamic power dissipation theory. This study presents an alternative approach to solving temperature-dependent failures using the power dissipation equation by varying variables like voltage supply level and frequency or the speed instead of varying the temperature. The design principles of scan-based testing, which the design engineers utilize during the initial manufacturing phase, were used to solve failures on the digital block. During fault localization, the laser scanning microscope provides a temperature change proportional to the temperature dependency of the failing device. The objective is to bring the device to the failing state whenever the laser scans across the temperature-sensitive area of the die. The study showcases failure analysis cases that showed a significant improvement in the level of the analysis process, a drastic cycle time reduction in the analysis, and an almost 100% success rate in identifying the root cause compared with the conventional analysis.
软缺陷失效是具有挑战性的,特别是当处理特定失效温度下的偏置条件时。基于扫描台架测试和激光仿真动态分析(DALS)的温度相关数字电路功能故障定位将采用基于动态功耗理论的故障分析流程。本研究提出了一种解决温度相关故障的替代方法,使用功耗方程通过改变电压供应水平和频率或速度等变量来代替改变温度。设计工程师在初始制造阶段使用的基于扫描的测试设计原则用于解决数字块上的故障。在故障定位过程中,激光扫描显微镜提供的温度变化与故障设备的温度依赖性成正比。目的是使设备失效状态,每当激光扫描整个模具的温度敏感区域。该研究展示了失效分析案例,这些案例显示了分析过程水平的显著提高,分析周期时间的大幅减少,与传统分析相比,在确定根本原因方面几乎100%的成功率。
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引用次数: 0
Effective Defect Localization for Scan ATPG Failure through Layout Aware Analysis 基于布局感知分析的扫描ATPG故障有效缺陷定位
Jack Yi Jie Ng, Kok Heng Lau, C. N. Liew, L.L. Goh, Chia-Li Song, Lee Kean Yong
This paper presents two case studies, which are based on 10nm Field Programmable Logic Array (FPGA) technology, to highlight the approach of defect localization for scan Automated Test Pattern Generation (ATPG) failure through additional layout aware analysis, and the combination of layout study, photon emission analysis (PEM), parallel lapping, nanoprobing and Scanning Emission Microscope (SEM) inspection.
本文介绍了两个基于10nm现场可编程逻辑阵列(FPGA)技术的案例研究,重点介绍了通过附加布局感知分析,以及结合布局研究、光子发射分析(PEM)、平行研磨、纳米探测和扫描发射显微镜(SEM)检查来定位扫描自动测试模式生成(ATPG)故障的方法。
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引用次数: 0
Enhanced EBAC Detection on Gate Oxide Breakdown Isolation after High Voltage Electron Beam Irradiation 高压电子束辐照栅极氧化物击穿隔离的增强EBAC检测
P. T. Ng, F. Rivai, A. Quah, J. C. Alag, P. K. Tan, C. Q. Chen
Electron Beam (EB) irradiation with high acceleration voltage is widely reported to cause significant degradation on transistor parametric performance. Thus, low acceleration voltage EB is preferred in standard failure analysis process to minimize these unwanted transistors degradations, in the expense of poorer SEM image resolution. Unknowingly, these undesirable high voltage EB effects can be leveraged for good use to enhance the EBAC detection on Gate Oxide breakdown defects. In this paper, two successful case studies on P-type and N-type MOSFET gate oxide defect isolation were described to demonstrate this enhancement through the suppression on the gate leakage by high voltage EB induced charge trapping mechanism.
高加速电压下电子束辐照对晶体管参数性能的影响已被广泛报道。因此,在标准失效分析过程中,以较差的SEM图像分辨率为代价,低加速电压EB是首选,以尽量减少这些不必要的晶体管退化。在不知情的情况下,这些不良的高压EB效应可以很好地利用来增强对栅极氧化物击穿缺陷的EBAC检测。本文描述了两个成功的p型和n型MOSFET栅极氧化物缺陷隔离的案例,以证明高压EB诱导电荷捕获机制通过抑制栅极泄漏来增强这种增强。
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引用次数: 0
Radiation-Induced Failures for Integrated Circuits in Space and Design Philosophy 空间集成电路的辐射诱发失效与设计理念
Yuchen He, Junkai Zhao, Juanda, Wei Shu, Kwen-Siong Chong, Joseph Chang
As an increasing number of Commercial-Off-the-Shelf (COTS) integrated circuits are employed in space missions, radiation-induced failures become an obvious risk to these missions. Various radiation effects on COTS in space applications are reviewed and discussed. Among various radiation effects, Single Event Latchup (SEL) and Single Event Upset (SEU) are the two most critical effects severely impacting power reliability and data integrity of COTS, respectively. To protect COTS in space missions against these radiation-induced failures, a design philosophy is proposed in this paper, with the aim of fundamentally ascertaining power reliability and data integrity. The design philosophy embodies two radiation hardened products, LDAP (Latchup Detection And Protection) and Voter, which are invented and produced by Zero-Error Systems. Specifically, LDAP serves to intelligently detect the occurrence of SEL and rapidly mitigate it by power cycling, hence enhancing power reliability. Voter, on the other hand, serves as the last checkpoint of a Triple Modular Redundancy system and mitigates SEU by always outputting the correct data, hence improving data integrity. The proposed design philosophy embodying LDAP and Voter collectively and significantly enhances COTS’ reliability, desirably allowing satellite manufacturers to select and employ COTS freely.
随着越来越多的商用现货(COTS)集成电路被用于航天任务,辐射引起的故障成为这些任务的一个明显的风险。综述和讨论了空间应用中各种辐射对COTS的影响。在各种辐射效应中,单事件闭锁(Single Event Latchup, SEL)和单事件扰动(Single Event Upset, SEU)分别是严重影响COTS电源可靠性和数据完整性的两种最关键的辐射效应。为了保护太空任务中的COTS免受这些辐射引起的故障,本文提出了一种设计理念,旨在从根本上确定电源可靠性和数据完整性。设计理念体现了两款防辐射产品,LDAP (Latchup Detection And Protection)和Voter,这两款产品都是由Zero-Error Systems发明和生产的。具体来说,LDAP可以智能地检测SEL的发生,并通过电源循环快速缓解SEL,从而提高电源可靠性。另一方面,投票人作为三模冗余系统的最后一个检查点,通过始终输出正确的数据来减轻SEU,从而提高数据完整性。所提出的设计理念将LDAP和Voter结合在一起,显著提高了COTS的可靠性,使卫星制造商能够自由选择和使用COTS。
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引用次数: 1
Gate oxide TDDB reliability under various stress in sub-16nm FinFET technology 亚16nm FinFET技术中栅极氧化物TDDB在各种应力下的可靠性
Xiangyu Liu, Yongsheng Sun, Junlin Huang, Xiaolu Shang, Changze Liu
In this work, TDDB characteristics in sub-16nm FinFET technology are investigated. The MTTF of N/PMOSFET under AC stress increases about one order of magnitude compared with the DC results under same voltage and the AC margin of N/PMOSFET are equal to 85mV and 89mV based on the fitting voltage coefficient. The TDDB characteristics under off-state stress are studied, the results indicate that the MTTF of NMOSFET in on-state and PMOSFET in off-state is lower since the majority carriers in the channel. Moreover, the dependence of on-state TDDB on Vds is studied and the results indicate that the MTTF increases first and then decreases with the increment of Vds.
本文研究了亚16nm FinFET技术中的TDDB特性。根据拟合的电压系数,N/PMOSFET在交流应力下的MTTF比相同电压下的直流结果提高了约一个数量级,N/PMOSFET的交流裕度分别为85mV和89mV。研究了非稳态应力下的TDDB特性,结果表明,NMOSFET在导通状态和PMOSFET在非稳态状态下的MTTF都较低,因为通道中存在大多数载流子。此外,研究了on-state TDDB对Vds的依赖关系,结果表明MTTF随Vds的增加先增大后减小。
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引用次数: 3
High-Voltage a-IGZO Thin Film Transistor with the Symmetrical Stair Gate-Dielectric Structure 具有对称阶梯栅介电结构的高压a-IGZO薄膜晶体管
Guangan Yang, Ting-Hui Huang, Wangran Wu, Hao Tian, Zuoxu Yu, Siyang Liu, Weifeng Sun
We fabricated the a-IGZO transistors with the symmetrical stair gate-dielectric structure. The electrical properties of the studied devices are examined in detail. Both the source and drain breakdown voltage (VBD, GS and VBD, GD) of over 60 V are obtained with the Lstair of 3 μm. It is observed that the threshold voltage (Vth) and subthreshold voltage have a negligible variation with the length of the stair region (Lstair). The transconductance (gm) slightly decreases with the Lstair because the gate capacitance is smaller in the device with the symmetrical stair structure. The distribution of the on-resistance (Ron) of the stair region (Mstair) is demonstrated. The simulation is performed to further understand the operation mechanism of the symmetrical stair structure a-IGZO TFTs.
我们制作了对称阶梯栅-介电结构的a-IGZO晶体管。对所研究器件的电学性能进行了详细的测试。当Lstair为3 μm时,源极击穿电压和漏极击穿电压(VBD, GS和VBD, GD)均大于60 V。可以观察到,阈值电压(Vth)和亚阈值电压随阶梯区域(Lstair)长度的变化可以忽略不计。由于对称阶梯结构器件的栅极电容较小,跨导率随阶梯的增大而减小。给出了阶梯区(Mstair)导通电阻(Ron)的分布。为了进一步了解对称阶梯结构a-IGZO TFTs的运行机理,进行了仿真研究。
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引用次数: 0
Comprehensive Investigation of the Switching Stability in SiC and GaN Power Devices SiC和GaN功率器件开关稳定性的综合研究
Shun-Wei Tang, Chao-Ta Fan, Ming-Cheng Lin, Tian-Li Wu
In this work, to the best of our knowledge, it is the first time to report the high-frequency switching stabilities (up to 300kHz) under a 800V of Vds during hard switching (HSW) and zero voltage switching (ZVS) operations in SiC power devices. The switching dependencies, i.e., temperature, frequency, current, and duty cycle, are evaluated based on the proposed topology, showing the flexible design to effectively investigate the circuit-level switching stability. Furthermore, the high-frequency switching stability in GaN power devices is also evaluated for the comparison, indicating that SiC power device shows a better Rdson stability under ZVS and HSW during the high-frequency switching.
在这项工作中,据我们所知,这是第一次报道在800V的Vds下,SiC功率器件在硬开关(HSW)和零电压开关(ZVS)操作期间的高频开关稳定性(高达300kHz)。基于所提出的拓扑对开关依赖项(即温度、频率、电流和占空比)进行了评估,显示了有效研究电路级开关稳定性的灵活设计。此外,本文还对GaN功率器件的高频开关稳定性进行了比较评价,结果表明,SiC功率器件在ZVS和HSW下的高频开关稳定性更好。
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引用次数: 0
A Correlative Analysis Flow for Electrical and Structural Characterization of IGZO Transistors IGZO晶体管电学和结构特性的相关分析流程
L. Magnarin, M. Agati, A. Belmonte, S. Subhechha, N. Rassoul, C. Drijbooms, H. Dekkers, U. Celano
We report on a custom sample preparation flow for correlative metrology. This is applied here to the electrical, structural, and compositional analysis of Indium-Gallium-Zinc- Oxide thin film transistors (IGZO TFTs). Here, conductive atomic force microscopy (C-AFM) and transmission electron microscopy (TEM) are repeatedly combined on the same structure to maximize the amount of site-specific device information. First, the analysis-flow is described in detail, describing the specimen preparation that enables both electron transparency and mechanical stability. Second, the direct correlation of structural and electrical information is provided with emphasis on the channel and contacts regions, where additional insights are provided by combining multiple measurement techniques. This opens new possibilities in the evaluation of process development for complex samples, well beyond what is reported here.
我们报告了相关计量的定制样品制备流程。本文应用于铟镓锌氧化物薄膜晶体管(IGZO TFTs)的电学、结构和成分分析。在这里,导电原子力显微镜(C-AFM)和透射电子显微镜(TEM)在同一结构上反复组合,以最大限度地获得特定位点的器件信息。首先,详细描述了分析流程,描述了能够实现电子透明度和机械稳定性的样品制备。其次,结构和电气信息的直接相关性强调了通道和接触区域,其中通过结合多种测量技术提供了额外的见解。这为复杂样品的工艺开发评估开辟了新的可能性,远远超出了这里的报道。
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引用次数: 0
期刊
2022 IEEE International Symposium on the Physical and Failure Analysis of Integrated Circuits (IPFA)
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