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2018 IEEE International Symposium on the Physical and Failure Analysis of Integrated Circuits (IPFA)最新文献

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The Application of Advanced Nano-Techniques in Failure Analysis for Different Failure Mechanism 先进纳米技术在不同失效机理失效分析中的应用
Li Tian, Kuibo Lan, Binghai Liu, Jing-Jing Li, Y. Che, Gaojie Wen, Jinrong Song
With multi-metal layers and scaling down we occurred many difficulties in FA (Failure Analysis). Failure isolation for FA has more challenge with smaller defects and process changes. Conventional FA techniques couldn't meet need of analysis, so the advanced nano-techniques must be developed and applied in FA [1]-[2]. By characterizing the electrical behavior on devices, these FA techniques (for example nanoprobing, EBAC, C-AFM, etc) precisely locates defects before any PF A is performed and allows for deeper understanding of the root cause. Nanoprobing are commonly utilized to measure electrical characterization with nanoscale area and under-layer circuit in F A lab. EBAC applications are to locate the high resistance, open circuit of interconnection, the connected path of a circuit, etc. The main application of Conductive Atomic Force Microscope (C-AFM) for high/low resistance and junction leakages differentiation had proven to be very useful in determining the failure mechanism. In this paper, the principle of advanced FA nano-techniques were introduced simply. Then three real cases with different failure mechanism were shared with applying these nano-techniques. In first case nanoprobing help to confirm resistive/open failure; in second case EBAC analysis revealed short failure between adjacent metal lines; in third case C-AFM technique was applied to find out implant/crystal defect which caused timing delay failure.
随着多金属层和缩小,我们在FA(失效分析)中遇到了许多困难。由于缺陷和工艺变化较小,对FA的故障隔离具有更大的挑战。传统的分析技术已不能满足分析的需要,因此必须开发先进的纳米技术并应用于分析[1]-[2]。通过表征器件上的电气行为,这些FA技术(例如纳米探测,EBAC, C-AFM等)在执行任何PF A之前精确地定位缺陷,并允许更深入地了解根本原因。纳米探针通常用于测量具有纳米级面积和底层电路的电学特性。EBAC的应用是定位高阻、互连开路、电路的连通路径等。导电原子力显微镜(C-AFM)的主要应用是鉴别高/低电阻和结漏,在确定失效机制方面非常有用。本文简要介绍了先进FA纳米技术的原理。在此基础上,介绍了三种不同失效机理的实例。在第一种情况下,纳米探针有助于确认电阻/打开故障;在第二种情况下,EBAC分析显示相邻金属线之间的短失效;第三例应用C-AFM技术寻找引起时间延迟失效的植入物/晶体缺陷。
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引用次数: 0
Reliability Assessment of 10nm FinFET Process Technology 10nm FinFET工艺技术的可靠性评估
J. Kim, M. Jin, H. Sagong, S. Pae
A systematic study of accurate reliability projection in lOnm FinFETs are discussed in this paper. As the semiconductor process technology continuously scales down to achieve optimum performance, reliability margin from the minimal spacing is also reduced. In many cases, conventional reliability modeling of BTI, HCI, and TDDB can be done but more effort can be put to improve the reliability modeling and characterization work to enable more critical space margin and verify through cleverly stressing it, thereby demonstrate the excellent product level quality and ensure reliability robustness.
本文系统地研究了长宽场效应管的精确可靠性投影问题。随着半导体工艺技术不断缩小以达到最佳性能,最小间距的可靠性裕度也在减少。在很多情况下,传统的BTI、HCI、TDDB的可靠性建模是可以完成的,但需要更多的努力来改进可靠性建模和表征工作,使其具有更多的临界空间裕度,并通过巧妙的强调来验证,从而展示优秀的产品层次质量,保证可靠性的鲁棒性。
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引用次数: 5
Study of Phase Shift of Lock-In Thermography and Its Application in 2.5D IC Package 锁相热成像相移研究及其在2.5D IC封装中的应用
Yu-Ting Lin, B. Lai, C. Tsao, Yi-Sheng Lin, Yu-Hsiang Hsiao
In this study we demonstrate the use of phase shift of lock-in thermography (LIT) a powerful technique in characterizing the Z profile of 2.5D packages. It is interesting to have a good understanding of how a given package structure correlates with LIT phase shift. We create a short defect to validate the experimental phase model and the approach would be useful in applying to other type of 2.5D lCs.
在这项研究中,我们展示了锁相热成像(LIT)的使用,这是一种表征2.5D封装Z剖面的强大技术。很好地理解给定的封装结构如何与LIT相移相关是很有趣的。我们创建了一个短缺陷来验证实验阶段模型,并且该方法将用于应用于其他类型的2.5D lc。
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引用次数: 0
Achieving Simplified Biasing Conditions with Pin Reduction Approach to enhance Static Fault Localization Capability 用引脚缩减法实现简化偏置条件,提高静态故障定位能力
S. Moon, A. Quah, D. Nagalingam, K. H. Yip, C.Q. Chen, Y. Tam, P. T. Ng, H. Ng, G. Ang, J. Lam, Z. Mai
Successful fault localization is heavily dependent on the ability to replicate the failure mode in the analytical scanning optical microscope (SOM) system for defect isolation. However, typical SOM configuration with confined stage space is limited to about 4 probes – 4 SMUs resources for bench measurement. This has impeded the successful debug of functional IDDQ/powerdown leakage failure which may require higher pin counts to enter into leakage mode. In this paper, the static fault localization capability of such failures is enhanced with an engineering approach to simplify the biasing conditions for static debug within the SOM system with limited test resources. This is especially useful in a foundry environment that manufactures a wide variety of products from differentiated process lines. Several case studies were described to demonstrate how this optimized electrical FA flow was applied with great success to debug multiple challenging low yield functional leakage issues.
成功的故障定位在很大程度上依赖于在分析扫描光学显微镜(SOM)系统中复制故障模式以进行缺陷隔离的能力。然而,典型的SOM配置限制了平台空间,限制了大约4个探头- 4个smu资源用于平台测量。这阻碍了功能IDDQ/断电泄漏故障的成功调试,这可能需要更高的引脚计数才能进入泄漏模式。本文采用工程方法,在有限的测试资源下,简化了SOM系统内静态调试的偏倚条件,增强了此类故障的静态故障定位能力。这在从不同的工艺线制造各种各样的产品的铸造环境中特别有用。本文描述了几个案例研究,以演示如何将这种优化的电气FA流程成功地应用于调试多个具有挑战性的低产量功能泄漏问题。
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引用次数: 0
The Impact of Film Deposition Temperature and Bottom Liner on the Hardness and Grain Size of Al Films Investigated Using Nanoindentation and SEM Techniques 利用纳米压痕和扫描电镜技术研究了沉积温度和衬底对铝膜硬度和晶粒尺寸的影响
Xiaoxuan Li, Xintong Zru, Mei Zhen Ng, R. R. Nistala, Z. Mo, C. Seet
Materials characterization at micro- and nano- scale is important for developing robust processes in wafer fabrication. In this paper, the techniques of nanoindentation and SEM imaging are employed to study the material hardness and grain size of Al films grown under different conditions. The methodology developed by Oliver and Phar is used for Al hardness measurements while ASTM International Standard E112-12 was followed in estimating the Al grain size. It will be shown that deposition temperature of Al thin film is the bigger factor in influencing the grain size of the resulting Al film as compared to changes made to its underlying bottom liner (TiN). However, in terms of film hardness, the elimination of the bottom liner exerts a greater influence as compared to deposition temperature.
材料在微纳米尺度上的表征对于开发稳健的晶圆制造工艺至关重要。本文采用纳米压痕技术和扫描电镜成像技术研究了不同条件下生长的Al薄膜的材料硬度和晶粒尺寸。由Oliver和Phar开发的方法用于Al硬度测量,而ASTM国际标准E112-12被用于估计Al晶粒尺寸。结果表明,与底层衬底(TiN)的变化相比,Al薄膜的沉积温度是影响最终Al薄膜晶粒尺寸的更大因素。然而,就薄膜硬度而言,与沉积温度相比,衬底的消除对薄膜硬度的影响更大。
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引用次数: 1
Through-Transmission Scanning Acoustic Tomography Using Capacitive Micromachined Ultrasound Transducer 电容式微机械超声换能器的透传扫描声层析成像
T. Takezaki, M. Kawano, S. Machida, D. Ryuzaki
We present the first through-transmission images in scanning acoustic tomography (SAT) using a capacitive micromachined ultrasound transducer (CMUT) as a receiving probe. A CMUT cell with a narrow gap of 30 nm was used to obtain high receive sensitivity. A 30-MHz receiving CMUT probe with a −3-dB fractional bandwidth of 109 % was used in the through-transmission technique of SAT. In the imaging of artificial linear voids formed in a Si wafer using a 50-MHz piezoelectric transmitting probe, the lateral resolution was approximately 65 µm, In the reception of the transmitted pulse through a 2-mm thick acryl plate, the signal-to-noise ratio of the CMUT probe was 1.7 times higher than that of a 25-MHz piezoelectric one. In the imaging of a 2.3-mm thick ball grid array (BGA) package using the 50-MHz piezoelectric transmitting probe, the CMUT probe was more sensitive than the piezoelectric probe by 10 dB in the frequency range of 20 to 30 MHz. The resolution of the CMUT probe was higher than that of the piezoelectric one.
我们使用电容式微机械超声换能器(CMUT)作为接收探头,在扫描声断层扫描(SAT)中展示了第一个通过传输的图像。采用30 nm窄间隙的CMUT细胞获得较高的接收灵敏度。30 mhz接收CMUT探针与−3-dB部分带宽的109%用于透射传输技术。坐在人工线性孔隙中形成一个成像如果使用50-MHz压电晶片传输探头,横向分辨率大约是65µm,在发射脉冲的信号通过一个2毫米厚的压克力板,CMUT探测器的信噪比是1.7倍的25-MHz压电。在50 MHz压电发射探头对2.3 mm厚球栅阵列(BGA)封装成像中,在20 ~ 30 MHz频率范围内,CMUT探头比压电探头灵敏度高10 dB。CMUT探针的分辨率高于压电探针。
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引用次数: 6
Problems of and Solutions for Coating Techniques for TEM Sample Preparation on Ultra Low-k Dielectric Devices after Progressive-FIB Cross-section Analysis 逐级fib分析超低k介电器件TEM样品制备涂层技术存在的问题及解决方法
Yanlin Pan, Yuzhe Zhao, P. K. Tan, Z. Mai, F. Rival, J. Lam
This paper presents the impact of coating techniques for TEM sample preparation on ultra low-k dielectric devices after progressive-FIB cross-section analysis. The ultra low-k materials used as inter-metal dielectrics (IMD) has a k value less than 2.6. In the experimental study on three commonly used protective coatings (sputtered Pt, e-beam deposited insulator and PECVD oxide) for the 28 nm technology node with ultra low-k IMD, PECVD oxide coating was found to be an ideal choice for the TEM sample preparation with the least low-k dielectric deformation or damage. In-situ e-beam deposited insulator in a dual-beam FIB tool equipped with a GIS for insulator deposition is a convenient and commonly used method. However, the e-beam can introduce a considerable damage to the ultra low-k IMD during the e-beam deposition. Sputtered Pt can achieve a damage-free profile of an ultra low-k IMD, but we have to sacrifice certain portion of the target area in the final FIB cleaning process during TEM sample preparation. This makes sputtered Pt not suitable for the TEM sample preparation on a defect with a small size (<100 nm).
通过逐级fib截面分析,研究了TEM样品制备的涂层技术对超低k介电器件的影响。作为金属间电介质(IMD)的超低k材料的k值小于2.6。在超低k IMD的28 nm技术节点上,对三种常用的保护涂层(溅射Pt、电子束沉积绝缘体和PECVD氧化物)进行了实验研究,发现PECVD氧化物涂层是制备TEM样品的理想选择,具有最小的低k介电变形或损伤。在双梁FIB工具中采用原位电子束沉积绝缘子是一种方便且常用的方法。然而,在电子束沉积过程中,电子束会对超低k IMD造成相当大的破坏。溅射Pt可以实现超低k IMD的无损伤轮廓,但在TEM样品制备过程中,我们必须在最终的FIB清洗过程中牺牲目标区域的某些部分。这使得溅射Pt不适合在小尺寸缺陷(<100 nm)上制备TEM样品。
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引用次数: 1
Electrical Diagnosis of 7 Series FPGAs Read Sequence Dependent Bram Failure Using Pattern Analysis 基于模式分析的7系列fpga读序列相关故障电气诊断
Xin Li, Jing Yang, P. Salinas
The BRAM block is a configurable memory module that attaches to a variety of BRAM interface controller. BRAM serves as a relatively large memory structure (i.e. larger than distributed RAMs or a bunch of D-flip-flop grouped together, but much smaller than off chip memory resources). In addition, multiple blocks can be cascaded to create still larger memory. The failure configuration type of BRAM in read operation was screened out by automatic test equipment (ATE). The failure pattern was created in Vivado which integrated logic analyzer (ILA) was inserted to monitor the failure BRAM data and compared against good BRAM data. The successful fault isolation of BRAM failure was mainly relied on pattern analysis as well as BRAM configuration.
BRAM块是一个可配置的内存模块,它连接到各种BRAM接口控制器。BRAM作为一个相对较大的存储结构(即比分布式ram或一堆d触发器组合在一起更大,但比片外存储资源小得多)。此外,多个块可以级联以创建更大的内存。通过自动测试设备(ATE)筛选了BRAM在读操作中的故障配置类型。在Vivado中创建故障模式,并插入集成逻辑分析仪(ILA)来监测故障BRAM数据,并与正常BRAM数据进行比较。BRAM故障的成功隔离主要依赖于模式分析和BRAM配置。
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引用次数: 0
Soft Defect Analysis on Advanced Logic Integrated Circuit by Dynamic Laser Stimulation 先进逻辑集成电路的动态激光软缺陷分析
Beomjun Kim, Juhyun Kim, Wookhyun Cho, Seongjun Cho, Seok-jun Won, Jinsung Kim
As device feature becomes smaller, the different types of failure mechanism increases. Electrical Failure Analysis (EFA) becomes more challenging and complex. Especially functional test failures where conventional isolation techniques such as photon emission microscopy (PEM) and optical beam induced resistance change (OBIRCH) are not effective to pinpoint the exact failure position, advanced dynamic EFA methodologies are required. Soft failures on advanced logic are more pervasive in recent years [1]. Typically, such failures respond to temperature, power supply voltage or frequency and have been one of the most difficult types of defects to isolate. Dynamic Laser Stimulation (DLS)[2] is widely used for soft defect analysis and it is an effective and quick method to localize soft defects in integrated circuits (IC). In this paper, two FA cases are presented to emphasize the effectiveness of DLS in localizing soft defects on 10nm logic device.
随着器件特征的减小,不同类型的失效机制也随之增加。电气故障分析(EFA)变得更具挑战性和复杂性。特别是在功能测试失败时,传统的隔离技术,如光子发射显微镜(PEM)和光束诱导电阻变化(OBIRCH)不能有效地确定确切的故障位置,需要先进的动态EFA方法。近年来,高级逻辑上的软故障更为普遍。通常,这种故障对温度、电源电压或频率有响应,并且是最难隔离的缺陷类型之一。动态激光刺激(DLS)[2]被广泛应用于软缺陷分析,是一种快速有效的集成电路软缺陷定位方法。本文通过两个FA案例来说明DLS在10nm逻辑器件软缺陷定位中的有效性。
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引用次数: 0
Failure Analysis of Multilayer-Metal-Packaged Power Devices for Abnormal Thermal Response 多层金属封装电源器件异常热响应失效分析
Yulong Zhang, Lulu Wang, Bo Gao, Lixin Wang, Jiajun Luo
Because of the nature of multilayered structure and their metal characteristics, it is difficult to conduct failure analysis on multilayer-metal-packaged power devices with abnormal thermal characteristics using conventional techniques. In order to overcome this challenge, a systematic solution is proposed. Firstly, the failure cause of abnormal thermal response for power devices is identified as the problem of heat dissipation through electrical tests and analysis of diode forward voltage $(V_{mathrm{SD}})$ curves. Secondly, specific failure sites of power devices were located by the structure function analysis and the X-CT test. Finally, the failure site was analyzed by physical failure analysis techniques, and the specific failure cause was validated and further analyzed by microscopic observations and EDS. It was found that the oxidation of back metallization led to the formation of solder voids which resulted in the above failure.
由于多层结构的性质及其金属特性,采用常规技术很难对具有异常热特性的多层金属封装功率器件进行失效分析。为了克服这一挑战,提出了一种系统的解决方案。首先,通过电学试验和对二极管正向电压$(V_{ mathm {SD}})$曲线的分析,确定功率器件热响应异常的失效原因是散热问题。其次,通过结构功能分析和X-CT测试,确定了电力设备的具体故障部位;最后通过物理失效分析技术对失效部位进行分析,并通过显微观察和能谱分析对具体失效原因进行验证和进一步分析。结果表明,后金属化氧化导致焊料空洞的形成,从而导致上述失效。
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引用次数: 0
期刊
2018 IEEE International Symposium on the Physical and Failure Analysis of Integrated Circuits (IPFA)
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