Material extrusion-based additive manufacturing (MEXAM) has emerged as a transformative technology for ultra-performance polymers (UPPs) and high-performance polymers (HPPs), enabling their use in demanding applications across diverse industries such as aerospace, automotive, medical, and defense. Their high strength-to-weight ratio, heat resistance, chemical stability, and performance retention under harsh conditions perfectly match the high potential of additive manufacturing for cost-effectiveness, flexibility, and adaptability. Among the most studied UPPs/HPPs, Polyimide (PΙ), polyetherketoneketone (PEKK), and polyetheretherketone (PEEK) have gained substantial attention due to their printability and superior functional properties. Despite these advantages, MEXAM of UPPs and HPPs presents considerable challenges. This review provides a comprehensive analysis of the molecular, rheological, thermal, and structural characteristics of UPPs/HPPs and their major composites that influence their printability and performance. A comparative evaluation of their advantages and limitations is presented, along with a discussion on recent advancements in process optimization. Research efforts for the optimization of MEXAM process control parameters were reviewed and interpreted. Furthermore, this work explores the integration of Artificial Intelligence (AI)-assisted optimization strategies to enhance processing efficiency and material properties. This study identifies key research gaps and highlights opportunities for future advancements in the field of MEXAM for UPPs and HPPs.
{"title":"Ultra- and high-performance polymers for material extrusion additive manufacturing: Recent advancements, challenges, and optimization perspectives","authors":"Nectarios Vidakis , Markos Petousis , Maria Spyridaki , Nikolaos Mountakis , Evgenia Dimitriou , Nikolaos Michailidis","doi":"10.1016/j.mser.2025.101086","DOIUrl":"10.1016/j.mser.2025.101086","url":null,"abstract":"<div><div>Material extrusion-based additive manufacturing (MEXAM) has emerged as a transformative technology for ultra-performance polymers (UPPs) and high-performance polymers (HPPs), enabling their use in demanding applications across diverse industries such as aerospace, automotive, medical, and defense. Their high strength-to-weight ratio, heat resistance, chemical stability, and performance retention under harsh conditions perfectly match the high potential of additive manufacturing for cost-effectiveness, flexibility, and adaptability. Among the most studied UPPs/HPPs, Polyimide (PΙ), polyetherketoneketone (PEKK), and polyetheretherketone (PEEK) have gained substantial attention due to their printability and superior functional properties. Despite these advantages, MEXAM of UPPs and HPPs presents considerable challenges. This review provides a comprehensive analysis of the molecular, rheological, thermal, and structural characteristics of UPPs/HPPs and their major composites that influence their printability and performance. A comparative evaluation of their advantages and limitations is presented, along with a discussion on recent advancements in process optimization. Research efforts for the optimization of MEXAM process control parameters were reviewed and interpreted. Furthermore, this work explores the integration of Artificial Intelligence (AI)-assisted optimization strategies to enhance processing efficiency and material properties. This study identifies key research gaps and highlights opportunities for future advancements in the field of MEXAM for UPPs and HPPs.</div></div>","PeriodicalId":386,"journal":{"name":"Materials Science and Engineering: R: Reports","volume":"167 ","pages":"Article 101086"},"PeriodicalIF":31.6,"publicationDate":"2026-01-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"144886171","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":1,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2026-01-01Epub Date: 2025-09-05DOI: 10.1016/j.mser.2025.101111
Subhasmita Swain , Ashutosh Kumar Dubey , Tapash R. Rautray
The fabrication of electro-active bone substitute materials has sparked a significant attention due to the intrinsic electrical characteristics of bone. Recent studies have focused on improving the interaction between biomaterials and bone, recognizing its critical role in implant functionality. Early-stage implantation significantly influences the long-term success of an implant, with post-operative infections posing a major clinical challenge. This underscores the urgent need for advanced biocompatible materials that not only enhance tissue regeneration but also provide effective antibacterial defense. The exploration of bioelectricity in facilitating tissue repair has gained momentum, driven by the growing understanding of piezoelectric properties in natural bone. Harnessing the intrinsic electrical activity of biomaterials presents a promising approach, as bioelectricity is an inherent feature of bone cells, directly regulating their metabolic processes and contributing to tissue regeneration. Having a perovskite structure, lead-free piezo-ceramic sodium potassium niobate (NKN) possesses remarkable electroactive characteristics such as significantly high dielectric constant, superior piezoelectric characteristics, and strong electromechanical coupling coefficient, making it a potential electroactive candidate for tissue engineering. Due to the evidence of enhanced cytocompatibility, osteogenesis, antibacterial activities, along with electrical characteristics, it has been recognized as a potential electro-active bone substitute. This review provides a comprehensive analysis of bone and its intrinsic electrical properties, along with an in-depth examination of NKN—including its doping strategies, electroactive response mechanisms, and structural characteristics. Additionally, the role of poling in enhancing NKN’s electroactivity is explored, reinforcing its potential for biomedical applications. The review highlights NKN’s implications in bone tissue regeneration, soft tissue repair (nerve and vascular regeneration), and cancer therapy, underscoring its relevance across various fields of biomedical engineering. Finally, the summary outlines future research directions, emphasizing opportunities for further exploration and optimization of NKN-based biomaterials.
{"title":"Unveiling the biomaterial facet of polarized piezoelectric sodium potassium niobate: A comprehensive study","authors":"Subhasmita Swain , Ashutosh Kumar Dubey , Tapash R. Rautray","doi":"10.1016/j.mser.2025.101111","DOIUrl":"10.1016/j.mser.2025.101111","url":null,"abstract":"<div><div>The fabrication of electro-active bone substitute materials has sparked a significant attention due to the intrinsic electrical characteristics of bone<strong>.</strong> Recent studies have focused on improving the interaction between biomaterials and bone, recognizing its critical role in implant functionality. Early-stage implantation significantly influences the long-term success of an implant, with post-operative infections posing a major clinical challenge. This underscores the urgent need for advanced biocompatible materials that not only enhance tissue regeneration but also provide effective antibacterial defense. The exploration of bioelectricity in facilitating tissue repair has gained momentum, driven by the growing understanding of piezoelectric properties in natural bone. Harnessing the intrinsic electrical activity of biomaterials presents a promising approach, as bioelectricity is an inherent feature of bone cells, directly regulating their metabolic processes and contributing to tissue regeneration. Having a perovskite structure, lead-free piezo-ceramic sodium potassium niobate (NKN) possesses remarkable electroactive characteristics such as significantly high dielectric constant, superior piezoelectric characteristics, and strong electromechanical coupling coefficient, making it a potential electroactive candidate for tissue engineering. Due to the evidence of enhanced cytocompatibility, osteogenesis, antibacterial activities, along with electrical characteristics, it has been recognized as a potential electro-active bone substitute. This review provides a comprehensive analysis of bone and its intrinsic electrical properties, along with an in-depth examination of NKN—including its doping strategies, electroactive response mechanisms, and structural characteristics. Additionally, the role of poling in enhancing NKN’s electroactivity is explored, reinforcing its potential for biomedical applications. The review highlights NKN’s implications in bone tissue regeneration, soft tissue repair (nerve and vascular regeneration), and cancer therapy, underscoring its relevance across various fields of biomedical engineering. Finally, the summary outlines future research directions, emphasizing opportunities for further exploration and optimization of NKN-based biomaterials.</div></div>","PeriodicalId":386,"journal":{"name":"Materials Science and Engineering: R: Reports","volume":"167 ","pages":"Article 101111"},"PeriodicalIF":31.6,"publicationDate":"2026-01-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145004843","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":1,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
The food packaging industry generates escalating environmental challenges due to the pervasive use of single-use petroleum-derived plastics, which contribute to climate change, pollution, and microplastic contamination. Polysaccharides have emerged as promising renewable alternatives for food packaging materials. This review critically evaluates recent advances regarding functionalization strategies aimed at improving the mechanical, barrier, and functional properties of polysaccharide-based packaging films. Special attention is paid to chemical modification, blending with bioactive agents, and incorporation of nanomaterials. These strategies significantly enhance the material properties and extend the functionality of polysaccharide-based films, such as antimicrobial, UV-blocking, and pH-indicating capabilities. Life cycle assessment (LCA) and material circularity considerations are provided to compare the environmental sustainability of polysaccharide-based packaging against conventional petroleum-derived plastics, highlighting the environmental trade-offs associated with the adoption of biopolymer-based materials. Additionally, the review critically examines the current limitations and challenges related to scaling up production and achieving cost-effectiveness, thus offering insights into the practical implementation of these materials in the food packaging industry. Finally, key research opportunities are identified, emphasizing the need for further studies to address the challenges of large-scale implementation and cost efficiency in the transition to more sustainable food packaging solutions.
{"title":"Advances in polysaccharide-based food packaging: Functionalization strategies and sustainability considerations","authors":"Hossein Baniasadi , Roozbeh Abidnejad , Mahyar Fazeli , Jukka Niskanen , Erlantz Lizundia","doi":"10.1016/j.mser.2025.101128","DOIUrl":"10.1016/j.mser.2025.101128","url":null,"abstract":"<div><div>The food packaging industry generates escalating environmental challenges due to the pervasive use of single-use petroleum-derived plastics, which contribute to climate change, pollution, and microplastic contamination. Polysaccharides have emerged as promising renewable alternatives for food packaging materials. This review critically evaluates recent advances regarding functionalization strategies aimed at improving the mechanical, barrier, and functional properties of polysaccharide-based packaging films. Special attention is paid to chemical modification, blending with bioactive agents, and incorporation of nanomaterials. These strategies significantly enhance the material properties and extend the functionality of polysaccharide-based films, such as antimicrobial, UV-blocking, and pH-indicating capabilities. Life cycle assessment (LCA) and material circularity considerations are provided to compare the environmental sustainability of polysaccharide-based packaging against conventional petroleum-derived plastics, highlighting the environmental trade-offs associated with the adoption of biopolymer-based materials. Additionally, the review critically examines the current limitations and challenges related to scaling up production and achieving cost-effectiveness, thus offering insights into the practical implementation of these materials in the food packaging industry. Finally, key research opportunities are identified, emphasizing the need for further studies to address the challenges of large-scale implementation and cost efficiency in the transition to more sustainable food packaging solutions.</div></div>","PeriodicalId":386,"journal":{"name":"Materials Science and Engineering: R: Reports","volume":"167 ","pages":"Article 101128"},"PeriodicalIF":31.6,"publicationDate":"2026-01-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145216457","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":1,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2026-01-01Epub Date: 2025-11-14DOI: 10.1016/j.mser.2025.101147
Xinyu Wang , Sichen Huo , Yanjie Chen , Zhuang Cai , Gengtao Fu , Ying Dai , Jinlong Zou
Orbital hybridization effect, an electronic structural characteristic arising from the linear combination of atomic orbitals, has emerged as a crucial strategy for tuning the electronic structure of catalysts. Despite significant progress, fully understanding the structure-activity relationship between orbital hybridization, electronic structure, and catalytic performance remains a major challenge, particularly in the field of electrocatalysis. This review summarizes the latest advances in the coupling regulation of d-orbital hybridization in transition metal catalysts (TMCs) and systematically elucidates their pivotal role in electrocatalytic reaction mechanisms. This review first discusses the basic concepts and various types of d-orbital hybridization in TMCs, including d-d, d-p, d-f, and d-p-f hybridization, emphasizing their influence on intermediate adsorption, electron transfer, and orbital interactions. Additionally, the review systematically summarizes key orbital hybridization engineering strategies, including alloying, doping, dual-atom sites, support-assisted methods, and interface engineering, and elucidates specific approaches for precisely tuning the electronic configuration of TMC active sites to optimize intermediate adsorption behavior. Building on this, it further analyzes several typical catalytic reaction mechanisms, highlighting the advantages of d-orbital hybridization in enhancing catalytic performance. Finally, it addresses the main challenges of orbital hybridization regulation in TMC electrocatalysis and offers new insights and perspectives for its future development in other catalytic applications.
{"title":"d-orbital hybridization in transition metal electrocatalysts: Correlating electronic structure with catalytic performance","authors":"Xinyu Wang , Sichen Huo , Yanjie Chen , Zhuang Cai , Gengtao Fu , Ying Dai , Jinlong Zou","doi":"10.1016/j.mser.2025.101147","DOIUrl":"10.1016/j.mser.2025.101147","url":null,"abstract":"<div><div>Orbital hybridization effect, an electronic structural characteristic arising from the linear combination of atomic orbitals, has emerged as a crucial strategy for tuning the electronic structure of catalysts. Despite significant progress, fully understanding the structure-activity relationship between orbital hybridization, electronic structure, and catalytic performance remains a major challenge, particularly in the field of electrocatalysis. This review summarizes the latest advances in the coupling regulation of <em>d</em>-orbital hybridization in transition metal catalysts (TMCs) and systematically elucidates their pivotal role in electrocatalytic reaction mechanisms. This review first discusses the basic concepts and various types of <em>d</em>-orbital hybridization in TMCs, including <em>d</em>-<em>d</em>, <em>d</em>-<em>p</em>, <em>d</em>-<em>f</em>, and <em>d</em>-<em>p</em>-<em>f</em> hybridization, emphasizing their influence on intermediate adsorption, electron transfer, and orbital interactions. Additionally, the review systematically summarizes key orbital hybridization engineering strategies, including alloying, doping, dual-atom sites, support-assisted methods, and interface engineering, and elucidates specific approaches for precisely tuning the electronic configuration of TMC active sites to optimize intermediate adsorption behavior. Building on this, it further analyzes several typical catalytic reaction mechanisms, highlighting the advantages of <em>d</em>-orbital hybridization in enhancing catalytic performance. Finally, it addresses the main challenges of orbital hybridization regulation in TMC electrocatalysis and offers new insights and perspectives for its future development in other catalytic applications.</div></div>","PeriodicalId":386,"journal":{"name":"Materials Science and Engineering: R: Reports","volume":"168 ","pages":"Article 101147"},"PeriodicalIF":31.6,"publicationDate":"2026-01-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145526365","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":1,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2026-01-01Epub Date: 2025-11-14DOI: 10.1016/j.mser.2025.101146
Aarti Dahiya , Parthasarathi Pal , Shalu Rani , Mohit Kumar Gautam , Roshni Shateesh Babu , Ioannis Zeimpekis , Dimitra G. Georgiadou , Sanjay Kumar
Optoelectronic memories have gained remarkable attention owing to their inherent capability of manipulating charge carriers under the influence of both electrical and light stimuli. The emerging optoelectronic neuromorphic devices can be used in diverse applications, including logical data processing, confidential information recording, and next-generation bionic visual systems. Photosensitive materials are foundational to many technologies, including solar cells, sensors, thin-film transistors, and light-emitting diodes. Recently, two-dimensional (2D) photosensitive materials have found application in bionic visual hardware based on optoelectronic synaptic memristor and memtransistor devices. The synthesis and growth of optoelectronic memories driven by 2D photosensitive materials have opened new horizons in the field of bionic visual systems due to their diverse optical properties, atomic scalability, and ultrafast charge carrier dynamics. This review highlights the recent developments in bionic visual hardware based on optoelectronic synaptic memristive devices and memtransistors, wherein various 2D photosensitive materials and device structures have been utilised. We first summarise the limitations of traditional computing, highlight the key advantages of this novel computing paradigm, and discuss the fundamentals of bio-vision formation. Next, we comprehensively review the various device structures and operating mechanisms of optoelectronic memristive and memtransistor architectures. The recent developments in optoelectronic synaptic devices by incorporating various 2D photosensitive materials and their application in the field of bionic visual perception are also discussed. Finally, we outline the current drawbacks and challenges of optoelectronic neuromorphic devices and the future perspective of bionic visual hardware on real system realisation.
{"title":"Two-dimensional layered materials-based energy-efficient optoelectronic memories: A leap towards bionic vision","authors":"Aarti Dahiya , Parthasarathi Pal , Shalu Rani , Mohit Kumar Gautam , Roshni Shateesh Babu , Ioannis Zeimpekis , Dimitra G. Georgiadou , Sanjay Kumar","doi":"10.1016/j.mser.2025.101146","DOIUrl":"10.1016/j.mser.2025.101146","url":null,"abstract":"<div><div>Optoelectronic memories have gained remarkable attention owing to their inherent capability of manipulating charge carriers under the influence of both electrical and light stimuli. The emerging optoelectronic neuromorphic devices can be used in diverse applications, including logical data processing, confidential information recording, and next-generation bionic visual systems. Photosensitive materials are foundational to many technologies, including solar cells, sensors, thin-film transistors, and light-emitting diodes. Recently, two-dimensional (2D) photosensitive materials have found application in bionic visual hardware based on optoelectronic synaptic memristor and memtransistor devices. The synthesis and growth of optoelectronic memories driven by 2D photosensitive materials have opened new horizons in the field of bionic visual systems due to their diverse optical properties, atomic scalability, and ultrafast charge carrier dynamics. This review highlights the recent developments in bionic visual hardware based on optoelectronic synaptic memristive devices and memtransistors, wherein various 2D photosensitive materials and device structures have been utilised. We first summarise the limitations of traditional computing, highlight the key advantages of this novel computing paradigm, and discuss the fundamentals of bio-vision formation. Next, we comprehensively review the various device structures and operating mechanisms of optoelectronic memristive and memtransistor architectures. The recent developments in optoelectronic synaptic devices by incorporating various 2D photosensitive materials and their application in the field of bionic visual perception are also discussed. Finally, we outline the current drawbacks and challenges of optoelectronic neuromorphic devices and the future perspective of bionic visual hardware on real system realisation.</div></div>","PeriodicalId":386,"journal":{"name":"Materials Science and Engineering: R: Reports","volume":"168 ","pages":"Article 101146"},"PeriodicalIF":31.6,"publicationDate":"2026-01-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145526366","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":1,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2026-01-01Epub Date: 2025-11-12DOI: 10.1016/j.mser.2025.101142
Caitian Lin , Farshad Boorboor Ajdari , Caiwang Mao , Fereshteh Abbasi , Aijing Pu , Guoqiang Cao , Ying Luo , Yingche Wang , Baoyu Sun , Jingying Xie , Jiangxuan Song
Lithium batteries (LBs) are pivotal for meeting the escalating global need for high-performance energy storage devices. Despite their critical role in electrode and solid electrolyte fabrication, binders remain under-investigated compared to active materials, creating a significant knowledge-to-application gap. This review summarizes recent developments in binder design, focusing on their structure-property relationships. It starts with elucidating the operation and failure mechanisms of binders, underscoring their crucial roles and ideal properties in practical applications. Building on this foundation, it further elucidates molecular design strategies to impart multifunctionality to binders, including adhesion, mechanical properties, ionic/electronic conductivity, self-healing capabilities, interfacial stabilization and other functional attributes. Also, industrial application challenges and scale-up considerations for advanced binders are critically evaluated across three key aspects: ultra-thick electrodes, ultra-thin electrolytes and sustainability requirements, filling the gap between molecular design and practical applications of binders. This review outlines pathways for future development of functional binders, with the aim of providing new insights into the design of binders for next-generation high-energy-density LBs.
{"title":"Functional binders in lithium batteries: From molecular structure design to practical applications","authors":"Caitian Lin , Farshad Boorboor Ajdari , Caiwang Mao , Fereshteh Abbasi , Aijing Pu , Guoqiang Cao , Ying Luo , Yingche Wang , Baoyu Sun , Jingying Xie , Jiangxuan Song","doi":"10.1016/j.mser.2025.101142","DOIUrl":"10.1016/j.mser.2025.101142","url":null,"abstract":"<div><div>Lithium batteries (LBs) are pivotal for meeting the escalating global need for high-performance energy storage devices. Despite their critical role in electrode and solid electrolyte fabrication, binders remain under-investigated compared to active materials, creating a significant knowledge-to-application gap. This review summarizes recent developments in binder design, focusing on their structure-property relationships. It starts with elucidating the operation and failure mechanisms of binders, underscoring their crucial roles and ideal properties in practical applications. Building on this foundation, it further elucidates molecular design strategies to impart multifunctionality to binders, including adhesion, mechanical properties, ionic/electronic conductivity, self-healing capabilities, interfacial stabilization and other functional attributes. Also, industrial application challenges and scale-up considerations for advanced binders are critically evaluated across three key aspects: ultra-thick electrodes, ultra-thin electrolytes and sustainability requirements, filling the gap between molecular design and practical applications of binders. This review outlines pathways for future development of functional binders, with the aim of providing new insights into the design of binders for next-generation high-energy-density LBs.</div></div>","PeriodicalId":386,"journal":{"name":"Materials Science and Engineering: R: Reports","volume":"168 ","pages":"Article 101142"},"PeriodicalIF":31.6,"publicationDate":"2026-01-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145526367","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":1,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2026-01-01Epub Date: 2025-08-26DOI: 10.1016/j.mser.2025.101096
Yongkai Zhang , Zhenhao Luo , Pushpendra Kumar , Songtong Zhang , Yuhong Jin , Qianqian Zhang , Xiayu Zhu , Wenjie Meng , Hai Ming , Jingyi Qiu
Lithium-ion batteries (LIBs) mainly function via the processes of lithium-ion diffusion and electron transport, which can be metaphorically compared to biological functions. Just like living lifeform organisms that need particular conditions to keep homeostasis, any departure from optimal operating parameters in LIBs may result in performance degradation, safety and reliability compromise, and ultimately may lead to battery failure or even to thermal runaway. To ensure reliable operation, a thorough understanding and influence analysis of the instantaneous and hysteresis performance for LIBs under the extreme environments or operating conditions, such as mechanical extrusion, vibration, high- and low- temperatures, supergravity and microgravity, and low atmospheric pressure, is essential, which enables accurate assessment of their ability to meet energy and power demands over their whole service life. Additionally, a series of critical challenges associated with overcharge, overdischarge, and high-current (pulse) cycling can also exert an adverse impact on the LIBs, especially when these factors act either individually or in combination. Herein, this review firstly presents the concept of lithium-based lifeforms, in conjunction with the groundbreaking proposal of instantaneous and hysteresis performances to comprehensively evaluate the whole life of LIBs, which is expected to guide the design of advanced LIBs with high performance and substantially enhance the accuracy of predictive and early-warning models for batteries and modules.
{"title":"Lithium-based lifeforms: Influence analysis of instantaneous and hysteresis performances in lithium-ion batteries","authors":"Yongkai Zhang , Zhenhao Luo , Pushpendra Kumar , Songtong Zhang , Yuhong Jin , Qianqian Zhang , Xiayu Zhu , Wenjie Meng , Hai Ming , Jingyi Qiu","doi":"10.1016/j.mser.2025.101096","DOIUrl":"10.1016/j.mser.2025.101096","url":null,"abstract":"<div><div>Lithium-ion batteries (LIBs) mainly function via the processes of lithium-ion diffusion and electron transport, which can be metaphorically compared to biological functions. Just like living lifeform organisms that need particular conditions to keep homeostasis, any departure from optimal operating parameters in LIBs may result in performance degradation, safety and reliability compromise, and ultimately may lead to battery failure or even to thermal runaway. To ensure reliable operation, a thorough understanding and influence analysis of the instantaneous and hysteresis performance for LIBs under the extreme environments or operating conditions, such as mechanical extrusion, vibration, high- and low- temperatures, supergravity and microgravity, and low atmospheric pressure, is essential, which enables accurate assessment of their ability to meet energy and power demands over their whole service life. Additionally, a series of critical challenges associated with overcharge, overdischarge, and high-current (pulse) cycling can also exert an adverse impact on the LIBs, especially when these factors act either individually or in combination. Herein, this review firstly presents the concept of lithium-based lifeforms, in conjunction with the groundbreaking proposal of instantaneous and hysteresis performances to comprehensively evaluate the whole life of LIBs, which is expected to guide the design of advanced LIBs with high performance and substantially enhance the accuracy of predictive and early-warning models for batteries and modules.</div></div>","PeriodicalId":386,"journal":{"name":"Materials Science and Engineering: R: Reports","volume":"167 ","pages":"Article 101096"},"PeriodicalIF":31.6,"publicationDate":"2026-01-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"144896613","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":1,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
This scoping review synthesizes recent advancements in the design and manufacturing of metallic additively manufactured lattice-based orthopedic implants. The review begins with an in-depth discussion on material selection, exploring the range of metals suitable for orthopedic applications, and progresses to detail the evolution of design methodologies, which now incorporate bio-inspired concepts and data-driven models such as inverse design. These innovative approaches significantly enhance the customization and functionality of bone implants, offering unprecedented opportunities for tailored patient care.
Additionally, the review analyzes the current standards and regulations that govern the development and implementation of these implants in clinical settings. It outlines the necessary steps and considerations for compliance, emphasizing the importance of these frameworks in ensuring the safe and effective transition of lattice-based orthopedic implants from theoretical models to practical solutions in healthcare.
By bridging the gap between cutting-edge research and clinical application, this review aims to serve as a crucial resource for researchers, engineers, and medical professionals. It not only encapsulates the state-of-the-art in implant technology but also highlights the collaborative efforts required to advance the field and overcome existing challenges. The ultimate goal is to pave the way for next-generation bone implants that are highly effective, safe, and optimized for individual patient needs.
{"title":"Metal additive manufacturing of lattice-based orthopedic implants: A comprehensive review of requirements and design strategies","authors":"Melika Babaei , Simone Murchio , Lorena Emanuelli , Raffaele De Biasi , Luigi Branca Vergano , Roberto Giuliani , Shuya Tian , Marie-Luise Wille , Filippo Berto , Massimo Pellizzari , Matteo Benedetti","doi":"10.1016/j.mser.2025.101075","DOIUrl":"10.1016/j.mser.2025.101075","url":null,"abstract":"<div><div>This scoping review synthesizes recent advancements in the design and manufacturing of metallic additively manufactured lattice-based orthopedic implants. The review begins with an in-depth discussion on material selection, exploring the range of metals suitable for orthopedic applications, and progresses to detail the evolution of design methodologies, which now incorporate bio-inspired concepts and data-driven models such as inverse design. These innovative approaches significantly enhance the customization and functionality of bone implants, offering unprecedented opportunities for tailored patient care.</div><div>Additionally, the review analyzes the current standards and regulations that govern the development and implementation of these implants in clinical settings. It outlines the necessary steps and considerations for compliance, emphasizing the importance of these frameworks in ensuring the safe and effective transition of lattice-based orthopedic implants from theoretical models to practical solutions in healthcare.</div><div>By bridging the gap between cutting-edge research and clinical application, this review aims to serve as a crucial resource for researchers, engineers, and medical professionals. It not only encapsulates the state-of-the-art in implant technology but also highlights the collaborative efforts required to advance the field and overcome existing challenges. The ultimate goal is to pave the way for next-generation bone implants that are highly effective, safe, and optimized for individual patient needs.</div></div>","PeriodicalId":386,"journal":{"name":"Materials Science and Engineering: R: Reports","volume":"166 ","pages":"Article 101075"},"PeriodicalIF":31.6,"publicationDate":"2025-09-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"144878378","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":1,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2025-09-01Epub Date: 2025-08-20DOI: 10.1016/j.mser.2025.101090
Luoluo Qi, Jingqi Guan
Multi-atom catalysts (MACs) can break the limitation of single-atom catalysts (SACs) by introducing metal clusters, presenting a more diversified way in the composition, structure and performance of multi-atom sites, and utilizing the synergistic effect of multi atoms and metal-support interactions to jointly regulate the electronic structure of active sites, which endow them with advantageous electrocatalytic performance and unique reaction mechanism and expand new opportunities for the electrocatalytic field. Here, we summarize synthesis strategies, in situ structural characterization and the features reflecting structure-activity relationships of MACs with respect to composition and configuration, electron distribution as well as multiple functional effects. Then, the design principles of high-performance MACs are accentuated, involving multi-atom sites, coordination environments, interfacial defects, reaction media, and special thoughts including bio-inspired design and computing-learning-prediction. Subsequently, the applications in energy storage and conversion technologies are provided. Lastly, we conclude with some personal thoughts and perspectives on the growth and development of MACs in their nascent state.
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Pub Date : 2025-09-01Epub Date: 2025-07-26DOI: 10.1016/j.mser.2025.101073
Minghan Yu , Changming Cao , Zicheng Sa , Chen Zhang , Jiayun Feng , Qing Sun , Xinyang Ma , Jianchao Liang , Yuxin Sun , Rui Yin , Youyou Chen , Yaming Liu , Kaizheng Gao , Chao Yang , Xiaoqin Zeng , Paul K. Chu , Yanhong Tian
Liquid metals, a novel functional material, show significant potential for diverse self-healing applications due to their remarkable physical and chemical properties. Their low melting points enable rapid flow in low-temperature environments, greatly enhancing material responsiveness during damage repair. The high electrical conductivity provides distinct advantages for restoring broken circuits or conductive pathways, while their fluidity offers a reliable foundation for filling cracks and reconstructing both mechanical structures and electrical functions. These unique characteristics allow liquid metals to demonstrate excellent stability and reliability in various complex environments, satisfying demands for high-performance materials under challenging conditions. Critically, these properties enable applications spanning stretchable electronics, biomedical devices, and energy systems. In the specific context of self-healing batteries, the high chemical reactivity of liquid metals facilitates alloying and de-alloying reactions, significantly improving cycle efficiency and lifespan. This paper provides a systematic review of the fundamental properties, application forms, and self-healing mechanisms of liquid metals. The healing process of electrical properties in the field of flexible materials and the key characteristics of mechanically reversible repair in a damaged environment are discussed. Meanwhile, the mechanism of liquid metals in the self-healing batteries is analyzed, including the effect of alloying and de-alloying on the optimization of battery performance. Finally, the challenges associated with liquid metals and self-healing materials are thoroughly examined, and potential solutions are proposed to address these issues, offering valuable theoretical and practical insights for future research and applications of liquid metal-based materials.
{"title":"Liquid metal alchemy: Unlocking self-healing gallium-based materials for next-generation electronics","authors":"Minghan Yu , Changming Cao , Zicheng Sa , Chen Zhang , Jiayun Feng , Qing Sun , Xinyang Ma , Jianchao Liang , Yuxin Sun , Rui Yin , Youyou Chen , Yaming Liu , Kaizheng Gao , Chao Yang , Xiaoqin Zeng , Paul K. Chu , Yanhong Tian","doi":"10.1016/j.mser.2025.101073","DOIUrl":"10.1016/j.mser.2025.101073","url":null,"abstract":"<div><div>Liquid metals, a novel functional material, show significant potential for diverse self-healing applications due to their remarkable physical and chemical properties. Their low melting points enable rapid flow in low-temperature environments, greatly enhancing material responsiveness during damage repair. The high electrical conductivity provides distinct advantages for restoring broken circuits or conductive pathways, while their fluidity offers a reliable foundation for filling cracks and reconstructing both mechanical structures and electrical functions. These unique characteristics allow liquid metals to demonstrate excellent stability and reliability in various complex environments, satisfying demands for high-performance materials under challenging conditions. Critically, these properties enable applications spanning stretchable electronics, biomedical devices, and energy systems. In the specific context of self-healing batteries, the high chemical reactivity of liquid metals facilitates alloying and de-alloying reactions, significantly improving cycle efficiency and lifespan. This paper provides a systematic review of the fundamental properties, application forms, and self-healing mechanisms of liquid metals. The healing process of electrical properties in the field of flexible materials and the key characteristics of mechanically reversible repair in a damaged environment are discussed. Meanwhile, the mechanism of liquid metals in the self-healing batteries is analyzed, including the effect of alloying and de-alloying on the optimization of battery performance. Finally, the challenges associated with liquid metals and self-healing materials are thoroughly examined, and potential solutions are proposed to address these issues, offering valuable theoretical and practical insights for future research and applications of liquid metal-based materials.</div></div>","PeriodicalId":386,"journal":{"name":"Materials Science and Engineering: R: Reports","volume":"166 ","pages":"Article 101073"},"PeriodicalIF":31.6,"publicationDate":"2025-09-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"144711102","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":1,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}