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Phytic acid-chelated Fe/Ni bimetallic zeolite framework for catalytic detoxification and flame retardancy 植酸螯合铁/镍双金属分子筛框架的催化解毒和阻燃
IF 7.4 2区 化学 Q1 POLYMER SCIENCE Pub Date : 2026-03-01 Epub Date: 2025-12-31 DOI: 10.1016/j.polymdegradstab.2025.111913
Lei Yu , Guochao Yang , Xuanye Wang , Zhengqiang Fan , Jian Fang , Jing He , Qiuhui Zhang
The intrinsic flammability and dense smoke emission of rigid polyurethane foam (RPUF) critically limit its applications. Herein, a multifunctional hybrid coating was constructed via an in-situ strategy, wherein phytic acid (PA) chelates with Fe/Ni-loaded ZSM-5 zeolite (Fe-Ni-Z). The resulting composite, RPUF@PA/Fe-Ni-Z, achieved a UL-94 V-0 rating and a limiting oxygen index of 35.1%, with its char residual yield at 800 °C increasing by a remarkable 1434.47%. Cone calorimetry revealed a 45.06% reduction in peak heat release rate and a 58.33% decrease in peak smoke production rate. This performance is attributed to a synergistic integration of condensed- and gas-phase mechanisms: PA promotes the formation of a phosphorus-rich char layer, which is structurally enhanced by Fe-Ni-Z, while the bimetallic sites catalytically oxidize CO and other toxic volatiles via the Mars-van Krevelen mechanism. The formation of a highly graphitized, Fe-Ni-Z-reinforced char layer was confirmed by Raman spectroscopy. This facile approach demonstrates a new paradigm for designing advanced fire safety materials that combines physical barrier protection with active catalytic detoxification, offering significant potential for improving fire safety in applications such as construction, packaging, and furniture.
硬质聚氨酯泡沫塑料(RPUF)固有的可燃性和浓烟排放严重限制了其应用。本文通过原位策略构建了一种多功能杂化涂层,其中植酸(PA)与负载Fe/ ni的ZSM-5沸石(Fe- ni - z)螯合。得到的复合材料RPUF@PA/Fe-Ni-Z达到UL-94的V-0等级,极限氧指数为35.1%,800℃时残余炭收率显著提高1434.47%。锥形量热法显示,峰值放热率降低了45.06%,峰值产烟率降低了58.33%。这种性能归因于凝聚和气相机制的协同整合:PA促进富磷炭层的形成,这是由Fe-Ni-Z结构增强的,而双金属位点通过Mars-van Krevelen机制催化氧化CO和其他有毒挥发性物质。拉曼光谱证实了铁-镍- z增强炭层的形成。这种简单的方法展示了一种设计先进消防安全材料的新范例,该材料将物理屏障保护与活性催化解毒相结合,为改善建筑、包装和家具等应用的消防安全提供了巨大的潜力。
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引用次数: 0
Multifunctional epoxy-based composites: Integrating graphene, zinc, and silicon dioxide for superior mechanical and corrosion performance 多功能环氧基复合材料:集成石墨烯、锌和二氧化硅,具有卓越的机械和腐蚀性能
IF 7.4 2区 化学 Q1 POLYMER SCIENCE Pub Date : 2026-03-01 Epub Date: 2025-12-28 DOI: 10.1016/j.polymdegradstab.2025.111904
Reetik Singh, Sanat Kumar Mukherjee
This study presents a novel nanocomposite coating based on SiO2-decorated graphene nanosheets, developed to enhance the mechanical and anticorrosion durability of aerospace-grade aluminium alloy AA7075. This research investigates the synergistic effects of incorporating 1 wt% each of graphene, zinc, and silica nanoparticles into an epoxy matrix using high-shear dispersion. The resulting nanocomposites were applied as protective coatings on aluminium alloy and evaluated under aggressive environmental conditions. Corrosion resistance was assessed through electrochemical impedance spectroscopy (EIS), and salt spray exposure. Mechanical properties, including adhesion, scratch resistance, and penetration depth, along with surface wettability via contact angle measurements, were also examined. EIS confirmed enhanced barrier performance, showing ⃒Z⃒0.01 Hz and charge transfer resistance (Rct) above 108 Ω.cm2 even after 72 h in 3.5 % NaCl solution. The graphene-zinc-SiO2 coating also achieved a scratch hardness of 1.65 GPa, markedly higher than the 0.21 GPa of the pure epoxy.
本研究提出了一种基于二氧化硅修饰的石墨烯纳米片的新型纳米复合涂层,以提高航空航天级铝合金AA7075的机械和防腐耐久性。本研究考察了在高剪切分散的环氧树脂基体中分别加入1 wt%的石墨烯、锌和二氧化硅纳米颗粒的协同效应。将所制备的纳米复合材料应用于铝合金的防护涂层,并在恶劣环境条件下进行了评价。通过电化学阻抗谱(EIS)和盐雾暴露来评估耐蚀性。机械性能,包括附着力、抗划伤性、渗透深度,以及通过接触角测量的表面润湿性,也进行了测试。EIS证实屏障性能增强,在3.5% NaCl溶液中作用72 h后,其电荷转移电阻(Rct)仍高于108 Ω.cm2。石墨烯-锌- sio2涂层的划痕硬度达到1.65 GPa,明显高于纯环氧涂层的0.21 GPa。
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引用次数: 0
Multifunctional reactive P-N flame retardant for enhanced flame retardancy, mechanical properties and fatigue resistance of EVA-based cable materials via interfacial compatibilization and regional melting refinement of organic-inorganic interface 多功能反应性P-N阻燃剂通过界面增容和有机-无机界面的局部熔融细化,增强eva基电缆材料的阻燃性、力学性能和抗疲劳性能
IF 7.4 2区 化学 Q1 POLYMER SCIENCE Pub Date : 2026-03-01 Epub Date: 2025-12-23 DOI: 10.1016/j.polymdegradstab.2025.111877
Ping Wang , Hongyu Tian , Yiyang Zhou , Tongtong Zhang , Shi Dong , Longen Cheng , Wenbin Luo , Li Yang , Wenxiu Liu , Tian Cao , Mingdi Yang , Daosheng Sun
Developing high-performance composites for maglev train cables that combine excellent flame retardancy, mechanical properties and fatigue resistance is currently a significant challenge in special cable industry. Herein, a multifunctional reactive phosphorus nitrogen flame retardants (UPMDM) with flame retardant and filler surface modification functions was synthesized, and it was employed to control the polymer matrix-filler interactions and the microstructure of ethylene-vinyl acetate copolymer (EVA)-based composite during melt blending. Phosphorus-nitrogen composite flame retardant (MH@UPMDM) could be preformed before melt blending or formed in-situ during melt blending by the reaction between the isocyanate group (-NCO) of UPMDM and the hydroxyl group on the surface of magnesium hydroxide (MH), and the effect of processing type (physical blending/chemical grafting/in-situ reaction) on dispersion kinetics of MH in EVA matrix was investigated. The results indicate preformed MH@UPMDM can play a role in rigid crosslinkers to construct organic-inorganic hybrid network, thus effectively control the dispersion kinetics of the fillers and the filler-matrix interaction in the EVA matrix. Compared with EVA/MH composites, the elongation of EVA/MH@UPMDM composites is increased by nearly 2.2-fold, while it also exhibits an excellent fatigue-resistance under 1.0 × 104th cycles. Furthermore, MH@UPMDM can significantly enhance the flame retardant properties of the composites, the limiting oxygen index (LOI) of EVA/MH@UPMDM composite reaches 33.6 %, while its peak heat release rate (PHRR) and total heat release (THR) decreases to 277.82 kW/m2 and 74.71 MJ/m2 from 436.66 kW/m2 and 88.67 MJ/m2 compared to EVA/MH composites, which may be attributed to the multi-phase synergistic flame retardant mechanism of UPMDM.
开发兼具优异阻燃性、力学性能和抗疲劳性能的高性能磁悬浮列车电缆复合材料是目前特种电缆行业面临的重大挑战。本文合成了一种具有阻燃和填料表面改性功能的多功能活性磷氮阻燃剂(UPMDM),并将其用于控制熔融共混过程中聚合物基质-填料相互作用和乙烯-乙酸乙烯共聚物(EVA)基复合材料的微观结构。磷氮复合阻燃剂(MH@UPMDM)可通过UPMDM的异氰酸酯基(-NCO)与氢氧化镁(MH)表面的羟基之间的反应在熔融共混前预成型或在熔融共混过程中原位成型,并研究了处理方式(物理共混/化学接枝/原位反应)对氢氧化镁在EVA基体中的分散动力学的影响。结果表明:预制MH@UPMDM可以作为刚性交联剂,构建有机-无机杂化网络,从而有效控制填料在EVA基体中的分散动力学和填料-基体相互作用。与EVA/MH复合材料相比,EVA/MH@UPMDM复合材料的伸长率提高了近2.2倍,同时在1.0 × 104次循环下也表现出优异的抗疲劳性能。同时,MH@UPMDM可以显著增强复合材料的阻燃性能,EVA/MH@UPMDM复合材料的极限氧指数(LOI)达到33.6%,峰值放热率(PHRR)和总放热率(THR)分别从436.66 kW/m2和88.67 MJ/m2降至277.82 kW/m2和74.71 MJ/m2,这可能与UPMDM的多相协同阻燃机理有关。
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引用次数: 0
Integrated electromagnetic shielding and flame retardancy in coated fabrics through synergistic NiZnFe2O4@MnO2/graphene aerogel and APP 通过协同NiZnFe2O4@MnO2/石墨烯气凝胶和APP在涂层织物中集成电磁屏蔽和阻燃性
IF 7.4 2区 化学 Q1 POLYMER SCIENCE Pub Date : 2026-03-01 Epub Date: 2025-12-11 DOI: 10.1016/j.polymdegradstab.2025.111859
Peiyong Ren , Xiaori Yang , Ziyu Wang , Jinwei Yang , Xiaoping Gao , Xin Jiang
With the rapid development of communication technologies, the demand for multifunctional textiles with both electromagnetic interference (EMI) shielding and flame retardancy has intensified. In this study, a graphene-based composite aerogel doped with NiZnFe2O4@MnO2 core-shell microspheres (NiZnFe2O4@MnO2/GA) was synthesized via hydrothermal reduction and subsequently integrated with ammonium polyphosphate (APP) into a waterborne polyurethane (WPU) matrix, which was coated onto aramid/stainless-steel textiles to produce a multifunctional fabric. Interfacial bonding was strengthened through chemical crosslinking, providing a structural basis for the integrated electromagnetic and thermal functions. The EMI shielding and flame-retardant performances of the coated fabrics were systematically evaluated to clarify their synergistic enhancement mechanisms. The three-dimensional (3D) conductive-magnetic network of the NiZnFe2O4@MnO2/GA heterostructure induced strong interfacial polarization losses, achieving a total shielding effectiveness (SET) of 44.5 dB at only 2 wt% loading with a 77 % absorption contribution. Meanwhile, the synergy between NiZnFe2O4@MnO2/GA and APP produced a dual flame-retardant mechanism by stabilizing the char layer and diluting flammable gases. The peak heat release rate (pHRR), total heat release (THR), total smoke production (TSP), and peak CO production (pCO) were reduced by 45.9 %, 53.9 %, 48.1 %, and 85.2 %, respectively, compared with pure WPU-coated fabrics. These findings provide a viable strategy for designing lightweight, flexible fabrics with integrated electromagnetic and thermal protection.
随着通信技术的飞速发展,对兼具屏蔽电磁干扰和阻燃功能的多功能纺织品的需求日益增加。在本研究中,通过水热还原合成了掺杂NiZnFe2O4@MnO2核壳微球(NiZnFe2O4@MnO2/GA)的石墨烯基复合气凝胶,随后与聚磷酸铵(APP)集成到水性聚氨酯(WPU)基体中,并将其涂覆在芳纶/不锈钢纺织品上,制成多功能织物。通过化学交联增强了界面键合,为集成电磁和热功能提供了结构基础。系统评价了涂层织物的电磁干扰屏蔽性能和阻燃性能,阐明了其协同增强机理。NiZnFe2O4@MnO2/GA异质结构的三维(3D)导磁网络诱导了强的界面极化损失,在仅2 wt%的负载下实现了44.5 dB的总屏蔽效率(SET),吸收贡献为77%。同时,NiZnFe2O4@MnO2/GA与APP协同作用产生稳定炭层和稀释可燃气体的双重阻燃机理。与纯wpu涂层织物相比,峰值放热率(pHRR)、总放热率(THR)、总产烟率(TSP)和峰值CO产量(pCO)分别降低了45.9%、53.9%、48.1%和85.2%。这些发现为设计具有集成电磁和热保护的轻质柔性织物提供了可行的策略。
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引用次数: 0
High-dose gamma irradiation effects on HDPE/SiO2 nanocomposite films: Structure, crystallinity, defects, radiation endurance, dispersion, and interfacial behavior 高剂量γ辐射对HDPE/SiO2纳米复合膜的影响:结构、结晶度、缺陷、辐射耐久性、分散和界面行为
IF 7.4 2区 化学 Q1 POLYMER SCIENCE Pub Date : 2026-03-01 Epub Date: 2025-12-07 DOI: 10.1016/j.polymdegradstab.2025.111851
A.A. Nabiyev , O.I. Ivankov , A.K. Azhibekov , A.H.A. Elmekawy , E. Popov , S.F. Samadov , N.V.M. Trung , A.K. Mutali , A.A. Sidorin , O.S. Orlov , A.I. Kuklin
This paper presents the findings of a study on the effects of gamma radiation on the structural and thermal characteristics of high-density polyethylene nanocomposite films. These thin films consist of a combination of high-density polyethylene (HDPE) and nano-SiO2 particles prepared by hydrostatic thermal pressing a mixture of HDPE powder and nano-SiO2 in various volume concentrations (ω = 1 %, 5 %, 10 %, and 20 %). Radiation-induced defects and microstructural changes in HDPE nanocomposite films containing embedded nano-SiO2 particles were investigated under high-dose gamma irradiation (100–500 kGy). DBAS analysis revealed that SiO2 nanoparticles effectively suppress radiation-induced defect formation and positronium formation across most doses through void-filling and interfacial positron trapping mechanisms. Defect evolution showed a transition from chain scission-dominated behavior (increasing defects up to 300 kGy) to crosslinking dominance at 500 kGy, with SiO2 significantly mitigating both processes. However, at the critical dose of 300 kGy, where crystallinity (66.2 %) and structural reorganization peak, anomalous defect behavior was observed for 1 % and 20 % SiO2 loadings, attributed to insufficient structural constraint and interfacial stress concentration, respectively. Electron momentum distribution (EMD) analysis confirmed carbonyl group (C = O) formation during oxidative degradation. Optimal radiation resistance was achieved with 5–10 vol% SiO2 at doses up to 300 kGy, consistent with SAXS and WAXS findings.
These results provide fundamental insights into radiation resistance mechanisms and support the design of HDPE/SiO2 nanocomposites for use in high-dose radiation environments.
本文介绍了伽玛辐射对高密度聚乙烯纳米复合薄膜结构和热特性影响的研究结果。这些薄膜由高密度聚乙烯(HDPE)和纳米sio2颗粒的组合组成,通过流体静压热压得到不同体积浓度(ω = 1%, 5%, 10%和20%)的HDPE粉末和纳米sio2的混合物。研究了高剂量γ辐射(100-500 kGy)下嵌入纳米sio2的HDPE纳米复合膜的辐射致缺陷和微观结构变化。DBAS分析表明,SiO2纳米颗粒通过填充空隙和界面正电子捕获机制,在大多数剂量下都能有效抑制辐射诱导的缺陷形成和正电子形成。缺陷演化表现出从链断裂为主(缺陷增加到300 kGy)到500 kGy交联为主的转变,SiO2显著缓解了这两个过程。然而,在300 kGy的临界剂量下,在结晶度(66.2%)和结构重组峰处,在1%和20% SiO2负载下观察到异常缺陷行为,分别归因于结构约束和界面应力浓度不足。电子动量分布(EMD)分析证实了氧化降解过程中羰基(C = O)的形成。在高达300 kGy的剂量下,5-10 vol% SiO2的抗辐射性能达到最佳,与SAXS和WAXS的结果一致。这些结果为研究高剂量辐射环境下HDPE/SiO2纳米复合材料的抗辐射机理提供了基础见解,并为高剂量辐射环境下HDPE/SiO2纳米复合材料的设计提供了支持。
{"title":"High-dose gamma irradiation effects on HDPE/SiO2 nanocomposite films: Structure, crystallinity, defects, radiation endurance, dispersion, and interfacial behavior","authors":"A.A. Nabiyev ,&nbsp;O.I. Ivankov ,&nbsp;A.K. Azhibekov ,&nbsp;A.H.A. Elmekawy ,&nbsp;E. Popov ,&nbsp;S.F. Samadov ,&nbsp;N.V.M. Trung ,&nbsp;A.K. Mutali ,&nbsp;A.A. Sidorin ,&nbsp;O.S. Orlov ,&nbsp;A.I. Kuklin","doi":"10.1016/j.polymdegradstab.2025.111851","DOIUrl":"10.1016/j.polymdegradstab.2025.111851","url":null,"abstract":"<div><div>This paper presents the findings of a study on the effects of gamma radiation on the structural and thermal characteristics of high-density polyethylene nanocomposite films. These thin films consist of a combination of high-density polyethylene (HDPE) and nano-SiO<sub>2</sub> particles prepared by hydrostatic thermal pressing a mixture of HDPE powder and nano-SiO<sub>2</sub> in various volume concentrations (ω = 1 %, 5 %, 10 %, and 20 %). Radiation-induced defects and microstructural changes in HDPE nanocomposite films containing embedded nano-SiO<sub>2</sub> particles were investigated under high-dose gamma irradiation (100–500 kGy). DBAS analysis revealed that SiO<sub>2</sub> nanoparticles effectively suppress radiation-induced defect formation and positronium formation across most doses through void-filling and interfacial positron trapping mechanisms. Defect evolution showed a transition from chain scission-dominated behavior (increasing defects up to 300 kGy) to crosslinking dominance at 500 kGy, with SiO<sub>2</sub> significantly mitigating both processes. However, at the critical dose of 300 kGy, where crystallinity (66.2 %) and structural reorganization peak, anomalous defect behavior was observed for 1 % and 20 % SiO<sub>2</sub> loadings, attributed to insufficient structural constraint and interfacial stress concentration, respectively. Electron momentum distribution (EMD) analysis confirmed carbonyl group (C = O) formation during oxidative degradation. Optimal radiation resistance was achieved with 5–10 vol% SiO<sub>2</sub> at doses up to 300 kGy, consistent with SAXS and WAXS findings.</div><div>These results provide fundamental insights into radiation resistance mechanisms and support the design of HDPE/SiO<sub>2</sub> nanocomposites for use in high-dose radiation environments.</div></div>","PeriodicalId":406,"journal":{"name":"Polymer Degradation and Stability","volume":"245 ","pages":"Article 111851"},"PeriodicalIF":7.4,"publicationDate":"2026-03-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145789183","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"化学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Hygrothermal behavior of jute/PLA composites: assessment of hygroscopic internal stress and its impact on service life 黄麻/PLA复合材料的湿热行为:吸湿内应力的评估及其对使用寿命的影响
IF 7.4 2区 化学 Q1 POLYMER SCIENCE Pub Date : 2026-03-01 Epub Date: 2025-12-15 DOI: 10.1016/j.polymdegradstab.2025.111868
Ning Jiang , Guangxin Li , Yihua Xu , Yaomin Li , Chaozhong Chen
This study investigated the internal damage induced by transient hygroscopic stress in jute/PLA composites under hygrothermal conditions, and a mechanical prediction model was established based on the damage area. A finite element (FE) model, which incorporates the true microstructure of the short fiber reinforced composites, was established using X-ray computed tomography (XCT) and three-dimensional (3D) reconstruction techniques to accurately simulate water absorption and hygroscopic stress evolution behavior. The results of FE analysis of water absorption show good agreement with experimental measurements, indicating that the 3D model is crucial for accurately simulating the water diffusion process within the specimens. In the analysis, the locations of damage area were identified, and their content was quantified. The hygroscopic stress is the main cause of damage initiation in jute/PLA composites, leading to high variations in their mechanical properties and reducing long-term sustainability. Ultimately, by combining the time-temperature superposition (TTS) principle with a residual strength model for internal damage, a mechanical prediction model for plant fiber composites was established based on the damage area, providing accurate predictions of the composites’ mechanical properties. This approach offers an innovative methodology for evaluating the mechanical properties of such composites.
研究了湿热条件下黄麻/PLA复合材料在瞬态吸湿应力作用下的内部损伤,建立了基于损伤面积的力学预测模型。利用x射线计算机断层扫描(XCT)和三维重建技术,建立了包含短纤维增强复合材料真实微观结构的有限元(FE)模型,准确模拟了短纤维增强复合材料的吸水和吸湿应力演化行为。吸水率有限元分析结果与实验测量结果吻合较好,表明三维模型对于准确模拟试样内水分扩散过程至关重要。在分析中,确定了损伤区域的位置,并对其含量进行了量化。吸湿应力是黄麻/PLA复合材料损伤的主要原因,导致其机械性能的高度变化,降低了长期可持续性。最终,将时间-温度叠加(TTS)原理与内部损伤的残余强度模型相结合,建立了基于损伤面积的植物纤维复合材料力学性能预测模型,对复合材料的力学性能进行了准确预测。这种方法为评估这种复合材料的机械性能提供了一种创新的方法。
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引用次数: 0
Effect of long-term electro-thermal-mechanical stresses on insulation degradation of biaxially oriented polypropylene films for dry direct-current capacitors application 长期电热机械应力对干直流电容器用双轴取向聚丙烯薄膜绝缘退化的影响
IF 7.4 2区 化学 Q1 POLYMER SCIENCE Pub Date : 2026-03-01 Epub Date: 2025-12-22 DOI: 10.1016/j.polymdegradstab.2025.111875
Jiale Song , Xiangrong Chen , Zhuohan Li , Xiaohe Chen , Ashish Paramane
As a key insulating medium in dry direct-current (DC) capacitors, biaxially oriented polypropylene (BOPP) film undergoes performance degradation under the long-term electro-thermal-mechanical multi-physics field, leading to failure of capacitor. To investigate the degradation mechanism of BOPP film’s insulation properties under long-term multi-physics field stress, a multi-stress aging platform and thermal pulse method (TPM) space charge testing platform were developed indigenously. The physicochemical properties, electrical properties, and space charge characteristics of 5.8 μm thick BOPP films were examined after aging at 150 kV/mm, 80 °C, and 10 N for 0 h, 168 h, 360 h, and 720 h. The results indicate that under prolonged multi-stress aging conditions, polypropylene molecular chains undergo scission, generating low molecular weight products. The size of surface defects, surface roughness, degree of crystallinity, and lamellar thickness gradually increased. The breakdown strength and inception voltage of internal discharge in the film decreased, whereas the discharge repetition rate increased. Successive injection of both positive and negative charges was observed within the films during the aging. The findings demonstrate that the breakdown performance is closely related to changes in charge injection and the internal structure of polypropylene. Increased space charge injection at the nanoscale leads to greater defect sizes and trap densities at the microscale, resulting in electric field distortion that frequently triggers the partial discharges and reduces breakdown strength at the macroscale.
双轴取向聚丙烯(biaxial - oriented polypropylene, BOPP)薄膜作为干式直流(DC)电容器的关键绝缘介质,在长期的电热-机械多物理场作用下,其性能会发生退化,导致电容器失效。为研究长时间多物理场应力作用下BOPP膜绝缘性能的退化机理,自主研制了多应力老化平台和热脉冲法(TPM)空间电荷测试平台。研究了5.8 μm厚BOPP薄膜在150 kV/mm、80℃、10 N条件下老化0、168、360和720 h后的理化性能、电学性能和空间电荷特性。结果表明,在长时间的多应力老化条件下,聚丙烯分子链发生断裂,生成低分子量产物。表面缺陷的尺寸、表面粗糙度、结晶度、片层厚度逐渐增大。膜内放电的击穿强度和起始电压降低,放电重复率增加。在老化过程中,观察到膜内连续注入正电荷和负电荷。研究结果表明,击穿性能与充注量和聚丙烯内部结构的变化密切相关。纳米尺度上空间电荷注入的增加导致微观尺度上缺陷尺寸和陷阱密度的增大,导致电场畸变,频繁触发局部放电,降低宏观尺度上的击穿强度。
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引用次数: 0
High performance intrinsically flame-retardant bio-benzoxazine resin derived from 2,5-furandimethylene amine and sesamol: Synthesis and investigations of structure-property relationship 以2,5-呋喃二亚胺和芝麻酚为原料制备的高性能本征阻燃型生物苯并恶嗪树脂的合成及构效关系研究
IF 7.4 2区 化学 Q1 POLYMER SCIENCE Pub Date : 2026-03-01 Epub Date: 2025-12-31 DOI: 10.1016/j.polymdegradstab.2025.111912
Weichen Sheng , Min Zhong , Yi Liu , Junhong Zhang , Tiancheng Zhao , Fuping Xie , Kan Zhang
Conventional benzoxazines are largely limited by the dependence on non-renewable resources, insufficient thermal stability, and poor flame retardance properties. This study presents two high-performance monofuran-diamine-type difunctional bio-benzoxazine monomers (MDOPH-fda and DMOPH-fda), whiche were synthesized by reacting 2,5-bis(aminomethyl)furan and paraformaldehyde with either sesamol or 3,4-dimethoxyphenol. The benzoxazine structure was validated using FT-IR, 1H NMR, 13C NMR, HMQC NMR, and HR-MS. The polymerization behavior of the monomers was monitored by DSC and in situ FT-IR. The results demonstrated that the polymerization temperatures of the two benzoxazine monomers were close. The thermal stability and thermomechanical properties of polymers derived from the two benzoxazines were evaluated by TGA and DMA). Due to the monofuran-diamine linking structure that leads to the formation of two oxazine rings, both poly(MDOPH-fda) and poly(DMOPH-fda) exhibit good thermal stability. Their respective Td₁₀ values are 374.8 °C and 330.4 °C, and their char yields at 800 °C are 63.5% and 52.8%, respectively. Due to the benzodioxole structure, poly(MDOPH-fda) exhibit superior thermal stability. Regarding thermomechanical properties, the storage modulus of poly(MDOPH-fda) is 3364.8 MPa, while that of poly(DMOPH-fda) is 3856.1 MPa. Their glass transition temperatures (Tg) are 260 °C and 272 °C, respectively. While these values are close, both are higher than those of commercial benzoxazine resins. Experiments using a Microscale Combustion Calorimeter (MCC) and a vertical combustion test (UL-94) confirmed that the sesamol-based benzoxazine resin, poly(MDOPH-fda), exhibits excellent flame retardance. Its heat release capacity (HRC) is 38.7 J·g-1·K-1, and its total heat release (THR) is as low as 0.7 kJ·g-1, reaching the UL-94 V0 level in the vertical combustion test. Analyses of the surface morphology and chemical composition of the residues after combustion using Scanning Electron Microscopy (SEM), X-ray Photoelectron Spectroscopy (XPS) and Raman Spectroscopy (LRS) show that poly(MDOPH-fda) is conducive to the formation of a dense graphitized carbon layer at high temperatures. This makies it a strong competitor in the field of high-performance flame-retardant resins.
传统的苯并恶嗪在很大程度上受到对不可再生资源的依赖、热稳定性不足和阻燃性能差的限制。以2,5-双(氨基甲基)呋喃和多聚甲醛为原料,分别与芝麻酚或3,4-二甲氧基苯酚反应合成了两种高性能的单呋喃-二胺型双官能生物苯并恶嗪单体(MDOPH-fda和ddoph -fda)。采用FT-IR、1H NMR、13C NMR、HMQC NMR和HR-MS对苯并恶嗪的结构进行了验证。用DSC和原位FT-IR对单体的聚合行为进行了监测。结果表明,两种苯并恶嗪单体的聚合温度相近。用热重分析(TGA)和热重分析(DMA)评价了这两种苯并恶嗪衍生物的热稳定性和热力学性能。由于单呋喃-二胺连接结构导致形成两个恶嗪环,聚(MDOPH-fda)和聚(MDOPH-fda)都具有良好的热稳定性。它们的Td₁₀值分别为374.8°C和330.4°C, 800°C时的碳产率分别为63.5%和52.8%。由于苯二唑的结构,聚(mdph -fda)表现出优异的热稳定性。在热力学性能方面,聚(MDOPH-fda)的存储模量为3364.8 MPa,聚(MDOPH-fda)的存储模量为3856.1 MPa。它们的玻璃化转变温度(Tg)分别为260℃和272℃。虽然这些值很接近,但都高于商业苯并恶嗪树脂。微尺度燃烧量热仪(MCC)和垂直燃烧试验(UL-94)证实了芝麻酚基苯并恶嗪树脂聚(MDOPH-fda)具有优异的阻燃性能。其放热能力(HRC)为38.7 J·g-1·K-1,总放热能力(THR)低至0.7 kJ·g-1,达到了垂直燃烧试验UL-94 V0水平。利用扫描电镜(SEM)、x射线光电子能谱(XPS)和拉曼光谱(LRS)对燃烧后残留物的表面形貌和化学成分进行分析表明,聚(MDOPH-fda)有利于在高温下形成致密的石墨化碳层。这使其成为高性能阻燃树脂领域的有力竞争者。
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引用次数: 0
Innovative flame resistant composite non-woven fabric from recycled ceramic and polyethylene terephthalate waste fibers 创新的阻燃复合无纺布回收陶瓷和聚对苯二甲酸乙二醇酯废纤维
IF 7.4 2区 化学 Q1 POLYMER SCIENCE Pub Date : 2026-03-01 Epub Date: 2025-12-15 DOI: 10.1016/j.polymdegradstab.2025.111869
Lin Weng , Xiaolin Zhang , Danting Hui , Yun Li
Rapid economic growth has led to a surge in global textile consumption, overwhelming waste management infrastructure. Most non-degradable textiles are currently disposed of by landfilling or incineration, contributing to environmental pollution. To address this problem, we efficiently recycled waste into a fireproof composite, featuring a ceramic fiber middle layer and polyethylene terephthalate (PET) fiber outer layers, using sustainable opening, carding, needle punching and hot-pressing techniques. This composite has been certified with a V-0 rating in the UL-94 flammability test, confirming its exceptional flame resistance. Infrared thermal imaging analysis further confirms its excellent thermal insulation and ablative resistance capabilities. Furthermore, an in-depth study on the composition of combustion residue char and gaseous volatiles demonstrated no significant flame hazards and revealed that gas-phase dilution combined with ceramic fiber residue char, disrupted the flame-fuel interaction to inhibit combustion. This research provides a facile and eco-friendly strategy for cost-efficient recovery of waste textiles, not only minimizing resource wastage but also producing a high-value product, thus significantly reducing environmental pollution.
快速的经济增长导致全球纺织品消费激增,使废物管理基础设施不堪重负。目前,大多数不可降解的纺织品都通过填埋或焚烧处理,造成环境污染。为了解决这个问题,我们高效地将废物回收成防火复合材料,其特点是陶瓷纤维中间层和聚对苯二甲酸乙二醇酯(PET)纤维外层,采用可持续的开孔、梳理、针刺和热压技术。这种复合材料在UL-94可燃性测试中获得了V-0等级的认证,证实了其卓越的阻燃性。红外热成像分析进一步证实了其优异的隔热和耐烧蚀能力。此外,对燃烧残渣炭和气态挥发物组成的深入研究表明,没有明显的火焰危害,并且发现气相稀释与陶瓷纤维残渣炭结合,破坏了火焰-燃料相互作用,抑制了燃烧。本研究为低成本回收废旧纺织品提供了一种便捷、环保的策略,不仅可以最大限度地减少资源浪费,还可以生产出高价值的产品,从而大大减少环境污染。
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引用次数: 0
One-step synthesis of intrinsically flame-retardant polyamide 6 elastomers with excellent thermal stability and spinnability 一步法合成具有优异热稳定性和可纺性的本质阻燃聚酰胺6弹性体
IF 7.4 2区 化学 Q1 POLYMER SCIENCE Pub Date : 2026-03-01 Epub Date: 2025-12-24 DOI: 10.1016/j.polymdegradstab.2025.111887
Yuming Cui , Qinglan Xue , Haoyi Hu , Kai Wang , Yuhao Liu , Jiaojiao Shang , Jianwu Lan , Shaojian Lin
Thermoplastic polyamide elastomers (TPAEs) are an important class of thermoplastic elastomers (TPEs). However, improving their flame retardancy remains challenging, because such enhancement often leads to adverse effects on the intrinsic thermal stability and mechanical performance of the materials. In this study, a series of intrinsically flame-retardant TPAEs (PAE6-xDPPSA) were synthesized via a one-step melt polycondensation route by incorporating 2- (diphenylphosphinyl methyl) succinic acid (DPPSA) into a TPAE composed of polyamide 6 (PA6) as the hard segment and poly (tetramethylene glycol) (PTMG) as the soft segment. Importantly, the incorporation of DPPSA did not compromise the thermal stability of PA6 elastomers, all PAE6-xDPPSA samples exhibited 5 % weight-loss temperatures above 360 °C, indicating excellent thermal stability. As expected, the flame retardancy of PAE6-xDPPSA was enhanced with increasing DPPSA content, achieving a V-0 rating in UL-94 test and a limiting oxygen index (LOI) above 28 % at 8 wt% of DPPSA. This improvement in flame retardancy resulting from the existence of DPPSA promoted dual-action flame-retardant effects in both the gas phase and the condensed phase. Moreover, PAE6-xDPPSA displayed excellent spinnability and mechanical performance within an appropriate DPPSA content range. In particular, the elastic fibers derived from PAE6–8DPPSA exhibited a tensile strength of 1.82 cN/dtex and an elongation at break of 208.5 %, together with superior flame retardancy. Overall, this study presents an effective strategy for designing intrinsically flame-retardant TPAEs with balanced thermal stability, mechanical properties, and spinnability, paving the way for their potential applications in advanced flame-retardant elastic fibers and engineering materials.
热塑性聚酰胺弹性体(TPAEs)是一类重要的热塑性弹性体(TPEs)。然而,提高其阻燃性仍然具有挑战性,因为这种增强通常会导致材料的固有热稳定性和机械性能的不利影响。本研究以2-(二苯基膦酰甲基)琥珀酸(DPPSA)为原料,以聚酰胺6 (PA6)为硬段,聚四亚甘醇(PTMG)为软段,采用一步熔融缩聚法合成了一系列本质阻燃型TPAE (PAE6-xDPPSA)。重要的是,DPPSA的掺入没有影响PA6弹性体的热稳定性,所有PAE6-xDPPSA样品在360°C以上的温度下都表现出5%的失重,表明了优异的热稳定性。正如预期的那样,PAE6-xDPPSA的阻燃性随着DPPSA含量的增加而增强,在UL-94测试中达到V-0等级,在DPPSA含量为8 wt%时,极限氧指数(LOI)超过28%。由于DPPSA的存在,这种阻燃性的改善促进了气相和凝聚相的双作用阻燃效果。在适当的DPPSA含量范围内,PAE6-xDPPSA具有良好的可纺性和力学性能。其中,PAE6-8DPPSA弹性纤维的抗拉强度为1.82 cN/dtex,断裂伸长率为208.5%,阻燃性能优异。总的来说,本研究为设计具有平衡热稳定性、机械性能和可纺性的本质阻燃TPAEs提供了一种有效的策略,为其在高级阻燃弹性纤维和工程材料中的潜在应用铺平了道路。
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引用次数: 0
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Polymer Degradation and Stability
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