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Comparative study of atmospheric plasma and accelerated weathering on NR composites: Insights into microscopic and macroscopic properties 大气等离子体和加速风化对NR复合材料微观和宏观性能的影响
IF 7.4 2区 化学 Q1 POLYMER SCIENCE Pub Date : 2025-12-07 DOI: 10.1016/j.polymdegradstab.2025.111854
Silvia Ďurišová , Róbert Janík , Omid Sharifahmadian , Jana Pagáčová , Kamalan Kirubaharan Amirtharaj Mosas , Aleksandra Ewa Nowicka , Iveta Papučová , Mariana Pajtášová
As a widely used polymer surface treatment technique, the atmospheric pressure plasma in configuration of diffuse coplanar surface barrier discharge (DCSBD) has garnered significant attention under the environmentally-friendly and low-cost equipment conditions. Despite that, it has not been compared with other types of radiation yet. For this purpose, the present study is primarily and systematically dealing with comparison of DCSBD plasma and accelerating weathering processes during 24, 48, 72, and 96 h exposure on the surfaces of natural rubber (NR) composites. Comprehensive analyses of microstructural, processing, and mechanical evolution revealed clear antagonistic and synergistic effects of DCSBD plasma and accelerated weathering. Both treatments led to an oxidation of NR composite surface, although accelerated weathering led to distinct surfaces degradation, crack propagation, and formation of multiple heterogeneities affecting its differences in surface free energies. However, not all exposures led to the same results within hours. This study elucidates the dynamic alterations induced by plasma and accelerated weathering processes, presents mechanisms of treatments and studies processing performance, followed by alteration of mechanical properties. Findings of the present study may serve as a starting tool or as a reference for optimizing properties of NR composites, since DCSBD plasma was found to be accelerating vulcanization with improving tensile strength and elongation at break properties.
常压等离子体扩散共面表面阻挡放电(DCSBD)作为一种广泛应用的聚合物表面处理技术,在环境友好、设备成本低的条件下得到了广泛的关注。尽管如此,它还没有与其他类型的辐射进行比较。为此,本研究主要系统地比较了暴露于天然橡胶(NR)复合材料表面24、48、72和96 h的DCSBD等离子体和加速风化过程。显微组织、工艺和力学演化的综合分析表明,DCSBD等离子体对加速风化具有明显的拮抗和协同作用。两种处理都导致NR复合材料表面氧化,尽管加速风化导致明显的表面退化、裂纹扩展和多种非均质形成,影响其表面自由能的差异。然而,并不是所有的接触都会在数小时内产生相同的结果。本研究阐明了等离子体和加速风化过程引起的动态变化,提出了处理机制,并研究了加工性能,随后是力学性能的变化。本研究的发现可以作为优化NR复合材料性能的起始工具或参考,因为DCSBD等离子体被发现可以通过提高抗拉强度和断裂伸长率来加速硫化。
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引用次数: 0
Durable transparent flame-retardant and antibacterial coating for natural fabrics 持久透明的天然织物阻燃和抗菌涂层
IF 7.4 2区 化学 Q1 POLYMER SCIENCE Pub Date : 2025-12-07 DOI: 10.1016/j.polymdegradstab.2025.111848
Zi-Hao Wang , Jia-Yan Zhang , Dong Li , Yan-Qin Wang , Rong Ding , Xiu-Li Wang , Fu-Rong Zeng , Hai-Bo Zhao
Flame-retardant and antibacterial natural fabrics have garnered rising concern due to the effective protection from environmental threats like fire and microbes. Here, we demonstrate an aromatic siloxane derived multifunctional protective coating that simultaneously exhibits excellent flame retardancy and antibacterial property for cotton and silk fabrics. The construction of this coating leverages a specially designed α-aminophosphonate-doped covalent bonding structure, capable of integrating high transparency, strong interfacial adhesion, as well as durable resistance to moisture and friction. Notably, the as-prepared coating show a high light transmittance close to 100 % in the visible light region of 400–800 nm. The combination of phosphorus (P), nitrogen (N) and silicon (Si) provide high-efficiency flame retardancy, enabling coated natural fabrics self-extinguishing behavior, desired LOI value and low heat release upon fire exposure. Furthermore, the unique covalent bonding α-aminophosphonate structure imparts excellent antibacterial activity against Staphylococcus aureus and Escherichia coli. The relative resulting improvement in cohesive energy confers high interfacial adhesion (2.7 MPa shear strength), further contributing to moisture durability and mechanical stability. This work offers a new avenue for creating durable protective coatings towards transparency, strong adhesive, efficiency flame retardancy and antibacterial properties.
阻燃和抗菌天然织物由于能有效地防止火灾和微生物等环境威胁而受到越来越多的关注。在这里,我们展示了一种芳香硅氧烷衍生的多功能保护涂层,它同时具有优异的阻燃和抗菌性能,适用于棉和丝绸织物。该涂层采用特殊设计的α-氨基膦酸盐掺杂共价键结构,具有高透明度、强界面附着力、耐湿、耐摩擦等特点。值得注意的是,所制备的涂层在400-800 nm可见光区域具有接近100%的高透光率。磷(P),氮(N)和硅(Si)的组合提供了高效的阻燃性,使涂层天然织物具有自熄行为,期望的LOI值和在火灾暴露时低热量释放。此外,独特的共价键α-氨基膦酸盐结构赋予其对金黄色葡萄球菌和大肠杆菌的良好抗菌活性。黏结能的相对提高赋予了高的界面附着力(2.7 MPa抗剪强度),进一步提高了耐湿性和机械稳定性。这项工作为创造持久的保护涂层提供了一条新的途径,使其具有透明、强粘合、高效阻燃和抗菌性能。
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引用次数: 0
Enhancing flame retardancy and ultraviolet aging resistance of intumescent flame retardant polypropylene by incorporating cerium oxide 加入氧化铈增强膨胀阻燃聚丙烯的阻燃性和抗紫外线老化性能
IF 7.4 2区 化学 Q1 POLYMER SCIENCE Pub Date : 2025-12-07 DOI: 10.1016/j.polymdegradstab.2025.111850
Jingqi Feng , Ruiping Wang , Jiaqi Geng , Siqi Huo , Zhiyong Zhang , Miaojun Xu , Mingyang Zhu , Bin Li
The flame-retardant modification of polypropylene (PP) often deteriorates its resistance to ultraviolet (UV) radiation, leading to severe degradation in both flame retardancy and mechanical properties during long-term service. To address this issue, cerium oxide (CeO₂) was incorporated into an intumescent flame retardant (IFR) system to achieve synergistic flame retardancy and enhance anti-UV performance. The resultant PP/IFR/CeO2 achieved a UL-94 V-0 rating with a limiting oxygen index (LOI) of 32.7 % at a total loading of only 20 wt% IFR and CeO2. After UV irradiation for 120 h, the surface of PP/IFR/CeO2 remained smooth, with only shallow cracks, and its water contact angle was maintained at 64.5°. The carbonyl index increased merely to 1.45, indicating a markedly low degree of photo-oxidative aging. In addition, the tensile strength and elongation at break decreased by 9.4 % and 28.5%, respectively, which were significantly smaller reductions than those of PP/IFR. The results indicate that CeO2 can effectively improve the anti-UV performance and flame retardancy of PP/IFR, providing a valuable foundation for developing durable, flame-retardant PP composites with improved anti-UV performance.
聚丙烯(PP)的阻燃改性往往会降低其抗紫外线(UV)辐射的能力,导致其在长期使用过程中阻燃性和力学性能严重退化。为了解决这一问题,将氧化铈(ceo2)加入到膨胀阻燃剂(IFR)体系中,以实现协同阻燃并增强抗紫外线性能。所得PP/IFR/CeO2达到UL-94 V-0等级,极限氧指数(LOI)为32.7%,总负载仅为20wt %的IFR和CeO2。紫外线照射120 h后,PP/IFR/CeO2表面仍保持光滑,只有浅裂纹,其水接触角保持在64.5°。羰基指数仅上升至1.45,表明光氧化老化程度明显较低。拉伸强度和断裂伸长率分别下降了9.4%和28.5%,降幅明显小于PP/IFR。结果表明,CeO2能有效提高PP/IFR的抗紫外线性能和阻燃性,为开发耐用、阻燃、抗紫外线性能提高的PP复合材料提供了有价值的基础。
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引用次数: 0
Achieving robust and transparency in polylactic acid/polypropylene carbonate blends through tailored reactive compatibilizer and controlled interfacial reaction 通过定制的反应增容剂和控制界面反应,在聚乳酸/碳酸丙烯酯共混物中实现坚固和透明
IF 7.4 2区 化学 Q1 POLYMER SCIENCE Pub Date : 2025-12-06 DOI: 10.1016/j.polymdegradstab.2025.111843
Jieyu Guan, Chuang Han, Jiale Liu, Deyu Niu, Weijun Yang, Pengwu Xu, Piming Ma
The poor interfacial compatibility between polylactic acid (PLA) and poly (propylene carbonate) (PPC) in biodegradable blends often leads to unsatisfactory mechanical properties and, critically, processing instability due to uncontrolled cross-linking during reactive compatibilization. To address this, a novel reactive compatibilizer, a terpolymer (MGB), was synthesized from methyl methacrylate (MMA), glycidyl methacrylate (GMA), and n‑butyl acrylate (BA). Its molecular design strategically integrates segments for compatibility (MMA), reactive functionality (GMA), and enhanced thermal stability (BA). More importantly, a two-step melt blending process was developed, wherein MGB was pre-mixed with PPC to establish a confined reactive interface before final blending with PLA. This processing strategy was pivotal in localizing the in-situ interfacial reaction, effectively suppressing gel formation and maintaining excellent processability. The resulting PLA/PPC blend with only 1 wt% MGB exhibited a remarkable elongation at break of 345 % and a tensile toughness of 123 MJ/m3, representing increases of 360 % and 450 %, respectively, over the uncompatibilized blend. Furthermore, the compatibilized system retained high optical transparency (>93 %) and showed an improved water vapor barrier (WVP=6.9 × 10–14 g·cm/(cm2·s·Pa)). This work successfully demonstrates a route to simultaneously enhance the toughness, barrier properties, and processing stability of fully bio-based biodegradable PLA/PPC blends, offering significant value for developing high-performance sustainable materials.
在生物可降解共混物中,聚乳酸(PLA)和聚碳酸丙烯酯(PPC)之间的界面相容性较差,常常导致不理想的机械性能,更关键的是,由于反应增容过程中不受控制的交联,导致加工不稳定。为了解决这一问题,以甲基丙烯酸甲酯(MMA)、甲基丙烯酸缩水甘油酯(GMA)和丙烯酸正丁酯(BA)为原料合成了一种新型的反应增容剂三元共聚物(MGB)。其分子设计战略性地集成了相容性(MMA),反应性功能(GMA)和增强热稳定性(BA)的片段。更重要的是,开发了一种两步熔融共混工艺,其中MGB与PPC预混,在与PLA最终共混之前建立一个受限的反应界面。这种处理策略对于定位原位界面反应、有效抑制凝胶形成和保持优异的可加工性至关重要。结果表明,仅含1wt % MGB的PLA/PPC共混物的断裂伸长率为345%,拉伸韧性为123 MJ/m3,分别比未相容共混物提高了360%和450%。此外,相容体系保持了较高的光学透明度(> 93%),并表现出改善的水蒸气阻隔性(WVP=6.9 × 10-14 g·cm/(cm2·s·Pa))。这项工作成功地展示了同时提高全生物基可生物降解PLA/PPC共混物的韧性、阻隔性能和加工稳定性的途径,为开发高性能可持续材料提供了重要价值。
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引用次数: 0
Multifunctional halogen-free flame retardants for polymer composites with ultra-low dielectric loss and aging resistance 高分子复合材料用多功能无卤阻燃剂,具有超低介电损耗和耐老化性能
IF 7.4 2区 化学 Q1 POLYMER SCIENCE Pub Date : 2025-12-06 DOI: 10.1016/j.polymdegradstab.2025.111849
Ying Qin , Xiaotao Zhu , Zeru Wang , Qianping Rong , Qianfa Liu , Ke Wang
Polymer composites with ultra-low dielectric loss and excellent flame retardancy are ideal substrates for high-speed electronic devices used in 5G/6G communications. This study rationally designed and synthesized a halogen-free flame retardant (DH) with a highly symmetrical structure under a structure-property-application-guided strategy. This flame retardant was subsequently incorporated into a thermosetting polyphenylene ether (PPO) matrix to prepare PPO/DH composites. The resulting PPO/4.0DH composite exhibits an ultra-low dielectric loss (Df = 0.0027 at 10 GHz), outstanding flame retardancy (UL-94 V-0), and favorable low thermal expansion. Notably, the incorporation of DH significantly enhanced the long-term dielectric stability of PPO under thermal-oxidative conditions. After aging at 150 °C for 14 days, the Df of PPO/4.0DH increased by only 48.7 %, markedly lower than that of the neat PPO (292.5 %). This enhanced stability is attributed to the radical scavenging activity of DH. The multifunctional flame retardant proposed in this study enables a synergistic balance of low dielectric loss, halogen-free flame retardancy, and long-term dielectric stability, showing great potential for high-frequency communication substrate applications.
聚合物复合材料具有超低介电损耗和优异的阻燃性,是5G/6G通信中高速电子器件的理想基板。本研究以结构-性能-应用为导向,合理设计合成了一种结构高度对称的无卤阻燃剂。随后将该阻燃剂掺入热固性聚苯醚(PPO)基体中制备PPO/DH复合材料。所得PPO/4.0DH复合材料具有超低介电损耗(10 GHz时Df = 0.0027)、优异的阻燃性(UL-94 V-0)和良好的低热膨胀性能。值得注意的是,DH的加入显著提高了PPO在热氧化条件下的长期介电稳定性。在150°C老化14 d后,PPO/4.0DH的Df仅增加48.7%,显著低于纯PPO的292.5%。这种增强的稳定性归因于DH的自由基清除活性。本研究提出的多功能阻燃剂实现了低介电损耗、无卤阻燃和长期介电稳定性的协同平衡,在高频通信衬底应用中显示出巨大的潜力。
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引用次数: 0
Construction of Fe3+-tea polyphenols-amino acids co-coordination system for preparation of flame retardant, antibacterial and UV-resistant Lyocell fabric Fe3+-茶多酚-氨基酸协同体系的构建制备阻燃、抗菌、抗紫外线Lyocell织物
IF 7.4 2区 化学 Q1 POLYMER SCIENCE Pub Date : 2025-12-06 DOI: 10.1016/j.polymdegradstab.2025.111847
Jieyun Zhao , Lina Jiang , Chunlong Zuo , Lei Tan , Wei Tan , Yuanlin Ren , Ping Li , Xiaohui Liu
Triggered by heightened public safety concerns and the imperative of sustainable chemistry, an urgent demand has emerged for the development of eco-friendly and durable flame retardant Lyocell fibers. However, reconciling high flame retardancy, washing durability, mechanical strength, and formaldehyde-free processing within an environmentally benign and feasible approach remains a significant challenge. To address the issue, a novel co-coordination system of biomass tea polyphenols, L-lysine and Fe3+, cooperating with covalent linking of 3-epoxypropyl trimethoxysilane was constructed. Compared with Lyocell fabric, the treated Lyocell fabric exhibited substantial reductions of 70.35 % for total heat release (THR) and 61.82 % for peak heat release rate (PHRR), alongside a limiting oxygen index (LOI) value of 26.8 % even after 50 laundering cycles. Meanwhile, the modified fabric had excellent UV resistance, antibacterial and hydrophobic properties. Encouragingly, the proposed modification process basically retained the high mechanical properties of the Lyocell fabrics, providing a sustainable, green route toward multifunctional, durable Lyocell textiles for protective and technical apparel applications.
由于对公共安全的高度关注和可持续化学的必要性,人们迫切需要开发环保耐用的阻燃Lyocell纤维。然而,在一种环保可行的方法中协调高阻燃性、洗涤耐久性、机械强度和无甲醛加工仍然是一个重大挑战。为了解决这一问题,我们构建了一种新的生物质茶多酚、l -赖氨酸和Fe3+的协同体系,并与3-环氧丙基三甲氧基硅烷共价连接。与Lyocell织物相比,经过处理的Lyocell织物在50次洗涤循环后,总放热率(THR)和峰值放热率(PHRR)分别大幅降低了70.35%和61.82%,并且极限氧指数(LOI)值为26.8%。同时,改性织物具有优异的抗紫外线、抗菌和疏水性能。令人鼓舞的是,拟议的修改过程基本上保留了Lyocell织物的高机械性能,为多功能,耐用的Lyocell纺织品提供了可持续的绿色路线,用于防护和技术服装应用。
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引用次数: 0
Investigation of the chemical and thermomechanical stability of poly(ethylene terephthalate) during chemical separation from elastane-containing textile waste 从含弹性橡胶的纺织废料中化学分离聚对苯二甲酸乙酯的化学和热机械稳定性研究
IF 7.4 2区 化学 Q1 POLYMER SCIENCE Pub Date : 2025-12-06 DOI: 10.1016/j.polymdegradstab.2025.111846
Lukas Vonbrül, Johannes Fetz, Avinash Pradip Manian, Thomas Bechtold, Tung Pham
Poly(ethylene terephthalate) (PET) fibers dominate the textile market, accounting for 57% of global fiber production, yet its recycling is hindered by the presence of elastane in textile blends. This study investigates the stability of PET in the chemical separation process that selectively removes elastane using a solvent mixture of bio-based 2-methyltetrahydrofuran (2-MeTHF) and dimethyl sulfoxide (DMSO). Unlike traditional methods that often rely on harsh conditions and toxic solvents, this process is mild, achieving efficient separation at room temperature within 15–30 min. In a case study involving a textile blend containing 6% elastane, two cycles of treatment (1 g of textile in 20 mL of solvent blend) successfully removed elastane almost completely. Comprehensive analyses confirm the stability of the recovered PET fibers with no chemical alterations detected by Fourier-transform infrared spectroscopy (FTIR). Minimal changes in number- and weight-average molar masses were observed (Mn decreased from 12.4 to 11.7 kg mol −1, Mw from 24.7 to 23.8 kg mol −1; Ð remained 2). Thermogravimetric analysis (TGA) and differential scanning calorimetry (DSC) reveal consistent thermal behavior (Tm 255 °C; crystallinity 29%), while mechanical testing shows preserved tenacity (35 cN/tex) and elongation at break ( 26%). This method addresses a critical challenge in textile recycling by overcoming the barriers posed by elastane, ensuring the recovered PET meets quality requirements for respinning and offering a solution that contributes to the advancement of circular economy practices.
聚对苯二甲酸乙酯(PET)纤维主导着纺织品市场,占全球纤维产量的57%,但其回收利用受到纺织品混纺中弹性烷的阻碍。本研究考察了PET在生物基2-甲基四氢呋喃(2-MeTHF)和二甲基亚砜(DMSO)混合溶剂选择性去除弹性烷的化学分离过程中的稳定性。与传统的依赖于恶劣条件和有毒溶剂的方法不同,这个过程是温和的,在室温下15-30分钟内实现有效的分离。在一项涉及含有~ 6%弹性烷的纺织品共混物的案例研究中,两次循环处理(1g纺织品放入20ml溶剂共混物中)成功地几乎完全去除了弹性烷。综合分析证实了回收的PET纤维的稳定性,傅里叶变换红外光谱(FTIR)没有检测到化学变化。数量和重量平均摩尔质量的变化很小(Mn从12.4降至11.7 kg mol−1,Mw从24.7降至23.8 kg mol−1;Ð保持≈2)。热重分析(TGA)和差示扫描量热分析(DSC)显示了一致的热行为(Tm≈255℃,结晶度≈29%),而力学测试显示保持了韧性(35 cN/tex)和断裂伸长率(≈26%)。这种方法克服了弹性橡胶带来的障碍,解决了纺织品回收中的一个关键挑战,确保回收的PET符合再生的质量要求,并提供了一种有助于推进循环经济实践的解决方案。
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引用次数: 0
Simultaneous optical clarity and fire protection in Novolac resin via in situ amorphous silica and a liquid DOPO derivative 同时光学清晰度和防火Novolac树脂通过原位无定形二氧化硅和液体DOPO衍生物
IF 7.4 2区 化学 Q1 POLYMER SCIENCE Pub Date : 2025-12-05 DOI: 10.1016/j.polymdegradstab.2025.111839
Sandro Lehner , Alessia Arpaia , Jessica Passaro , Michał Góra , Robin Pauer , Patrick Rupper , Pietro Russo , Antonio Aronne , Aurelio Bifulco , Sabyasachi Gaan
Silica–polymer composites are widely used to enhance mechanical performance in industries ranging from packaging to transportation. However, extending their use into high-demand sectors such as electronics and construction requires additional functionalities, particularly transparency and fire safety. Here, we demonstrate both by developing fully transparent, self-extinguishing silica–epoxy nanocomposites (SiEpo-NCs) via an in situ sol–gel process. Using a Novolac epoxy matrix cured with a cycloaliphatic hardener, we obtained uniformly dispersed amorphous silica nanoparticles (SNPs), as confirmed by microscopy and particle size analysis. An alternative masterbatch-dilution route produced silica-rich and silica-free domains, which further enhanced the thermo-mechanical performance of the composite materials. To achieve flame retardance while maintaining optical clarity, we incorporated the liquid phosphorus-based additive 6H-dibenz[c,e][1,2]oxaphosphorin-6-propanoic acid, butyl ester, 6-oxide (DOB) into the SiEpo network. This strategy yielded a UL94-V0 classification at only 3 wt.% phosphorus and 2 wt.% SNPs, delivering a rare combination of transparency, non-dripping behavior, and self-extinguishing performance. Cone calorimetry and gas analysis revealed a synergistic mechanism between SNP-induced char formation and DOB’s gas-phase inhibition, establishing a promising route toward multifunctional epoxy nanocomposites.
二氧化硅-聚合物复合材料广泛应用于从包装到运输等行业,以提高机械性能。然而,将其应用扩展到电子和建筑等高需求行业需要额外的功能,特别是透明度和消防安全。在这里,我们通过原位溶胶-凝胶工艺开发出完全透明、自熄的硅-环氧纳米复合材料(SiEpo-NCs)来证明这两者。利用环脂肪硬化剂固化的Novolac环氧树脂基体,我们获得了均匀分散的无定形二氧化硅纳米颗粒(SNPs),通过显微镜和粒度分析证实了这一点。另一种母粒稀释方法可以制备出富含二氧化硅和无二氧化硅的结构域,进一步提高了复合材料的热机械性能。为了在保持光学清晰度的同时实现阻燃性,我们将液态磷基添加剂6h -二苯并[c,e][1,2] 6-丙酸-磷酸丁酯-6-氧化物(DOB)加入SiEpo网络中。该策略产生了UL94-V0分类,只有3 wt.%的磷和2 wt.%的snp,提供了罕见的透明度、不滴水行为和自熄性能的组合。锥热分析和气体分析揭示了snp诱导的碳成与DOB的气相抑制之间的协同机制,为制备多功能环氧纳米复合材料开辟了一条有前途的途径。
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引用次数: 0
Highly loaded PDA@MWCNT/UHMWPE multifunctional flame-retardant composites for EMI shielding and thermal management 高负载PDA@MWCNT/UHMWPE多功能阻燃复合材料,用于EMI屏蔽和热管理
IF 7.4 2区 化学 Q1 POLYMER SCIENCE Pub Date : 2025-12-04 DOI: 10.1016/j.polymdegradstab.2025.111842
Huibin Cheng , Yinye Chen , Ziyong Chen , Jiangtao Li , Changlin Cao , Fangmei Huang , Baoquan Huang , Liren Xiao , Qinghua Chen , Qingrong Qian , Chen Wu
Multifunctional conductive polymeric composites (m-CPCs) have emerged as a promising solution for addressing electrostatic discharge (ESD) and electromagnetic interference (EMI) in sensitive electronics equipment. To tackle fire safety hazards and improve EMI shielding performance, we developed eco-friendly, flame-retardant EMI shielding materials with excellent overall performance. Through a simple mechanical mixing and hot-pressing method, segregated-structural composites were fabricated by incorporating high-loading polydopamine (PDA) functionalized MWCNT (PDA@MWCNT) into ultrahigh molecular weight polyethylene (UHMWPE). The high-loading dense segregated structure of PDA@MWCNT enabled the composite to achieve metal-grade EMI shielding effectiveness (EMI SE) of 67.7 dB, significantly surpassing the commercial requirement of 20 dB. Additionally, the composite demonstrated favorable flame retardancy, thermal management, and mechanical strength. At 70 wt% PDA@MWCNT, the composite achieved a thermal conductivity (TC) of 0.8603 W/m·K and an ultimate tensile strength (UTS) of 14.25 MPa. While at 30 wt%, the UTS increased to 19.78 MPa. Enhanced interfacial bonding between MWCNT filler and UHMWPE, achieved through PDA interfacial modification, explains the improved electrical conductivity, flame retardancy, mechanical property, EMI SE, and thermal conductivity. This research not only highlights the merits of integrating the segregated structure with the high loading conductive fillers in forming dense conductive pathways but also positions m-CPCs as formidable pioneers in thermal management and fire safety.
多功能导电聚合物复合材料(m- cpc)已成为解决敏感电子设备中静电放电(ESD)和电磁干扰(EMI)的一种有前途的解决方案。为了解决火灾安全隐患,提高电磁干扰屏蔽性能,我们开发了综合性能优异的环保阻燃电磁干扰屏蔽材料。通过简单的机械混合和热压方法,将高负荷聚多巴胺(PDA)功能化的MWCNT (PDA@MWCNT)掺入超高分子量聚乙烯(UHMWPE)中制备出分离结构复合材料。PDA@MWCNT的高负载致密分离结构使该复合材料实现了67.7 dB的金属级EMI屏蔽效能(EMI SE),大大超过了20 dB的商业要求。此外,复合材料表现出良好的阻燃性,热管理和机械强度。在70 wt% PDA@MWCNT时,复合材料的导热系数(TC)为0.8603 W/m·K,极限抗拉强度(UTS)为14.25 MPa。当wt%为30时,UTS增大到19.78 MPa。通过PDA界面改性,增强了MWCNT填料和UHMWPE之间的界面键合,从而改善了导电性能、阻燃性、机械性能、EMI SE和导热性。这项研究不仅强调了将隔离结构与高负荷导电填料结合在一起形成致密导电通道的优点,而且还将m- cpc定位为热管理和消防安全方面的强大先驱。
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引用次数: 0
Bismaleimide-based anti-reversion chemistry in hybrid-filled NR/SBR/PBR composites for high-performance tire applications 高性能轮胎用混合填充NR/SBR/PBR复合材料中基于双马来酰亚胺的抗还原化学
IF 7.4 2区 化学 Q1 POLYMER SCIENCE Pub Date : 2025-12-04 DOI: 10.1016/j.polymdegradstab.2025.111840
Muhammad Naveed Aslam , Aleem Touseef Khan , Siti Hajjar Che Man , Norfhairna Baharulrazi , R.A. Ilyas
Thermal reversion degrades sulfur crosslinks in tire treads which leads to reduced durability and performance. Reversion can be effectively countered through bismaleimide-based anti-reversion agents such as 1,3-bis(citraconimidomethyl)benzene (Perkalink-900), which stabilize sulfur crosslinks, while rubber blends and hybrid fillers further enhance durability and dynamic performance. Optimization of P-900 loading in NR/SBR/PBR (50/30/20 phr) blends reinforced with CB-silica (45/15 phr) hybrid fillers was carried out and compounds formulated with an SEV sulfur system containing 0-2 phr P-900 were evaluated through rheological, Mooney viscosity, mechanical, hardness, abrasion, specific gravity, DMA, TGA, DSC, and SEM analyses. At 2 phr, MH increased from 8.23 to 13.06 dN·m and ΔM from 5.73 to 9.69 dN·m, but a marching modulus indicated over-crosslinking. At 1.5 phr, reversion was suppressed from 4.93% to 0.27%, scorch time (ts2) improved 13.2%, and cure rate index increased 18.5%, reflecting stable crosslink formation. Mechanical performance exhibited notable improvements, including increases in tensile strength (3.5%), M100 (19.4%), M300 (21.8%), hardness (3.2%), and abrasion resistance (7.3%). The slight rise in elongation at break (2.8%) and a modulus ratio (M300/M100) of 1.93 further indicate enhanced strain-induced crystallization behavior. Mooney viscosity remained stable (ML ≈ 57). DMA showed a 17.88% decrease in tan δ at 60°C indicating lower rolling resistance, a 108.57% rise in E′ at -80°C showing enhanced elasticity. TGA/DSC results confirmed improved thermal stability with increase in Tonset from 338.22 to 347.93°C, Tmax from 420.21 to 434.19°C and a 4.95% increase in ΔHc, evidencing additional C–C crosslink formation. SEM revealed denser, more uniform morphologies. These results confirm P-900 stabilizes sulfur crosslinks via C–C Diels-Alder bond formation and highlight broader opportunities for applying bismaleimide chemistry in advanced tire formulations using rubber blends with hybrid fillers for enhanced performance.
热还原会降低轮胎胎面中的硫交联,从而降低耐久性和性能。以双马来酰亚胺为基础的抗还原剂,如1,3-双(citraconimidom甲基)苯(Perkalink-900),可以有效地对抗还原,稳定硫交联,而橡胶共混物和杂化填料进一步提高了耐久性和动态性能。采用CB-silica (45/15 phr)复合填料增强NR/SBR/PBR (50/30/20 phr)共混体系对P-900进行了优化加载,并通过流变学、穆尼粘度、力学、硬度、磨损、比重、DMA、TGA、DSC和SEM分析对含有0-2 phr P-900的SEV硫体系配制的化合物进行了评价。在2 phr时,MH从8.23增加到13.06 dN·m, ΔM从5.73增加到9.69 dN·m,但一个行进模量表明过交联。在1.5 phr时,还原率从4.93%降低到0.27%,焦化时间(ts2)提高了13.2%,固成率指数提高了18.5%,反映了稳定的交联形成。机械性能有了显著的改善,包括抗拉强度(3.5%)、M100(19.4%)、M300(21.8%)、硬度(3.2%)和耐磨性(7.3%)的提高。断裂伸长率略有上升(2.8%),模量比(M300/M100)为1.93,进一步表明应变诱导结晶行为增强。穆尼粘度保持稳定(ML≈57)。DMA在60°C时tan δ下降17.88%,表明滚动阻力降低;在-80°C时E′上升108.57%,表明弹性增强。TGA/DSC结果证实了热稳定性的改善,tset从338.22°C增加到347.93°C, Tmax从420.21°C增加到434.19°C, ΔHc增加4.95%,证明了额外的C - C交联形成。扫描电镜显示更致密,更均匀的形态。这些结果证实了P-900通过C-C Diels-Alder键形成硫交联的稳定性,并强调了双马来酰亚胺化学应用于先进轮胎配方的更广泛的机会,该配方使用混合填料的橡胶混合物来提高性能。
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Polymer Degradation and Stability
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