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Local edge passivation of laser-scribed cells for compensating cut losses 补偿切割损耗的激光刻写细胞局部边缘钝化
IF 6.3 2区 材料科学 Q2 ENERGY & FUELS Pub Date : 2026-06-01 Epub Date: 2026-01-23 DOI: 10.1016/j.solmat.2026.114178
Dheeraj Sah , Karolis Parfeniukas , Roberto Boccardi , Narendra Bandaru , Agata Lachowicz , Bertrand Paviet- Salomon , Benjamin Borie , Mira Baraket , Maksym Plakhotnyuk , Gisele A. Dos Reis Benatto , Sune Thorsteinsson , Peter B. Poulsen , Rasmus Schmidt Davidsen
The present work explores the application of Direct Atomic Layer Processing (DALP®) using NANOFABRICATOR® tool from ATLANT 3D for local edge passivation of laser-scribed cells. Owing to the defects created at the edges by laser scribing, the carrier lifetime decreases significantly in these regions as defects act as recombination centers. To compensate and minimize these losses, a 50 nm blanket layer of TiO2, using titanium iso-propoxide (TTIP) as precursor and water as co-reactant, was deposited locally using atomic layer deposition (ALD) around the edges, thereby covering the impacted areas. Since the precursor, tunnel oxide passivated contact (TOPCon), solar cells used here were without metallization, the cell parameters like lifetime, lifetime at maximum power point (Vmpp), implied open circuit voltage (iVoc) and implied fill factor (iFF) are evaluated in this study. The device is probed using a Sinton WCT120-PL tool and MDP Mapper from Freiberg Instruments for lifetime characterization before and after passivation. Layer deposition followed by annealing lead to a significant improvement of 149 μs in lifetime and a gain of 8.6 mV in implied open circuit voltage (iVoc).
本研究探索了直接原子层处理(DALP®)的应用,使用ATLANT 3D的NANOFABRICATOR®工具进行激光刻写细胞的局部边缘钝化。由于激光刻划在边缘产生缺陷,这些区域的载流子寿命显著降低,缺陷作为复合中心。为了补偿和减少这些损失,采用原子层沉积法(ALD)在边缘局部沉积50 nm的TiO2毯层,以异丙酸钛(TTIP)为前驱体,水为共反应物,从而覆盖受影响的区域。由于前驱体,隧道氧化物钝化接触(TOPCon),这里使用的太阳能电池没有金属化,电池的参数,如寿命,最大功率点寿命(Vmpp),隐含开路电压(iVoc)和隐含填充因子(iFF)在本研究中进行了评估。该器件使用来自Freiberg Instruments的Sinton WCT120-PL工具和MDP Mapper进行探测,用于钝化前后的寿命表征。退火后的镀层寿命提高了149 μs,隐含开路电压增益(iVoc)提高了8.6 mV。
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引用次数: 0
AC impedance spectroscopy of c-Si solar cells with various rear contact configurations 不同后触点结构的c-Si太阳能电池的交流阻抗谱
IF 6.3 2区 材料科学 Q2 ENERGY & FUELS Pub Date : 2026-06-01 Epub Date: 2026-01-30 DOI: 10.1016/j.solmat.2026.114199
Mohamed M. Shehata , Gabriel Bartholazzi , Christian Samundsett , Daniel H. Macdonald , Lachlan E. Black
This study explores the impact of various rear contact configurations on the AC impedance characteristics of p-type crystalline silicon (c-Si) solar cells. We fabricated and examined six otherwise identical cell structures with varying rear contact configurations, including direct Ag/c-Si contacts and configurations with MoOx or AlyTiOx/TiOx/MoOx interlayers, paired with Ag or ITO/Ag electrodes, in p-type c-Si solar cells with front homojunction contacts. The cells exhibited efficiencies ranging from 12.5 % to 22.5 % and were characterized using various electrical techniques, including current-density–voltage (J–V), external quantum efficiency (EQE), capacitance–voltage (C–V), capacitance–frequency (C–f), and impedance spectroscopy (IS) measurements, in order to correlate photovoltaic performance with AC electrical features. We find that the influence of the rear contacts is clearly identifiable in the AC characteristics of the devices. In particular, these techniques uncovered variations in carrier lifetimes, junction behavior, the presence of ohmic or Schottky contacts, as well as allowing the identification of traps and revealing the influence of series resistance in fully metalized cells, all linked to the different rear contact configurations. These findings reveal the ability of AC impedance techniques to distinguish contributions from different regions of the device to overall performance, providing complementary information to conventional DC electrical techniques. As such, AC impedance serves as an important tool for contact development in c-Si solar cells, particularly for novel contact structures such as those utilizing transition metal oxides (TMOs).
本研究探讨了p型晶体硅(c-Si)太阳能电池的不同后触点配置对其交流阻抗特性的影响。我们在具有前均结触点的p型c-Si太阳能电池中制造并检测了6种具有不同后部触点配置的相同电池结构,包括直接Ag/c-Si触点和带有MoOx或AlyTiOx/TiOx/MoOx夹层的配置,并与Ag或ITO/Ag电极配对。这些电池的效率从12.5%到22.5%不等,并使用各种电学技术进行了表征,包括电流密度电压(J-V)、外部量子效率(EQE)、电容电压(C-V)、电容频率(C-f)和阻抗谱(IS)测量,以便将光伏性能与交流电学特征联系起来。我们发现,在设备的交流特性中,后方触点的影响是显而易见的。特别是,这些技术揭示了载流子寿命、结行为、欧姆或肖特基触点的存在的变化,以及允许识别陷阱和揭示全金属化电池中串联电阻的影响,所有这些都与不同的后触点配置有关。这些发现揭示了交流阻抗技术区分器件不同区域对整体性能的贡献的能力,为传统的直流电气技术提供了补充信息。因此,交流阻抗是c-Si太阳能电池中接触发展的重要工具,特别是对于那些利用过渡金属氧化物(TMOs)的新型接触结构。
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引用次数: 0
Encapsulant removal and recovery in crystalline silicon solar modules: A critical review and LCA-based case study 晶体硅太阳能组件中密封剂的去除和回收:一个关键的回顾和基于lca的案例研究
IF 6.3 2区 材料科学 Q2 ENERGY & FUELS Pub Date : 2026-06-01 Epub Date: 2026-02-04 DOI: 10.1016/j.solmat.2026.114191
K.M.D. Nimesha, D.J. Robert, F. Giustozzi, E. Kandare, S. Setunge
The transition away from fossil fuel-based energy sources has necessitated the adoption of renewable energy sources, with the photovoltaic (PV) industry experiencing significant growth in recent years. As a result, the accumulation of end-of-life (EoL) PV modules has been identified as a major waste management issue due to the lack of efficient disposal and PV recycling practices. The first generation of PV modules, predominantly consisting of crystalline silicon (c-Si) PV modules, has reached their EoL phase, contributing to PV waste accumulation. Polymeric layers, particularly ethylene-vinyl acetate (EVA), are the most widely used encapsulants in the PV industry, with their removal identified as the most critical and challenging step in PV recycling. Mechanical, chemical, and thermal methods are employed for this purpose, with variations in recycling efficiency and potential environmental problems, including toxic emissions and solvent contamination. This study presents a comprehensive review of the properties of EVA, current EVA removal and recycling techniques, and associated challenges, providing valuable insights into sustainable PV waste management. Additionally, a case study evaluates the environmental impacts of key stages in commonly used PV waste management and recycling methods, aiming to identify environmental hotspots associated with encapsulant removal using Life Cycle Assessment (LCA). Disaggregated assessment enables identification of environmental hotspots across waste handling, delamination, and recovery stages. Findings highlight notable environmental burdens associated with EVA removal, particularly within human health and ecosystem quality impact categories, supporting informed decision-making for sustainable PV waste management pathways.
从以化石燃料为基础的能源的转变使得采用可再生能源成为必要,近年来光伏(PV)行业经历了显着增长。因此,由于缺乏有效的处置和光伏回收做法,报废光伏组件的积累已被确定为一个主要的废物管理问题。第一代光伏组件主要由晶体硅(c-Si)光伏组件组成,已达到EoL阶段,导致光伏废物积累。聚合物层,特别是乙烯-醋酸乙烯(EVA),是光伏行业中使用最广泛的封装剂,其去除被认为是光伏回收中最关键和最具挑战性的步骤。机械、化学和热的方法被用于这个目的,在回收效率和潜在的环境问题,包括有毒物质的排放和溶剂污染的变化。本研究全面回顾了EVA的特性、当前的EVA去除和回收技术以及相关挑战,为可持续光伏废弃物管理提供了有价值的见解。此外,案例研究评估了常用光伏废弃物管理和回收方法的关键阶段对环境的影响,旨在利用生命周期评估(LCA)确定与封装剂去除相关的环境热点。分类评估可以识别废物处理、分层和回收阶段的环境热点。研究结果强调了与EVA去除相关的显著环境负担,特别是在人类健康和生态系统质量影响类别中,支持可持续光伏废物管理途径的明智决策。
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引用次数: 0
Static mechanical loading tests on photovoltaic modules accounting for wind-induced non-uniformity: crack evolution and electrical performance degradation 考虑风致不均匀性的光伏组件的静态机械加载试验:裂纹演化和电气性能退化
IF 6.3 2区 材料科学 Q2 ENERGY & FUELS Pub Date : 2026-06-01 Epub Date: 2026-02-04 DOI: 10.1016/j.solmat.2026.114208
Hongbo Liu , Can Qiu , Liulu Guo , Jijian Lian , Ye Yao
Current static mechanical load (SML) tests for photovoltaic (PV) modules assume uniformly distributed pressure, whereas the actual wind pressure on module surfaces is strongly non-uniform. This study integrates CFD-based flow-field analysis, dual-zone SML tests, EL and I–V measurements, and a validated finite-element/XFEM model to assess wind-induced microcracking under non-uniform loads. Flow-field simulations indicate that the non-uniformity factor between the two regions on the PV module is 1.76, from which the non-uniform equivalent static load levels are obtained. Compared with uniform loading, non-uniform loading significantly redistributes deflection and strain: front-side loading reduces mid-span deflection by 6.5 %, whereas back-side loading increases deflection and amplifies local strains, revealing intrinsic asymmetry between front and back-side loading. EL and I–V results show that non-uniform loading promotes network-like and diagonal cracks concentrated in the high-load region, while short-term power loss remains below 1 %. The FE–XFEM model reproduces these responses and indicates a 16 % reduction in cell crack-initiation load under non-uniform loading. Parametric analysis shows that reducing lower support spacing can decrease peak module deflection and cell stress by up to 17.3 % and 18.7 %, respectively. These findings highlight the need to incorporate wind-load non-uniformity and support conditions into SML testing and PV module design.
当前光伏组件静力载荷(SML)试验假设压力均匀分布,而组件表面的实际风压具有很强的非均匀性。该研究集成了基于cfd的流场分析、双区SML测试、EL和I-V测量,以及经过验证的有限元/XFEM模型,以评估非均匀载荷下的风致微裂纹。流场模拟结果表明,光伏组件上两个区域之间的非均匀系数为1.76,由此得到了非均匀等效静负荷水平。与均匀加载相比,非均匀加载显著地重新分配了挠度和应变:前端加载使跨中挠度减少6.5%,而后端加载使挠度增加并放大了局部应变,揭示了前后加载的内在不对称性。EL和I-V结果表明,非均匀加载促进了网状和斜向裂纹集中在高负荷区域,而短期功率损耗保持在1%以下。FE-XFEM模型再现了这些响应,并表明在非均匀加载下细胞裂纹起裂载荷降低了16%。参数分析表明,减小较低的支撑间距可使峰值组件挠度和单元应力分别降低17.3%和18.7%。这些发现强调了将风荷载不均匀性和支撑条件纳入SML测试和光伏组件设计的必要性。
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引用次数: 0
Nickel clusters synergized with 1T-MoS2 for enhanced photothermal conversion enabling efficient seawater desalination and wastewater purification 镍团簇与1T-MoS2协同作用,增强光热转化,实现高效海水淡化和废水净化
IF 6.3 2区 材料科学 Q2 ENERGY & FUELS Pub Date : 2026-06-01 Epub Date: 2026-02-05 DOI: 10.1016/j.solmat.2026.114225
Hongxiang Shu, Xinli Li, Congming Tang, Zhi Chen
The integration of nickel clusters (Ni NCs) with metallic 1T-phase molybdenum disulfide (1T-MoS2) offers a promising approach for the development of efficient solar-driven evaporation systems. This study reveals that the synergistic effects between Ni NCs and 1T-MoS2 arising from enhanced charge transfer and pronounced localized surface plasmon resonance (LSPR) lead to markedly improved broadband light absorption and photothermal conversion efficiency. As a result, the fabricated Ni NCs/1T-MoS2-based aerogel evaporator achieves a high water evaporation rate of 2.70 kg m−2 h−1 under one-sun illumination, which is competitive with current state-of-the-art evaporators. Moreover, the evaporator exhibits excellent operational stability in continuous seawater desalination tests and demonstrates strong potential for purifying organic wastewater contaminants such as tetracycline (TC) and methyl orange (MO). When deployed under natural sunlight, the device attains an exceptional evaporation rate of 4.57 kg m−2h−1 for real seawater samples. These results underscore the promise of Ni NCs/1T-MoS2 composites as a highly efficient, durable, and multifunctional photothermal platform suited for sustainable desalination and wastewater treatment applications.
镍簇(Ni NCs)与金属1t相二硫化钼(1T-MoS2)的集成为开发高效的太阳能驱动蒸发系统提供了一种有前途的方法。本研究揭示了Ni纳米碳化物与1T-MoS2之间的协同效应,由于增强的电荷转移和明显的局部表面等离子体共振(LSPR),导致宽带光吸收和光热转换效率显著提高。结果表明,在单太阳光照下,Ni NCs/ 1t - mos2基气凝胶蒸发器的蒸发速率高达2.70 kg m−2 h−1,与目前最先进的蒸发器相比具有竞争力。此外,蒸发器在连续海水淡化试验中表现出良好的运行稳定性,并在净化有机废水污染物(如四环素(TC)和甲基橙(MO))方面显示出强大的潜力。当部署在自然阳光下,该装置达到了一个特殊的蒸发率4.57 kg m - 2h - 1的真实海水样品。这些结果强调了Ni NCs/1T-MoS2复合材料作为一种高效、耐用、多功能的光热平台,适用于可持续的海水淡化和废水处理应用。
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引用次数: 0
Self-dispersion and steric hindrance co-stabilized oil-based MXene nanofluids for efficient medium to high temperature photothermal conversion 自分散和位阻共稳定油基MXene纳米流体用于高效的中高温光热转换
IF 6.3 2区 材料科学 Q2 ENERGY & FUELS Pub Date : 2026-06-01 Epub Date: 2026-02-05 DOI: 10.1016/j.solmat.2026.114207
Guanwang Chen, Jianxiang Zhang, Peng Su, Nianben Zheng, Zhiqiang Sun
MXene-based nanofluids exhibit outstanding broadband solar absorption capabilities in direct absorption solar collectors (DASCs); however, nanoparticle aggregation at elevated temperatures poses challenges to their practical use. To address this limitation, we develop a dual-stabilization strategy for oil-based MXene nanofluids that combines self-dispersion and steric hindrance mechanisms. This innovative approach employs hydrazine hydrate intercalation (reducing particle size) with freeze-drying-induced surface crumpling to enhance the intrinsic self-dispersion capability of MXene. Concurrently, long-chain oleylamine ligands create spatial barriers that prevent direct contact between nanoparticles. This integrated approach effectively mitigates MXene aggregation driven by van der Waals forces, as evidenced by a mere 0.14 % reduction in absorbance (765 nm) after 120 h of thermal aging at 150 °C, while maintaining the initial particle size distribution. Furthermore, the optimized nanofluid demonstrates exceptional photothermal performance, achieving a solar-weighted absorption fraction exceeding 97 % at a concentration of 60 ppm with a 3 cm path length and an equilibrium temperature of 195.6 °C under 6 sun irradiation, 44 % higher than that of the base fluid. Additionally, the system exhibits consistent photothermal stability during cycling, with relative peak temperature fluctuations remaining below 3.1 % under concentrated irradiation (4 sun and 6 sun). These results highlight the nanofluid's excellent optical absorption and thermal stability within the medium to high-temperature range of 100 °C–200 °C, implying that the proposed stabilization methodology is promising for developing durable MXene nanofluids suitable for this operational window in solar thermal applications.
基于mxene的纳米流体在直接吸收太阳能集热器(DASCs)中表现出出色的宽带太阳能吸收能力;然而,纳米颗粒在高温下的聚集对其实际应用提出了挑战。为了解决这一限制,我们开发了一种结合自分散和位阻机制的油基MXene纳米流体的双重稳定策略。这种创新的方法采用水合肼嵌入(减小粒径)和冷冻干燥引起的表面皱化来增强MXene的固有自分散能力。同时,长链油胺配体产生空间屏障,阻止纳米颗粒之间的直接接触。这种综合方法有效地减轻了范德华力驱动的MXene聚集,在150°C热老化120 h后,吸光度(765 nm)仅降低0.14%,同时保持了初始粒度分布。此外,优化后的纳米流体表现出优异的光热性能,在60 ppm的浓度下,在3 cm的路径长度下,在6次太阳照射下的平衡温度为195.6°C,太阳加权吸收分数超过97%,比基础流体高44%。此外,系统在循环过程中表现出一致的光热稳定性,在集中照射(4和6太阳)下,相对峰值温度波动保持在3.1%以下。这些结果突出了纳米流体在100°C - 200°C的中高温范围内具有优异的光学吸收和热稳定性,这意味着所提出的稳定方法有望开发出耐用的MXene纳米流体,适用于太阳能热应用的这个操作窗口。
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引用次数: 0
Development of hole-transport layers in inverted perovskite solar cells 倒置钙钛矿太阳能电池中空穴传输层的研究
IF 6.3 2区 材料科学 Q2 ENERGY & FUELS Pub Date : 2026-06-01 Epub Date: 2026-02-10 DOI: 10.1016/j.solmat.2026.114214
Xiangfei Cheng , Jiaqi Li , Yucheng Li , Pingjuan Niu
Perovskite solar cells (PSCs) are regarded as the most promising next-generation photovoltaic technology thanks to their high power conversion efficiency (PCE), solution processability, and tunable bandgap. Compared to conventional normal (n-i-p) architectures, inverted (p-i-n) devices exhibit better compatibility for tandem integration with silicon, where the selection of hole transport layer (HTL) materials and interfacial engineering critically influence both device performance and stability.
This article systematically traces the evolution of HTLs in p-i-n PSCs: from organic polymers (e.g. poly(3,4-ethylenedioxythiophene):poly(styrenesulfonate) (PEDOT: PSS), poly(triarylamine) (PTAA)) to inorganic materials (e.g. nickel oxide(NiOx), copper thiocyanate (CuSCN), copper(I) iodide (CuI)), and then to self-assembled monolayers (SAMs) represented by 2-(9H-carbazol-9-yl)ethylphosphonic acid(2PACz), 2-(9H-carbazol-9-yl)ethylphosphonic acid with a methoxy substituent (MeO-2PACz), [4-(3,6-dimethyl-9H-carbazol-9-yl)butyl] phosphonic acid (Me-4PACz), and others. In particular, SAMs—owing to their tunable energetics, interfacial defect passivation, and ultralow parasitic absorption—have accelerated continual record improvements in the efficiencies of p-i-n devices and perovskite-silicon tandems. Meanwhile, composite HTLs such as NiOx/SAM bilayers exhibit synergistic advantages in film coverage and energy-level alignment. Building on this, the article summarizes how representative materials and interfacial optimization strategies impact carrier extraction, crystallization control, and long-term stability, and it highlights future research priorities in molecular design, scalable green processing, coordinated tuning of energy levels and wettability, and large-area uniformity. These directions aim to inform the development of high-efficiency, long-lifetime, and manufacturable PSCs and Si-based tandem cells.
钙钛矿太阳能电池(PSCs)由于其高功率转换效率(PCE)、溶液可加工性和可调带隙而被认为是最有前途的下一代光伏技术。与传统的正常(n-i-p)结构相比,倒置(p-i-n)器件在硅串联集成方面表现出更好的兼容性,其中空穴传输层(HTL)材料的选择和界面工程对器件的性能和稳定性都有重要影响。本文系统地追溯了p-i-n PSCs中HTLs的演变:从有机聚合物(例如聚(3,4-乙烯二氧噻吩)到聚(苯乙烯磺酸盐)(PEDOT;PSS)、聚三芳胺(PTAA))到无机材料(如氧化镍(NiOx)、硫氰酸铜(CuSCN)、碘化铜(CuI)),再到以2-(9h -咔唑-9-基)乙基膦酸(2PACz)、2-(9h -咔唑-9-基)甲氧基取代的乙基膦酸(MeO-2PACz)、[4-(3,6-二甲基- 9h -咔唑-9-基)丁基]膦酸(Me-4PACz)等为代表的自组装单层(sam)。特别是,由于其可调谐的能量学,界面缺陷钝化和超低寄生吸收,sam加速了p-i-n器件和钙钛矿-硅串联效率的持续改进。同时,复合HTLs(如NiOx/SAM双层)在薄膜覆盖和能级排列方面具有协同优势。在此基础上,本文总结了代表性材料和界面优化策略对载流子提取、结晶控制和长期稳定性的影响,并强调了未来在分子设计、可扩展绿色加工、能级和润湿性协调调节以及大面积均匀性方面的研究重点。这些方向旨在为高效、长寿命、可制造的psc和硅基串联电池的发展提供信息。
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引用次数: 0
Synergistic engineering of MXene surface terminations and vertically aligned aerogel architectures for highly efficient solar steam generation MXene表面末端和垂直排列气凝胶结构的协同工程,用于高效的太阳能蒸汽产生
IF 6.3 2区 材料科学 Q2 ENERGY & FUELS Pub Date : 2026-06-01 Epub Date: 2026-02-06 DOI: 10.1016/j.solmat.2026.114219
Xiaopeng Jiang , Ruiqi Xu , Na Wei , Zeyu Yang , Panpan Cui , Xiaojie Song , Hongzhi Cui
Solar-driven interfacial evaporation is a promising technology for sustainable freshwater production. However, designing multifunctional evaporators with both structural durability and high evaporation efficiency remains challenging. Here, a surface termination engineering strategy through fluoride-free Lewis molten salt etching is proposed to synthesize MXene with tunable halogen functionalities (Cl/Br). To overcome the limitations of conventional 3D porous networks in solar desalination, a directional freeze-drying technique is employed to construct vertically aligned MXene chitosan aerogels with hierarchical microchannels. Compared to Cl-terminated composite aerogel, the aerogel of Br-terminated MXene exhibits enhanced broadband sunlight harvesting (96.17 %). The synergistic interplay between vertical channels and hydrophilic pores enables rapid water/vapor transport, achieving an exceptional evaporation rate of 2.18 kg m−2 h−1 under one sun irradiation with ultralow evaporation enthalpy (1.67 MJ kg−1). Furthermore, the aerogel demonstrates remarkable durability, underwater oleophobicity, and mechanical resilience. This study demonstrates an environmentally friendly fabrication strategy for durable solar evaporators with industrial potential.
太阳能驱动的界面蒸发是一种很有前途的可持续淡水生产技术。然而,设计出既具有结构耐久性又具有高蒸发效率的多功能蒸发器仍然是一个挑战。本文提出了一种通过无氟刘易斯熔盐蚀刻的表面终止工程策略来合成具有可调卤素官能团(Cl/Br)的MXene。为了克服传统3D多孔网络在太阳能海水淡化中的局限性,采用定向冷冻干燥技术构建了具有分层微通道的垂直排列MXene壳聚糖气凝胶。与端cl的复合气凝胶相比,端br的MXene气凝胶的宽带太阳光捕获率提高了96.17%。垂直通道和亲水孔隙之间的协同作用实现了快速的水汽输送,在一次太阳照射下实现了2.18 kg m−2 h−1的特殊蒸发速率,蒸发焓极低(1.67 MJ kg−1)。此外,气凝胶表现出卓越的耐久性、水下疏油性和机械弹性。本研究展示了具有工业潜力的耐用太阳能蒸发器的环保制造策略。
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引用次数: 0
Mechanically driven hybrid recycling of polyolefin elastomer glass–glass photovoltaic module for targeted material recovery 机械驱动混合回收聚烯烃弹性体玻璃-玻璃光伏组件的目标材料回收
IF 6.3 2区 材料科学 Q2 ENERGY & FUELS Pub Date : 2026-06-01 Epub Date: 2026-02-10 DOI: 10.1016/j.solmat.2026.114221
Aistis Rapolas Zubas , Dmitri Goljandin , Remigijus Ivanauskas , Egidijus Griškonis , Alessandra Bonoli , Jolita Kruopienė , Gintaras Denafas
The increasing deployment of glass–glass photovoltaic (PV) modules with polyolefin elastomer (POE) encapsulation creates a need for recycling approaches tailored to these modules. The study aims to develop and evaluate a hybrid recycling process combining mechanical, thermal, and chemical treatments that provides separation and recovery of valuable materials from end-of-life PV modules, supporting more sustainable waste management. High-intensity impact milling fragmented the module into particles, with the coarse fraction (>2.8 mm) retaining 22% of the total mass mainly as bonded multi-layered pieces. Thermal delamination at 500 °C decomposed POE and detached glass, solar cells, and metal ribbons, with mass loss analysis confirming that this single fraction contained over 94% of POE. Subsequent hydrometallurgical acid leaching enabled extraction of metals. Its analysis showed that 94% of aluminium and 93% of silver — originating from solar cell metallization — were observed in the coarse fraction. These results proved that strong POE elasticity preserved large, bonded components after mechanical treatment, concentrating most encapsulant and solar cells in the coarse fraction. Additional sieving of the delaminated >2.8 mm material demonstrated that fine sub-fractions (<1 mm), although representing only one-third of the mass, contained more than 98% of the metals within the fraction. The results demonstrated, for the first time, how the mechanical treatment of POE encapsulated glass–glass PV module leads the material separation and distribution. The developed approach enables targeted processing of selected fractions — reducing energy demand and chemical use — and therefore offering an environmentally beneficial and more cost-efficient recycling pathway.
采用聚烯烃弹性体(POE)封装的玻璃-玻璃光伏(PV)模块的部署越来越多,因此需要针对这些模块量身定制回收方法。该研究旨在开发和评估一种结合机械、热和化学处理的混合回收工艺,该工艺可从报废的光伏组件中分离和回收有价值的材料,支持更可持续的废物管理。高强度冲击铣削使模组破碎成颗粒状,粗粒级(>2.8 mm)主要以粘结多层片的形式占总质量的22%。500°C的热分层分解POE和分离的玻璃、太阳能电池和金属带,质量损失分析证实这一单一组分含有超过94%的POE。随后的湿法冶金酸浸使金属的提取成为可能。其分析表明,在粗粒中观察到94%的铝和93%的银-来自太阳能电池的金属化。这些结果证明,POE的强弹性在机械处理后保留了较大的粘合组分,将大部分封装剂和太阳能电池集中在粗粒中。对2.8 mm脱层材料的额外筛分表明,细亚组分(1 mm)虽然只占质量的三分之一,但在该组分中含有98%以上的金属。该结果首次证明了POE封装玻璃-玻璃光伏组件的机械处理如何导致材料的分离和分布。开发的方法能够有针对性地处理选定的馏分-减少能源需求和化学品使用-因此提供了一种对环境有益且更具成本效益的回收途径。
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引用次数: 0
A novel damp heat-induced failure mechanism in PV modules (with case study in TOPCon) 一种新的光伏组件湿热失效机制(以TOPCon为例)
IF 6.3 2区 材料科学 Q2 ENERGY & FUELS Pub Date : 2026-06-01 Epub Date: 2026-02-01 DOI: 10.1016/j.solmat.2026.114195
Haoran Wang , Chandany Sen , Muhammad Umair Khan , Ting Huang , Hao Song , Munan Gao , Ruirui Lv , Yuanjie Yu , Bram Hoex
Silicon solar technology continues to dominate the market, with Tunnel Oxide Passivated Contact (TOPCon) technology leading in efficiency. However, as devices approach fundamental performance limits, new failure modes may emerge or existing ones may become more critical, and their long-term reliability remains insufficiently understood. This study investigates the effect of damp heat (DH) exposure on bifacial n-type TOPCon modules with laser-assisted fired contacts, utilising different encapsulants: EVA, POE, and EVA-POE-EVA (EPE). After 2000 h of DH testing, modules showed Pmax losses ranging from ∼6%rel to ∼16%rel, primarily due to reduced Voc caused by increased rear-side recombination. Modules encapsulated with POE on both sides degraded least (∼8%rel), while those using white EVA on the rear side suffered higher losses, especially when combined with EPE on the front (∼16%rel). Material analyses revealed a degradation pathway driven by magnesium (Mg) additives in the white EVA. Under DH exposure, Mg hydrates and generates an alkaline micro-environment that corrodes the SiNx:H layer, facilitating moisture ingress in the poly-Si and SiOx layers. This enhances interfacial hydrogen concentration, leading to depassivation and Mg-rich shunting defects, thereby increasing J0, rear and reducing Voc. These findings underscore the need to control encapsulant composition by limiting Mg in white EVA and improving cell passivation. The minimodules studied here were specifically fabricated R&D purposes to probe humidity-induced degradation pathways. Through an in-depth understanding of this mechanism and thorough optimisation of cell and encapsulant design, effective mitigation strategies have been integrated upstream of module production, substantially eliminating the risk in commercial modules.
硅太阳能技术继续主导市场,隧道氧化物钝化接触(TOPCon)技术在效率方面领先。然而,随着设备接近基本性能极限,新的失效模式可能会出现,或者现有的失效模式可能变得更加关键,而它们的长期可靠性仍然没有得到充分的了解。本研究研究了湿热(DH)暴露对双面n型TOPCon模块的影响,该模块采用了不同的密封剂:EVA、POE和EVA-POE-EVA (EPE)。经过2000小时的DH测试,模块显示的Pmax损失范围为~ 6% ~ ~ 16%,主要是由于后部重组增加导致Voc减少。两侧封装POE的模块损耗最小(~ 8%rel),而背面使用白色EVA的模块损耗更高,特别是与正面的EPE结合使用时(~ 16%rel)。材料分析表明,白色EVA中存在镁(Mg)添加剂驱动的降解途径。在DH暴露下,Mg水合物形成碱性微环境,腐蚀了SiNx:H层,促进了poly-Si和SiOx层中的水分进入。这提高了界面氢浓度,导致脱钝化和富镁分流缺陷,从而提高了J0、rear和降低了Voc。这些发现强调了通过限制白色EVA中的Mg和改善细胞钝化来控制包封剂成分的必要性。这里研究的微型模块是专门制造的研发目的,以探测湿度诱导的降解途径。通过对这一机制的深入了解,以及对电池和封装剂设计的全面优化,有效的缓解策略已被整合到组件生产的上游,从而大大消除了商用模块的风险。
{"title":"A novel damp heat-induced failure mechanism in PV modules (with case study in TOPCon)","authors":"Haoran Wang ,&nbsp;Chandany Sen ,&nbsp;Muhammad Umair Khan ,&nbsp;Ting Huang ,&nbsp;Hao Song ,&nbsp;Munan Gao ,&nbsp;Ruirui Lv ,&nbsp;Yuanjie Yu ,&nbsp;Bram Hoex","doi":"10.1016/j.solmat.2026.114195","DOIUrl":"10.1016/j.solmat.2026.114195","url":null,"abstract":"<div><div>Silicon solar technology continues to dominate the market, with Tunnel Oxide Passivated Contact (TOPCon) technology leading in efficiency. However, as devices approach fundamental performance limits, new failure modes may emerge or existing ones may become more critical, and their long-term reliability remains insufficiently understood. This study investigates the effect of damp heat (DH) exposure on bifacial n-type TOPCon modules with laser-assisted fired contacts, utilising different encapsulants: EVA, POE, and EVA-POE-EVA (EPE). After 2000 h of DH testing, modules showed P<sub>max</sub> losses ranging from ∼6%<sub>rel</sub> to ∼16%<sub>rel</sub>, primarily due to reduced V<sub>oc</sub> caused by increased rear-side recombination. Modules encapsulated with POE on both sides degraded least (∼8%<sub>rel</sub>), while those using white EVA on the rear side suffered higher losses, especially when combined with EPE on the front (∼16%<sub>rel</sub>). Material analyses revealed a degradation pathway driven by magnesium (Mg) additives in the white EVA. Under DH exposure, Mg hydrates and generates an alkaline micro-environment that corrodes the SiN<sub>x</sub>:H layer, facilitating moisture ingress in the poly-Si and SiO<sub>x</sub> layers. This enhances interfacial hydrogen concentration, leading to depassivation and Mg-rich shunting defects, thereby increasing J<sub>0, rear</sub> and reducing V<sub>oc</sub>. These findings underscore the need to control encapsulant composition by limiting Mg in white EVA and improving cell passivation. The minimodules studied here were specifically fabricated R&amp;D purposes to probe humidity-induced degradation pathways. Through an in-depth understanding of this mechanism and thorough optimisation of cell and encapsulant design, effective mitigation strategies have been integrated upstream of module production, substantially eliminating the risk in commercial modules.</div></div>","PeriodicalId":429,"journal":{"name":"Solar Energy Materials and Solar Cells","volume":"299 ","pages":"Article 114195"},"PeriodicalIF":6.3,"publicationDate":"2026-06-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"146170816","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
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Solar Energy Materials and Solar Cells
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