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Numerical investigation on the performance characteristics and sustainability of dual function roll bond photovoltaic thermal unit integrating a novel channel 对集成新型通道的双功能卷轴式粘结光伏热发电装置的性能特征和可持续性的数值研究
IF 6.3 2区 材料科学 Q2 ENERGY & FUELS Pub Date : 2024-07-27 DOI: 10.1016/j.solmat.2024.113045

To cope with rapid increase in energy demand and the related sustainability issues, it is of paramount importance to improve existing energy conversion machines. In this paper, a 3D model of roll bond photovoltaic thermal (RB-PVT) unit incorporating a novel channel of hexagon-grid coupled with serpentine arrangement, was considered. In ANSYS Fluent 18, the model was solved both as an evaporator and a condenser to investigate its operation in perspective of performance and environment. The difference in temperature between two areas (refrigerant and ambient) and pressure drop in micro-channels were found the main two causes to change the performance of RB-PVT evaporator/condenser. In this view, the maximum average values of 9.25 and 17.56 % were respectively achieved for COPh and electrical efficiency of RB-PVT evaporator. In addition, the maximum COPrefr of 4.64 was obtained from the RB-PVT condenser. Considering the compressor to be powered by non-renewable energy for a period of 15years, 6946USD would be spent in buying power equivalent to 144442.35 kWh. Moreover, 797USD would be spent to sequestrate 26.5tons of CO2 emissions. RB-PVT evaporator/condenser integrating hexagon-grid coupled with fluid channel of serpentine arrangement not only can improve the performance characteristics but can also be a best alternative to achieve net zero emissions.

为应对快速增长的能源需求和相关的可持续发展问题,改进现有的能源转换设备至关重要。在本文中,考虑了一种结合了蛇形排列的六角网格新通道的轧辊粘结光伏热(RB-PVT)装置的三维模型。在 ANSYS Fluent 18 中,该模型作为蒸发器和冷凝器进行了求解,以从性能和环境的角度研究其运行情况。两个区域(制冷剂和环境)之间的温度差和微通道中的压降是导致 RB-PVT 蒸发器/冷凝器性能变化的两个主要原因。因此,RB-PVT 蒸发器的 COPh 和电效率分别达到了 9.25% 和 17.56% 的最大平均值。此外,RB-PVT 冷凝器的 COPrefr 最大值为 4.64。如果压缩机使用不可再生能源供电 15 年,则购买相当于 144442.35 kWh 的电能需要花费 6946 美元。此外,还需要花费 797 美元来封存 26.5 吨的二氧化碳排放量。RB-PVT 蒸发器/冷凝器集成了六角形栅格和蛇形布置的流体通道,不仅可以改善性能特征,而且也是实现净零排放的最佳选择。
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引用次数: 0
PV back sheet recovery from c-Si modules using hot knife technique 利用热刀技术从晶体硅模块中回收光伏背板
IF 6.3 2区 材料科学 Q2 ENERGY & FUELS Pub Date : 2024-07-26 DOI: 10.1016/j.solmat.2024.113067

The primary challenge in recycling crystalline silicon (c-Si) photovoltaic (PV) modules is separating the polymeric fractions, including back sheets, from the module structure. Thermal treatment, commonly used for this purpose, adversely affects the environment by releasing harmful gases and degrading polymers. With this in mind, this study introduces a novel hot knife method to efficiently separate and recover the back sheet layer from c-Si PV modules, a primary source of toxic gases during thermal treatment. A thin and highly conductive knife was selected for the hot knife-cutting process. The heating of the knife was accomplished by connecting it to a hot air gun, which offers complete parameter control, enabling precise adjustments to maintain the knife at the required temperature. Experimental tests were conducted to determine the best conditions for separating the back sheet from solar cells. The effectiveness of this method was evaluated using FTIR, TGA, and SEM-EDS. The findings reveal that the proposed hot knife technique effectively separate the back sheet layers from c-Si PV panels without breaking their integrity. The recovered back sheet can significantly reduce environmental pollution risks by preventing polymer material depletion. As a result, the production gases that arise from the degradation of back polymers can be eliminated.

回收晶体硅(c-Si)光伏(PV)组件的主要挑战是将包括背板在内的聚合物部分从组件结构中分离出来。常用的热处理方法会释放有害气体并使聚合物降解,从而对环境造成不利影响。有鉴于此,本研究介绍了一种新型热刀方法,用于从晶体硅光伏组件中有效分离和回收背板层,背板层是热处理过程中有毒气体的主要来源。在热刀切割过程中,选择了一种薄而导电性强的刀。热刀的加热是通过将其连接到热风枪来实现的,热风枪提供了完整的参数控制,能够进行精确调节,使热刀保持在所需的温度。实验测试的目的是确定分离太阳能电池背板的最佳条件。使用傅立叶变换红外光谱(FTIR)、热重分析(TGA)和扫描电镜-电子显微镜(SEM-EDS)对该方法的有效性进行了评估。研究结果表明,所提出的热刀技术能有效地将背板层从晶体硅光伏电池板中分离出来,而不会破坏其完整性。回收的背板可防止聚合物材料损耗,从而大大降低环境污染风险。因此,可以消除背面聚合物降解产生的生产气体。
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引用次数: 0
Optimizing phosphorus-doped polysilicon in TOPCon structures using silicon oxide layers to improve silicon solar cell performance 利用氧化硅层优化 TOPCon 结构中的掺磷多晶硅,以提高硅太阳能电池的性能
IF 6.3 2区 材料科学 Q2 ENERGY & FUELS Pub Date : 2024-07-26 DOI: 10.1016/j.solmat.2024.113068

Tunnel Oxide Passivated Contact (TOPCon) technology is one of the most influential and industrially viable solar cell technologies available today. Improving the quality of passivation contact has become a central focus of current research. Although the conventional monolayer polycrystalline silicon method is highly effective in TOPCon solar cells, it is limited by doping inhomogeneity, which impairs the passivation and electrical properties, and the cell's photovoltaic conversion efficiency remains suboptimal. To address this issue, this study investigates the deposition of two layers of silicon oxide and two layers of in-situ doped phosphorus amorphous silicon, termed double poly-Si/SiOx structures, on n-type silicon wafers using plasma-enhanced chemical vapor deposition (PECVD). The effectiveness of the structure was confirmed through various characterization techniques such as scanning electron microscopy (SEM), X-ray diffraction (XRD), and X-ray photoelectron spectroscopy (XPS). Key findings indicate that the double-polysilicon structure significantly enhances the uniformity of phosphorus doping, improving the carrier lifetime of the cell and reducing the contact resistance. As a result, the average efficiency in the final production stage has a conversion efficiency gain of 0.23 % over the baseline group. This study underscores the potential of this PECVD methodology to advance the fabrication of high-efficiency solar cells by providing significant improvements in passivation, doping uniformity, and overall cell performance.

隧道氧化物钝化接触(TOPCon)技术是当今最具影响力和工业可行性的太阳能电池技术之一。提高钝化接触的质量已成为当前研究的核心重点。虽然传统的单层多晶硅方法在 TOPCon 太阳能电池中非常有效,但它受到掺杂不均匀性的限制,掺杂不均匀性会损害钝化和电性能,电池的光电转换效率仍然不理想。为解决这一问题,本研究采用等离子体增强化学气相沉积(PECVD)技术,在 n 型硅晶片上沉积了两层氧化硅和两层原位掺磷非晶硅,称为双多硅/多氧化硅结构。扫描电子显微镜 (SEM)、X 射线衍射 (XRD) 和 X 射线光电子能谱 (XPS) 等各种表征技术证实了该结构的有效性。主要研究结果表明,双多晶硅结构显著提高了磷掺杂的均匀性,改善了电池的载流子寿命并降低了接触电阻。因此,与基线组相比,最终生产阶段的平均转换效率提高了 0.23%。这项研究强调了这种 PECVD 方法在钝化、掺杂均匀性和电池整体性能方面的显著改善,从而推动高效太阳能电池制造的潜力。
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引用次数: 0
Application of carbon nanofluids in non-concentrating solar thermal collectors: A critical review of experimental investigations 碳纳米流体在非聚光太阳能集热器中的应用:实验研究综述
IF 6.3 2区 材料科学 Q2 ENERGY & FUELS Pub Date : 2024-07-26 DOI: 10.1016/j.solmat.2024.113046

Background

Energy is an indispensable part of human life. To meet the ever-increasing energy demands and mitigation of its adverse production effects, the new technological advancements and shifting towards the renewable energy resources (RERs) has become imminent. Solar energy is the most prominent among RERs, where solar thermal collectors utilizes more effective working wavelength range compared to photovoltaic cells. Nanofluids are engineered working fluids for enhancing collector performance. Synthesized carbon nanofluids usually have higher thermal conductivities than metals and metal oxides, leading to higher collector performance.

Methods

This review presents the outcomes of experimental investigations conducted with carbon based nanofluids in non-concentrating collectors and discusses its effects on thermophysical properties.

Findings

From review, it can be inferred that the carbonaceous nanofluids improved the performance of solar collector systems. It was noted that the thermal performance and stability of nanofluid was affected by several factors such as preparation method, working temperature, concentration and dimension of nanoparticles etc. Likewise, the performance enhancements of collectors reported were mutually inconsistent and repeatability of the data was difficult to produce. There are also lack of studies on stability of nanofluids after utilization, carbon allotropes except nanotubes and graphene, and base fluids except water and glycols.

背景能源是人类生活不可或缺的一部分。为了满足日益增长的能源需求并减少其对生产的不利影响,新技术的进步和向可再生能源(RERs)的转变已迫在眉睫。太阳能是可再生能源中最突出的一种,与光伏电池相比,太阳能集热器能利用更有效的工作波长范围。纳米流体是一种可提高集热器性能的工程工作流体。本综述介绍了在非聚光集热器中使用碳基纳米流体进行实验研究的结果,并讨论了其对热物理性质的影响。研究结果从综述中可以推断,碳基纳米流体提高了太阳能集热器系统的性能。研究指出,纳米流体的热性能和稳定性受多种因素的影响,如制备方法、工作温度、纳米颗粒的浓度和尺寸等。同样,所报告的集热器性能提升情况也不一致,数据的可重复性也难以保证。此外,还缺乏对纳米流体使用后的稳定性、除纳米管和石墨烯之外的碳异构体以及除水和乙二醇之外的基础流体的研究。
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引用次数: 0
Relative angular response characterization in VIPV 贵宾舱中的相对角回应表征
IF 6.3 2区 材料科学 Q2 ENERGY & FUELS Pub Date : 2024-07-25 DOI: 10.1016/j.solmat.2024.113063

VIPV surfaces operate predominantly under non-normal irradiance conditions, underscoring the importance of understanding their angular performance for energy modeling in this technology. However, vehicle surfaces require double curvature for aesthetic and aerodynamic reasons, causing their angular response to deviate from conventional flat plates. This paper addresses the study and characterization of the angular performance of curved VIPV surfaces. A quasi-commercial VIPV module was measured indoors using a collimated beam solar simulator and a two-axis rotating structure. Furthermore, outdoor characterization under real sunlight was also performed by installing the VIPV module on a two-axis tracker. The solar tracker control has been programmed to introduce fixed misalignments between the aperture plane of the assembly and the solar disk. This feature allows measuring the IV curve of the modules under various angles of incidence, limited only by the angular range of the tracker (±60°). The two-dimensional angular responses measured both indoors and outdoors are compared and discussed. In addition, simulations based on optical ray-tracing to determine the irradiance distribution on the module surface and a SPICE electrical model to calculate the IV curves were conducted and validated with the experimental results. The opto-electrical models were then used to explore several cell interconnections and analyze the impact on the angular response.

贵宾车表面主要在非正常辐照条件下运行,这突出表明了了解其角度性能对于该技术能量建模的重要性。然而,由于美学和空气动力学原因,车辆表面需要双曲率,导致其角度响应偏离传统平板。本文针对曲面 VIPV 表面的角度性能进行了研究和表征。在室内使用准直光束太阳模拟器和双轴旋转结构对准商用 VIPV 模块进行了测量。此外,通过将 VIPV 模块安装在双轴跟踪器上,还进行了真实阳光下的室外表征。太阳跟踪器的控制程序可在组件的光圈平面和太阳圆盘之间引入固定的偏差。这一功能允许测量模块在不同入射角下的 IV 曲线,但仅受限于跟踪器的角度范围(±60°)。对室内和室外测量的二维角度响应进行了比较和讨论。此外,还进行了基于光学光线跟踪的模拟,以确定模块表面的辐照度分布,以及基于 SPICE 电气模型的 IV 曲线计算,并与实验结果进行了验证。然后,使用光电模型探索了几种电池互连方式,并分析了其对角度响应的影响。
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引用次数: 0
High-performance semi-transparent organic solar cells for window applications using MoO3/Ag/MoO3 transparent anodes 使用 MoO3/Ag/MoO3 透明阳极的窗用高性能半透明有机太阳能电池
IF 6.3 2区 材料科学 Q2 ENERGY & FUELS Pub Date : 2024-07-25 DOI: 10.1016/j.solmat.2024.113066

The optimization of semi-transparent organic solar cells involves balancing average visible transparency (AVT) and power conversion efficiency (PCE). We propose enhancing ST-OSC performance by replacing the conventional opaque Ag electrode with a MoO3/Ag/MoO3 as a dielectric/metal/dielectric (DMD) layer structure, explored theoretically and experimentally. A prototype ST-OSC configuration, comprising ITO/ZnO/P3HT: PCBM/MoO3/Ag/MoO3, was fabricated with varying thicknesses of the MoO3/Ag/MoO3 layer, determined through theoretical calculations utilizing MATLAB software. This study investigates the impact of metal layer thickness on two active layer densities (10 and 18 mg/mL) and evaluates AVT, color rendering index, Correlated Color Temperature, and CIELAB color coordinates (a*, b*). Both theoretical calculations and experimental results confirm that the optimized configuration of the DMD structure with specific layer thicknesses for each component (MoO3 = 10nm/Ag = 6nm/MoO3 = 30 nm) achieves an AVT of over 59.60 %. This high level of transparency makes this configuration suitable for applications requiring both high transparency and efficient light transmission. The optimized device delivered high-quality light transmission, approaching white perception to the human eye. This combined approach validates empirical results and provides a deeper understanding of transparent OSC mechanisms.

半透明有机太阳能电池的优化涉及平均可见光透明度(AVT)和功率转换效率(PCE)之间的平衡。我们建议用 MoO3/Ag/MoO3 作为介电/金属/电介质(DMD)层结构取代传统的不透明银电极,从而提高 ST-OSC 的性能。通过使用 MATLAB 软件进行理论计算,确定了由 ITO/ZnO/P3HT:PCBM/MoO3/Ag/MoO3 组成的 ST-OSC 配置原型,MoO3/Ag/MoO3 层的厚度各不相同。本研究调查了金属层厚度对两种活性层密度(10 和 18 mg/mL)的影响,并评估了 AVT、显色指数、相关色温和 CIELAB 色坐标(a*、b*)。理论计算和实验结果都证实,DMD 结构的优化配置以及各组分的特定层厚(MoO3 = 10nm/Ag = 6nm/MoO3 = 30nm)可实现超过 59.60 % 的 AVT。如此高的透明度使这种配置适用于既要求高透明度又要求高效透光率的应用。优化后的器件具有高质量的透光率,接近人眼的白光感知。这种组合方法验证了经验结果,并加深了对透明 OSC 机制的理解。
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引用次数: 0
Investigation of the stability of metallic grids for large-area perovskite solar cells 用于大面积过氧化物太阳能电池的金属网格稳定性研究
IF 6.3 2区 材料科学 Q2 ENERGY & FUELS Pub Date : 2024-07-24 DOI: 10.1016/j.solmat.2024.113043

Metal contacts are an extremely important part of photovoltaic devices, since they might decrease device stability, or underperform in their function of current extraction. In the case of perovskite solar cells, the metallic component has been less investigated than other cell components, either in the back (rear) contact, or in the form of grid collectors in the front contact. The interaction between the perovskite layer and the metal contact is of utmost importance, since it has been demonstrated for gold and silver (most used metals in perovskite cells) that degradation processes might derive from unwanted contacts between the metal and the perovskite components. Herein, we present a systematic investigation of a series of metals typically used in the electronic or photovoltaic industries (Ag, Al, Au, Cu, Mo, Ni, Pd, Pt, and Ta) in order to assess their stability towards the processing steps of a typical perovskite cell assembly, and also when direct contact between the perovskite and the metal layer takes place. By assessing the morphological and electrical properties of the metal layer after performing a variety of tests, we observed that only four of those metals maintained their integrity. Based on the results, we point out which metal is expected to be most suitable one, from an industrial point of view, and to enable long-term device operation.

金属触点是光伏设备中极其重要的组成部分,因为它们可能会降低设备的稳定性,或使其电流提取功能不佳。就包晶体太阳能电池而言,与其他电池元件相比,对金属元件的研究较少,无论是背面(后部)接触,还是前部接触中的栅集电极形式。透辉石层与金属触点之间的相互作用至关重要,因为金和银(透辉石电池中使用最多的金属)的降解过程可能源于金属与透辉石组件之间不需要的接触。在此,我们对电子或光伏行业中常用的一系列金属(Ag、Al、Au、Cu、Mo、Ni、Pd、Pt 和 Ta)进行了系统研究,以评估它们在典型的包晶电池组件加工步骤中的稳定性,以及在包晶与金属层直接接触时的稳定性。通过在进行各种测试后评估金属层的形态和电气特性,我们发现其中只有四种金属能保持其完整性。基于这些结果,我们从工业角度指出了哪种金属最适合实现设备的长期运行。
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引用次数: 0
Toward improved optical transparency of silica nanofibrous aerogels 提高二氧化硅纳米纤维气凝胶的光学透明度
IF 6.3 2区 材料科学 Q2 ENERGY & FUELS Pub Date : 2024-07-24 DOI: 10.1016/j.solmat.2024.113032

Silica aerogel, renowned for its low thermal conductivity and high optical transparency, is widely used as a transparent insulating material. However, its inherent fragility significantly hinders its practical performance. In this study, a type of nanofibrous silica aerogel is investigated to strengthen the mechanical properties and achieve improved optical transparency. The fibrous microstructure of aerogel is numerically reproduced by the Voronoi Tessellation algorithm. Its radiative properties are analyzed through a combination of the discrete dipoles approximation (DDA) and the Monte Carlo (MC) method, examining the influence of frame structure, fiber radius, porosity, and thickness. Findings indicate that aerogels with fiber radius under 1 nm, over 95% porosity, and thickness below 1 cm fulfill the criteria for light transmission and haze necessary for energy-efficient windows. Energy simulations of fibrous aerogel windows across various Chinese climates suggested up to 45% of energy savings compared to traditional single-pane windows. Furthermore, the study assessed the economic and environmental advantages of aerogel windows throughout their life cycle, offering valuable insights for sustainable building design.

二氧化硅气凝胶以其低导热性和高光学透明度而闻名,被广泛用作透明绝缘材料。然而,二氧化硅气凝胶固有的脆性极大地阻碍了它的实用性能。本研究对一种纳米纤维状二氧化硅气凝胶进行了研究,以增强其机械性能并提高其光学透明度。气凝胶的纤维状微观结构是通过 Voronoi Tessellation 算法数值再现的。结合离散偶极子近似(DDA)和蒙特卡罗(MC)方法分析了气凝胶的辐射特性,研究了框架结构、纤维半径、孔隙率和厚度的影响。研究结果表明,纤维半径小于 1 纳米、孔隙率大于 95%、厚度小于 1 厘米的气凝胶符合节能窗所需的透光率和雾度标准。对中国不同气候条件下的纤维气凝胶窗户进行的能耗模拟显示,与传统单层窗户相比,可节约高达 45% 的能源。此外,该研究还评估了气凝胶窗户在整个生命周期内的经济和环境优势,为可持续建筑设计提供了宝贵的见解。
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引用次数: 0
Characterizing glass frits for high efficiency crystalline silicon solar cells by etching experiments 通过蚀刻实验确定高效晶体硅太阳能电池玻璃熔块的特性
IF 6.3 2区 材料科学 Q2 ENERGY & FUELS Pub Date : 2024-07-24 DOI: 10.1016/j.solmat.2024.113065

To enhance the efficiency of Tunnel Oxide Passivated contacts (TOPCon) solar cells, optimizing the electrode material components is essential. Glass frit, as one of the important components of silver-aluminum (Ag–Al) paste, plays a key role in the formation of good ohmic contacts, however, its specific impact on cell performance remains unclear. The effectiveness of glass frit is mainly reflected in its effect on the emitter surface. In this study, we aim to optimize the glass frit used for the frontal sub-grid of industrial n-TOPCon solar cells using inverse analysis based on known cell performance parameters. The overall morphology and internal structure at the Ag–Si interface of intact cells were analyzed by etching experiments. In combination with the composition of the glass frit, to probe the wettability difference between glass frit and c-Si, along with the reactions between the components of the Ag–Al paste after sintering, explaining the main reasons for the difference in the performance of the solar cell. It provides research ideas for characterizing the performance of the glass layer at the Ag–Si interface, which is conducive to the researchers in-depth understanding of the important role of glass frit in the metallization of solar cells, facilitating more targeted optimization of electrode pastes for solar cells.

要提高隧道氧化物钝化接触(TOPCon)太阳能电池的效率,优化电极材料成分至关重要。玻璃熔块作为银铝(Ag-Al)浆料的重要成分之一,在形成良好的欧姆接触方面起着关键作用,但其对电池性能的具体影响仍不清楚。玻璃熔块的效果主要体现在它对发射极表面的影响上。在本研究中,我们的目标是根据已知的电池性能参数,采用反分析方法优化用于工业 n-TOPCon 太阳能电池正面子栅的玻璃熔块。我们通过蚀刻实验分析了完整电池的银硅界面整体形态和内部结构。结合玻璃熔块的成分,探究玻璃熔块与晶体硅之间的润湿性差异,以及烧结后银铝浆料各成分之间的反应,解释太阳能电池性能差异的主要原因。该研究为表征银硅界面玻璃层的性能提供了研究思路,有利于研究人员深入理解玻璃熔块在太阳能电池金属化中的重要作用,便于更有针对性地优化太阳能电池电极浆料。
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引用次数: 0
Continuous distribution of interface states in n-type double-side poly-Si/SiOx passivating contact solar cells n 型双面多晶硅/氧化硅钝化接触太阳能电池中界面态的连续分布
IF 6.3 2区 材料科学 Q2 ENERGY & FUELS Pub Date : 2024-07-23 DOI: 10.1016/j.solmat.2024.113059

Advanced passivation contact in high-efficiency silicon solar cells plays an important role for the sake of minimizing recombination losses. A stack of heavily doped polycrystalline silicon (poly-Si) and tunnel SiOx contact has attracted much attention, benefitting from its excellent characteristics of carrier selectivity and passivation, and which has been successfully applied in double-side poly-Si/SiOx passivating contact solar cells. Note that characteristics analysis of defects at tunnel SiOx/c-Si (crystalline silicon) interface remains an issue of concern. Herein, we observe capacitance transient spectroscopy arise from both electron and hole traps in the passivating contact structure of poly-Si(p+)/tunnel SiOx/c-Si(n). Subsequently, we propose a skillful procedure of deep-level transient spectroscopy (DLTS) measurement to confirm that the observed electron and hole traps are located at the tunnel SiOx/c-Si interface but not in the bulk of the c-Si substrate. Finally, we show a clear physical picture of continuous energy distribution for interface states.

在高效硅太阳能电池中,先进的钝化触点对于最大限度地减少重组损耗起着重要作用。重掺杂多晶硅(多晶矽)和隧道氧化硅(SiOx)触点的叠层因其出色的载流子选择性和钝化特性而备受关注,并已成功应用于多晶矽/氧化硅双面钝化触点太阳能电池中。需要注意的是,隧道氧化硅/晶体硅(SiOx/c-Si)界面缺陷的特性分析仍然是一个值得关注的问题。在此,我们观察了多晶硅(p+)/隧道氧化硅/多晶硅(n)钝化接触结构中电子和空穴陷阱产生的电容瞬态光谱。随后,我们提出了一种娴熟的深电平瞬态光谱(DLTS)测量程序,以确认观察到的电子和空穴陷阱位于氧化硅/晶体硅隧道界面,而不是晶体硅衬底的主体。最后,我们展示了界面态连续能量分布的清晰物理图景。
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引用次数: 0
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Solar Energy Materials and Solar Cells
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