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Research on the influence of honeycomb cell blockage on the seal leakage characteristics 蜂窝室堵塞对密封泄漏特性影响的研究
IF 0.9 4区 工程技术 Q3 Engineering Pub Date : 2022-09-06 DOI: 10.1515/tjj-2022-0031
Chunrui Liu, Ze Yan, Xuezhi Wang, Lidong He, Xingyun Jia, Wenhao Wang
Abstract The accumulation of catalyst dust at the honeycomb seal for a long time will lead to the honeycomb seal cell blockage, weaken the seal effect of the honeycomb seal, and directly affect the safe and stable operation of the flue gas turbine. Therefore, a research on the influence of honeycomb cell blockage on the seal leakage characteristics is carried out. The flow field model of honeycomb seal is established, and the influence of cell blockage on the leakage characteristics of honeycomb seal is analyzed. A seal leakage characteristic experiment bench is built, and the numerical simulation results are verified by the experiment bench. Compared with the honeycomb seal without blockage, the leakage of the honeycomb seal with a blockage rate of 25% increases by about 6.5%, while the leakage of the honeycomb seal with a blockage rate of 25% obtained by the experiment increases by about 6.3%. The numerical simulation results are in good agreement with the experimental results. The results of this research provide theoretical support for revealing the seal leakage characteristics of honeycomb seals under blockage faults.
摘要催化剂粉尘长期在蜂窝密封处积聚,会导致蜂窝密封槽堵塞,削弱蜂窝密封的密封效果,直接影响烟气轮机的安全稳定运行。因此,对蜂窝室堵塞对密封泄漏特性的影响进行了研究。建立了蜂窝密封的流场模型,分析了蜂窝腔堵塞对蜂窝密封泄漏特性的影响。建立了密封泄漏特性试验台,并对数值模拟结果进行了验证。与无堵塞的蜂窝密封相比,堵塞率为25%的蜂窝密封的泄漏量增加了约6.5%,而实验得到的堵塞率为25%的蜂窝密封的泄漏量增加了约6.3%。数值模拟结果与实验结果吻合较好。研究结果为揭示阻塞断层作用下蜂窝密封泄漏特性提供了理论支持。
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引用次数: 1
Research on temperature rise characteristics of end V-groove ring seal 端面v型槽环密封温升特性研究
IF 0.9 4区 工程技术 Q3 Engineering Pub Date : 2022-08-29 DOI: 10.1515/tjj-2022-0013
Le Zhang, Lidong He, Ze Yan, Weize Dai, Xingyun Jia, Chunrui Liu, Wenhao Wang
Abstract Aiming at the problem of frictional heat generation under high pressure and high speed of the piston ring, the V-groove piston ring is proposed. The finite element analysis method is used to compare and analyze the temperature distribution law of the traditional piston ring and V-groove piston ring. The experimental study on the temperature rise of the piston ring seal is carried out by using the high-pressure and high-speed rotating sealing experimental bench. The experimental results are consistent with the simulation results. The results show that when the rotor speed increases by 1000 rpm, the temperature rise of the traditional piston ring increases by 18.4%, the V-groove piston ring increases by 17.2%. For every 0.5 MPa increase in the pressure applied to the piston ring, the temperature rise of the traditional piston ring increases by 9.2%, the V-groove piston ring increases by 5.8%. The same under the working conditions, the temperature rise of the V-groove piston ring is reduced by 21–29% compared with the traditional piston ring, and the leakage of the V-groove piston ring is reduced by 12–19% compared with the traditional piston ring. The synergistic design of low temperature rises and low leakage of the piston ring.
摘要针对活塞环在高压高速下产生摩擦热的问题,提出了v型槽活塞环。采用有限元分析方法对传统活塞环和v型槽活塞环的温度分布规律进行了比较分析。利用高压高速旋转密封试验台对活塞环密封温升进行了实验研究。实验结果与仿真结果吻合较好。结果表明:当转子转速每增加1000 rpm时,传统活塞环的温升提高18.4%,v型槽活塞环的温升提高17.2%;施加在活塞环上的压力每增加0.5 MPa,传统活塞环的温升提高9.2%,v型槽活塞环的温升提高5.8%。同样在工作条件下,v型槽活塞环的温升比传统活塞环降低21-29%,v型槽活塞环的泄漏量比传统活塞环减少12-19%。低温升和低泄漏活塞环的协同设计。
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引用次数: 0
Effect of self-recirculating casing treatment on the unsteady flow and stability of counter-rotating axial-flow compressor 自循环机壳处理对对对旋轴流压缩机非定常流动及稳定性的影响
IF 0.9 4区 工程技术 Q3 Engineering Pub Date : 2022-08-23 DOI: 10.1515/tjj-2022-0016
Yanchao Guo, Limin Gao, X. Mao
Abstract Counter-rotating axial-flow compressor (CRAC) is a promising technology to enhance the thrust-to-weight ratio of aero-engines. Self-recirculating casing treatment (SRCT) is an efficient flow control technique for increasing stall margin in conventional compressors. With the purpose of investigating the applicability and mechanism of SRCT in the CRACs, a two-stage CRAC is selected to investigate the stability enhancement mechanism of SRCT and its effect on the unsteady flow near the rotor tip, and the effect of injector location on the stability improvement capacity of SRCT is also studied. Results show that about 7.73% stall margin improvement can be achieved by configuring the SRCT on the near rotor top, and the injector location also has a significant influence on the stability expansion potential of SRCT. The SRCT delays the stall occurrence by weakening the intensity of tip leakage flow (TLF) and restraining the leading-edge spillages of TLF. The SRCT reduces the unsteady interference between the adjacent rotors by receding the disturbance of the upstream wake and inhibiting the potential flow effect of the downstream. Furthermore, the SRCT reduces the self-excited oscillation frequency of TLF and damps its fluctuation amplitude.
反向旋转轴流压气机(CRAC)是一种很有前途的提高航空发动机推重比的技术。自循环机匣处理(SRCT)是一种提高常规压缩机失速余量的有效流动控制技术。为了研究SRCT在CRAC中的适用性和机理,选择了两级crc,研究了SRCT的增稳机理及其对转子尖端附近非定常流场的影响,并研究了喷油器位置对SRCT增稳能力的影响。结果表明,在近旋翼顶部配置SRCT可提高约7.73%的失速裕度,喷油器位置对SRCT的稳定膨胀势也有显著影响。SRCT通过减弱叶尖泄漏流强度和抑制叶尖泄漏流的前缘溢出来延缓失速的发生。SRCT通过减弱上游尾迹的扰动和抑制下游的势流效应来减小相邻转子间的非定常干扰。此外,SRCT降低了TLF的自激振荡频率,抑制了其波动幅度。
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引用次数: 3
The aerothermal performance of turbine blade squealer tip at various Reynolds numbers and Mach numbers with moving endwall 不同雷诺数和马赫数下涡轮叶片尖部的气动热性能
IF 0.9 4区 工程技术 Q3 Engineering Pub Date : 2022-08-18 DOI: 10.1515/tjj-2022-0040
Shaowen Chen, Cong Zeng, Zhi-yan Zhou, Weihang Li
Abstract The changes of operating conditions can lead to variations in the aerodynamic conditions of the turbine blades. Then numerical studies are conducted to study the aerothermal performance of the turbine blade with a squealer tip at various Reynolds numbers (Re) and exit Mach numbers (Ma) with moving endwall. Besides, the effect of the rim height on the squealer tip is studied. The increasing of Reynolds numbers at Mach number = 0.78 enhances the heat-transfer at the tip of blade entirely, however, it has little impact on the leakage flow of the blade tip. The total heat flux increases with Mach number increasing from 0.78 to 0.96 and changes slightly with a further increasing of Mach number at a design Reynolds numbers. The height of squealer rim affects the tip leakage flow in the cavity and tip leakage vortex, and then affects the heat transfer distribution and the heat load of the blade tip.
摘要运行条件的变化会导致涡轮叶片空气动力学条件的变化。然后进行了数值研究,研究了在不同雷诺数(Re)和端壁移动的出口马赫数(Ma)下,带尖尖叶片的气动热性能。此外,还研究了轮缘高度对尖部噪声的影响。在马赫数=0.78时,雷诺数的增加完全增强了叶尖的传热,但对叶尖的泄漏流影响不大。总热通量随着马赫数从0.78增加到0.96而增加,并且在设计雷诺数下随着马赫数的进一步增加而略有变化。尖叫边缘的高度影响叶尖在空腔内的泄漏流动和叶尖泄漏涡流,进而影响叶尖的传热分布和热负荷。
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引用次数: 0
Numerical investigation of a variable stator vane with nonuniform partial radial gaps in an annular compressor cascade 环空压气机叶栅非均匀部分径向间隙可变静叶的数值研究
IF 0.9 4区 工程技术 Q3 Engineering Pub Date : 2022-08-15 DOI: 10.1515/tjj-2022-0039
Yimin Zhang, Shaowen Chen, Yueqi Liu, S. Wang
Abstract A variable stator vane (VSV) with nonuniform partial radial gaps is numerically investigated in an annular compressor cascade. Five adjusting angles (α = −5.5°, −5°, 0°, 5° and 10°) are chosen to simulate different working conditions. The VSV is adjusted in negative direction means that the stagger angle increases and the VSV is more closed. Since the VSV is installed in an annular cascade, the heights of the partial gaps are nonuniform and reaches 3.8% of the span. Results show that as the VSV is adjusted negatively, the total pressure loss rises by 20.3% and a huge area of corner separation appears. The outflow angle is also more distorted along radial direction. Comparisons with a fixed-configuration stator show that although the VSV would cause higher loss, it indeed plays an important role in adjusting the outflow angle.
摘要对环形压气机叶栅中局部径向间隙不均匀的可变静叶进行了数值研究。选择五个调节角度(α=−5.5°、−5°、0°、5°和10°)来模拟不同的工作条件。在负方向上调整VSV意味着参差角增加并且VSV更加闭合。由于VSV安装在环形叶栅中,部分间隙的高度不均匀,达到跨度的3.8%。结果表明,随着VSV的负调节,总压力损失增加了20.3%,并出现了大面积的角分离。流出角沿径向方向也更加扭曲。与固定配置定子的比较表明,尽管VSV会导致更高的损失,但它确实在调节流出角方面发挥了重要作用。
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引用次数: 1
Probabilistic analysis of maximum mode shape for mistuned blisk 失谐叶盘最大振型的概率分析
IF 0.9 4区 工程技术 Q3 Engineering Pub Date : 2022-07-18 DOI: 10.1515/tjj-2021-0065
Bin Bai, Dongmeng Shi, Zuodong Xu, Xiangdong Liu, Chuxiong Xie, Wujin Zhang, Xinglong Zhang, Xuan Wu
Abstract The high-fidelity finite element model (HFFEM) and Monte Carlo (MC) simulation of the blisk involve large number of calculations, which leads to low computational efficiency. In this case, an improved quasi-static mode compensation method (IQSMCM) and quadratic function-extremum response surface method (QF-ERSM) are proposed to investigate the probability distribution of mistuned blisk based on its vibration characteristics. The number of nodes and elements of IQSMCM relative to HFFEM are, respectively, reduced by 79.66 and 80.03%. Thus, the degrees of freedoms (DOFs) of IQSMCM are obviously reduced compared with that of HFFEM, and its computational efficiency is obviously increased. The maximum displacement shape (MDS) is investigated via IQSMCM. The computational efficiency is enhanced in the condition of ensuring the computational accuracy. Based on the investigation of maximum mode shape, the probability analysis is performed via QF-ERSM. The computational accuracy of QF-ERSM is improved by 93.80% compared with that of MC. Furthermore, the computational efficiency of QF-ERSM is higher 57.06% than that of QF-RSM. The sample history, extremum response surface function, sample history and distribution histogram of MDS are obtained via QF-ERSM, which provides an important guidance for the reliability research of the mistuned blisk. This research can be applied not only to aeroengine’s blisk but also to other large and complex mechanical structures in practical engineering.
摘要:飞盘的高保真有限元模型(HFFEM)和蒙特卡罗模拟(MC)涉及大量的计算,导致计算效率低。针对这种情况,提出了一种改进的准静态模式补偿方法(IQSMCM)和二次函数极值响应面法(QF-ERSM),根据其振动特性研究失谐圆盘的概率分布。与HFFEM相比,IQSMCM的节点数和元素数分别减少了79.66%和80.03%。因此,与HFFEM相比,IQSMCM的自由度明显降低,计算效率明显提高。利用IQSMCM对最大位移形状(MDS)进行了研究。在保证计算精度的前提下,提高了计算效率。在研究最大振型的基础上,利用QF-ERSM进行了概率分析。QF-ERSM的计算精度比MC提高了93.80%,计算效率比QF-RSM提高了57.06%。通过QF-ERSM获得了MDS的样本历史、极值响应面函数、样本历史和分布直方图,为失谐圆盘的可靠性研究提供了重要的指导。该研究不仅可以应用于航空发动机叶片,还可以应用于实际工程中其他大型复杂机械结构。
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引用次数: 0
Unsteady film cooling characteristics of the high-pressure turbine shroud with blade rotation in an aero-engine 航空发动机叶片旋转高压涡轮护罩的非定常膜冷却特性
IF 0.9 4区 工程技术 Q3 Engineering Pub Date : 2022-07-11 DOI: 10.1515/tjj-2021-0032
Z. Kou, Zihao Bao, Guang-chao Li, Xunyan Yin
Abstract Three-dimensional unsteady numerical simulations were conducted to investigate the detailed film cooling mechanism of the high-pressure turbine shroud with the first-stage turbine blade and guide vane for an aero-engine under the high-speed rotation of blades and rotor-stator interaction. The slip mesh was used to realize the relative motion between the rotating blade and the stationary turbine shroud. It is found that the coolant jet is alternately influenced by the hot mainstream, tip clearance leakage flow and leakage vortex due to the high rotational speed of blades. The film cooling characteristics of the turbine shroud significantly present an unsteady and periodic flow and heat transfer phenomenon. The insufficient cooling margin for film holes at the upstream of the blade leading edge can occur not only under high blowing ratios due to the coolant jet liftoff, but also at low blowing ratios due to the insufficient coolant flow rate as a result of the high exit pressure. A novel shroud cooling structure with coolant supply by the added throttle chamber is put forward, and expected to provide better thermal protection for the high-pressure turbine shroud near the leading edge of blades with no extra increase in the total mass flow rate of coolant.
摘要通过三维非定常数值模拟,研究了航空发动机高压涡轮护罩在叶片高速旋转和转子-定子相互作用下,带一级涡轮叶片和导叶的薄膜冷却机理。滑动网格用于实现旋转叶片和固定涡轮护罩之间的相对运动。研究发现,由于叶片转速较高,冷却剂射流交替受到热主流、叶尖间隙泄漏流和泄漏涡流的影响。涡轮护罩的膜冷却特性显著地呈现出不稳定和周期性的流动和传热现象。叶片前缘上游的膜孔的冷却裕度不足不仅可能发生在由于冷却剂射流升空而导致的高吹风比下,而且可能发生在因为高出口压力而导致的冷却剂流速不足而导致的低吹风比下。提出了一种通过增加节流室提供冷却剂的新型围带冷却结构,并希望在不增加冷却剂总质量流量的情况下,为叶片前缘附近的高压涡轮围带提供更好的热保护。
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引用次数: 1
Influence of leading edge point on aerodynamic performance of asymmetric leading edge compressor airfoils 前缘点对非对称前缘压气机翼型气动性能的影响
IF 0.9 4区 工程技术 Q3 Engineering Pub Date : 2022-05-27 DOI: 10.1515/tjj-2021-0054
Guanhua Yang, Limin Gao, Haohao Wang, Longrui Chang
Abstract Leading edge (LE) plays a prominent role in compressor flow. The asymmetric leading edge (ASYLE) has shown superiorities to symmetric LE in blade aerodynamic performance. However, the influencing rules of ASYLE design parameters are still ambiguous. In this work, numerical calculations were conducted to investigate the influencing effects of LE point curvature and position. The results show that the operating range of ASYLE blades expand with the decrease of LE point curvature, which helps to moderate LE flow acceleration, while the LE point position mainly affects the operating range. It is also revealed that the SSLE curvature peak is supposed to be close to LE point, and the maximum value of PSLE curvature should be restricted.
摘要前缘在压气机流动中起着重要的作用。非对称前缘在叶片气动性能上优于对称前缘。然而,style设计参数的影响规律仍然不明确。本文通过数值计算研究了LE点曲率和位置的影响。结果表明:yle叶片的工作范围随着LE点曲率的减小而扩大,有助于调节LE流加速,而LE点位置主要影响工作范围;结果表明,单轴LE曲率峰值应接近LE点,并应限制单轴LE曲率最大值。
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引用次数: 2
Gas dynamic analysis of the modern single shaft gas turbine engine flow path 现代单轴燃气轮机流道气体动力学分析
IF 0.9 4区 工程技术 Q3 Engineering Pub Date : 2022-05-26 DOI: 10.1515/tjeng-2022-0019
S. Morhun, S. Vilkul
Abstract The paper outlines a finite volumes refined mathematical model of the working gas flow in the flow path of the three stage modern single shaft gas turbine engine that can be used in floating power plants. Such mathematical model based on the finite volumes of hexagonal-type was constructed using the three-dimensional Navier–Stokes equations for the case of viscous working fluid flow. For the problem solution such boundary conditions as “inlet’, “outlet” and “wall” have been used. The calculation is carried out in a non-stationary setting with a time step of 1.5974 × 10−6 s, which corresponds to the angle of rotation of the rotor, relative to the stator, of 0.09°. The total number of time iterations is 350. Also, it was shown that the variation field of pressure on the blades feather surfaces and the gas flow velocity due to rotation are the critical factors, causing the blades vibration. The result was confirmed with the experiment. The obtained results would be used as a base for further investigations of gas flow pressure field on the blades surface, because the gas flow pressure are key factors, causing the rotor forced vibration, and as initial data for their fatigue strength and crack study.
摘要本文建立了可用于浮动电站的三级现代单轴燃气轮机流道内工作气流的有限体积精细数学模型。针对粘性工质流动,采用三维Navier-Stokes方程,建立了基于六边形有限体积的数学模型。对于问题的求解,采用了“入口”、“出口”和“壁面”等边界条件。计算是在非平稳设置下进行的,时间步长为1.5974 × 10−6 s,对应于转子相对于定子的旋转角度为0.09°。时间迭代的总次数是350。结果表明,叶片羽面压力的变化场和旋转引起的气流速度是引起叶片振动的关键因素。实验结果证实了这一结论。所得结果可作为进一步研究叶片表面气体流动压力场的基础,因为气体流动压力是引起转子强迫振动的关键因素,也是叶片疲劳强度和裂纹研究的初始数据。
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引用次数: 0
Aero engine health monitoring, diagnostics and prognostics for condition-based maintenance: an overview 基于状态维护的航空发动机健康监测、诊断和预测:概述
IF 0.9 4区 工程技术 Q3 Engineering Pub Date : 2022-05-12 DOI: 10.1515/tjeng-2022-0020
Narahari Rath, R. Mishra, A. Kushari
Abstract Aero engine performance deterioration highly influences its reliability, availability and life cycle. Predictive maintenance is therefore a key figure within Industry 4.0, which guarantees high availability and reduced downtime thus reduced operational costs for both military and civil engines. This leads to maintenance on demand and needs an effective engine health monitoring system. This paper overviews the work carried out on aero engine health monitoring, diagnostic and prognostic techniques based on gas path performance parameters. The inception of performance monitoring and its evolution over time, techniques used to establish a high-quality data base using engine model performance adaptation, and effects of computationally intelligent techniques on promoting the implementation of engine fault diagnosis are reviewed. Generating dependable information about the health condition of the engine is therefore a requisite for a successful implementation of condition-based maintenance. Based on this study, further research can be attempted to predict residual life of critical components using degradation pattern from aero engine performance data bank which will be an invaluable asset for engine designers as well as for operators.
摘要航空发动机性能退化严重影响其可靠性、可用性和寿命。因此,预测性维护是工业4.0中的一个关键数字,它保证了高可用性和减少停机时间,从而降低了军用和民用发动机的运营成本。这导致了按需维护,并需要一个有效的发动机健康监测系统。本文综述了基于气路性能参数的航空发动机健康监测、诊断和预测技术的研究进展。综述了性能监测的起源及其随时间的演变,使用发动机模型性能自适应建立高质量数据库的技术,以及计算智能技术在促进发动机故障诊断实施方面的作用。因此,生成关于发动机健康状况的可靠信息是成功实施基于状况的维护的必要条件。基于这项研究,可以尝试使用航空发动机性能数据库中的退化模式来预测关键部件的剩余寿命,这将是发动机设计者和操作员的宝贵财富。
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引用次数: 12
期刊
International Journal of Turbo & Jet-Engines
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