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Unsteady film cooling characteristics of the high-pressure turbine shroud with blade rotation in an aero-engine 航空发动机叶片旋转高压涡轮护罩的非定常膜冷却特性
IF 0.9 4区 工程技术 Q4 ENGINEERING, AEROSPACE Pub Date : 2022-07-11 DOI: 10.1515/tjj-2021-0032
Z. Kou, Zihao Bao, Guang-chao Li, Xunyan Yin
Abstract Three-dimensional unsteady numerical simulations were conducted to investigate the detailed film cooling mechanism of the high-pressure turbine shroud with the first-stage turbine blade and guide vane for an aero-engine under the high-speed rotation of blades and rotor-stator interaction. The slip mesh was used to realize the relative motion between the rotating blade and the stationary turbine shroud. It is found that the coolant jet is alternately influenced by the hot mainstream, tip clearance leakage flow and leakage vortex due to the high rotational speed of blades. The film cooling characteristics of the turbine shroud significantly present an unsteady and periodic flow and heat transfer phenomenon. The insufficient cooling margin for film holes at the upstream of the blade leading edge can occur not only under high blowing ratios due to the coolant jet liftoff, but also at low blowing ratios due to the insufficient coolant flow rate as a result of the high exit pressure. A novel shroud cooling structure with coolant supply by the added throttle chamber is put forward, and expected to provide better thermal protection for the high-pressure turbine shroud near the leading edge of blades with no extra increase in the total mass flow rate of coolant.
摘要通过三维非定常数值模拟,研究了航空发动机高压涡轮护罩在叶片高速旋转和转子-定子相互作用下,带一级涡轮叶片和导叶的薄膜冷却机理。滑动网格用于实现旋转叶片和固定涡轮护罩之间的相对运动。研究发现,由于叶片转速较高,冷却剂射流交替受到热主流、叶尖间隙泄漏流和泄漏涡流的影响。涡轮护罩的膜冷却特性显著地呈现出不稳定和周期性的流动和传热现象。叶片前缘上游的膜孔的冷却裕度不足不仅可能发生在由于冷却剂射流升空而导致的高吹风比下,而且可能发生在因为高出口压力而导致的冷却剂流速不足而导致的低吹风比下。提出了一种通过增加节流室提供冷却剂的新型围带冷却结构,并希望在不增加冷却剂总质量流量的情况下,为叶片前缘附近的高压涡轮围带提供更好的热保护。
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引用次数: 1
Influence of leading edge point on aerodynamic performance of asymmetric leading edge compressor airfoils 前缘点对非对称前缘压气机翼型气动性能的影响
IF 0.9 4区 工程技术 Q4 ENGINEERING, AEROSPACE Pub Date : 2022-05-27 DOI: 10.1515/tjj-2021-0054
Guanhua Yang, Limin Gao, Haohao Wang, Longrui Chang
Abstract Leading edge (LE) plays a prominent role in compressor flow. The asymmetric leading edge (ASYLE) has shown superiorities to symmetric LE in blade aerodynamic performance. However, the influencing rules of ASYLE design parameters are still ambiguous. In this work, numerical calculations were conducted to investigate the influencing effects of LE point curvature and position. The results show that the operating range of ASYLE blades expand with the decrease of LE point curvature, which helps to moderate LE flow acceleration, while the LE point position mainly affects the operating range. It is also revealed that the SSLE curvature peak is supposed to be close to LE point, and the maximum value of PSLE curvature should be restricted.
摘要前缘在压气机流动中起着重要的作用。非对称前缘在叶片气动性能上优于对称前缘。然而,style设计参数的影响规律仍然不明确。本文通过数值计算研究了LE点曲率和位置的影响。结果表明:yle叶片的工作范围随着LE点曲率的减小而扩大,有助于调节LE流加速,而LE点位置主要影响工作范围;结果表明,单轴LE曲率峰值应接近LE点,并应限制单轴LE曲率最大值。
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引用次数: 2
Gas dynamic analysis of the modern single shaft gas turbine engine flow path 现代单轴燃气轮机流道气体动力学分析
IF 0.9 4区 工程技术 Q4 ENGINEERING, AEROSPACE Pub Date : 2022-05-26 DOI: 10.1515/tjeng-2022-0019
S. Morhun, S. Vilkul
Abstract The paper outlines a finite volumes refined mathematical model of the working gas flow in the flow path of the three stage modern single shaft gas turbine engine that can be used in floating power plants. Such mathematical model based on the finite volumes of hexagonal-type was constructed using the three-dimensional Navier–Stokes equations for the case of viscous working fluid flow. For the problem solution such boundary conditions as “inlet’, “outlet” and “wall” have been used. The calculation is carried out in a non-stationary setting with a time step of 1.5974 × 10−6 s, which corresponds to the angle of rotation of the rotor, relative to the stator, of 0.09°. The total number of time iterations is 350. Also, it was shown that the variation field of pressure on the blades feather surfaces and the gas flow velocity due to rotation are the critical factors, causing the blades vibration. The result was confirmed with the experiment. The obtained results would be used as a base for further investigations of gas flow pressure field on the blades surface, because the gas flow pressure are key factors, causing the rotor forced vibration, and as initial data for their fatigue strength and crack study.
摘要本文建立了可用于浮动电站的三级现代单轴燃气轮机流道内工作气流的有限体积精细数学模型。针对粘性工质流动,采用三维Navier-Stokes方程,建立了基于六边形有限体积的数学模型。对于问题的求解,采用了“入口”、“出口”和“壁面”等边界条件。计算是在非平稳设置下进行的,时间步长为1.5974 × 10−6 s,对应于转子相对于定子的旋转角度为0.09°。时间迭代的总次数是350。结果表明,叶片羽面压力的变化场和旋转引起的气流速度是引起叶片振动的关键因素。实验结果证实了这一结论。所得结果可作为进一步研究叶片表面气体流动压力场的基础,因为气体流动压力是引起转子强迫振动的关键因素,也是叶片疲劳强度和裂纹研究的初始数据。
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引用次数: 0
Aero engine health monitoring, diagnostics and prognostics for condition-based maintenance: an overview 基于状态维护的航空发动机健康监测、诊断和预测:概述
IF 0.9 4区 工程技术 Q4 ENGINEERING, AEROSPACE Pub Date : 2022-05-12 DOI: 10.1515/tjeng-2022-0020
Narahari Rath, R. Mishra, A. Kushari
Abstract Aero engine performance deterioration highly influences its reliability, availability and life cycle. Predictive maintenance is therefore a key figure within Industry 4.0, which guarantees high availability and reduced downtime thus reduced operational costs for both military and civil engines. This leads to maintenance on demand and needs an effective engine health monitoring system. This paper overviews the work carried out on aero engine health monitoring, diagnostic and prognostic techniques based on gas path performance parameters. The inception of performance monitoring and its evolution over time, techniques used to establish a high-quality data base using engine model performance adaptation, and effects of computationally intelligent techniques on promoting the implementation of engine fault diagnosis are reviewed. Generating dependable information about the health condition of the engine is therefore a requisite for a successful implementation of condition-based maintenance. Based on this study, further research can be attempted to predict residual life of critical components using degradation pattern from aero engine performance data bank which will be an invaluable asset for engine designers as well as for operators.
摘要航空发动机性能退化严重影响其可靠性、可用性和寿命。因此,预测性维护是工业4.0中的一个关键数字,它保证了高可用性和减少停机时间,从而降低了军用和民用发动机的运营成本。这导致了按需维护,并需要一个有效的发动机健康监测系统。本文综述了基于气路性能参数的航空发动机健康监测、诊断和预测技术的研究进展。综述了性能监测的起源及其随时间的演变,使用发动机模型性能自适应建立高质量数据库的技术,以及计算智能技术在促进发动机故障诊断实施方面的作用。因此,生成关于发动机健康状况的可靠信息是成功实施基于状况的维护的必要条件。基于这项研究,可以尝试使用航空发动机性能数据库中的退化模式来预测关键部件的剩余寿命,这将是发动机设计者和操作员的宝贵财富。
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引用次数: 12
Performance enhancement and flow separation control in an S-duct by air injection 空气喷射增强S型管道的性能和流分离控制
IF 0.9 4区 工程技术 Q4 ENGINEERING, AEROSPACE Pub Date : 2022-05-12 DOI: 10.1515/tjj-2021-0063
Xi Gao, Zhiyuan Cao, Xiang Zhang, Fei Zhang, Jing Yang, Bo Liu
Abstract With the purpose of investigating the effect mechanism of injection on flow separation of the S-duct, different single-hole schemes were investigated and compared with double-hole schemes. Results show that, the performance of S-duct can be improved by using injection. The optimal scheme in this study is a double-hole injection scheme with two holes located at the same axial position. Flow separation reduction and a 16.9% reduction of loss coefficient were achieved by injection with an injection coefficient of 0.46% in each hole. The flow mechanisms are that, firstly, high momentum fluid is injected to separated flow by air injection; secondary, high momentum flow is transported to flow near downside wall by injection vortex. The position effect, injection flow rate effect and hole shape effect were also discussed. For double-hole scheme, the scheme with two holes located different axial positions generates a stronger vortex by mixing two injection vortexes and enhances secondary flow. Though the flow separation is reduced, a severe nonuniform flow field at outlet is formed. Due to the less swirling flow achieved at outlet of S-duct by Double-y scheme, it can offer a more uniform flow field for downstream compressor and has a better control effectiveness.
摘要为了研究喷射对S型管流分离的影响机理,研究了不同的单孔方案,并与双孔方案进行了比较。结果表明,注射成型可以改善S型管的性能。本研究中的最佳方案是两个孔位于同一轴向位置的双孔注射方案。通过在每个孔中注入0.46%的注入系数,实现了流分离减少和损失系数减少16.9%。其流动机理是:首先,通过空气喷射将高动量流体喷射到分离流中;二次高动量流通过注入涡流被输送到下壁附近。还讨论了位置效应、注入流量效应和孔形效应。对于双孔方案,两个孔位于不同轴向位置的方案通过混合两个注入涡流产生更强的涡流,并增强二次流。虽然减少了流动分离,但在出口处形成了严重的不均匀流场。由于双y方案在S型风管出口处实现的旋流较少,因此可以为下游压缩机提供更均匀的流场,并具有更好的控制效果。
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引用次数: 0
Heat transfer distribution of single oblique jet impingement in crossflow under different inlet conditions 不同进口条件下单斜射流在横流中的换热分布
IF 0.9 4区 工程技术 Q4 ENGINEERING, AEROSPACE Pub Date : 2022-04-13 DOI: 10.1515/tjeng-2021-0029
Juan He, Qinghua Deng, K. Xiao, Z. Feng
Abstract To further reveal the interaction between crossflow and jet, single oblique jet impingement in crossflow is studied. The influences of Reynolds number (Re = 3750–15,000), oblique angle (θ = 50°–90°), jet intake mode (jet normal to inlet plane and jet along hole axis), crossflow ratio (CR = 0.1–0.3) and temperature ratio (TR = 1.0–1.2) are considered. For both jet intake modes, with the decrease of θ, the peak value of Nusselt number increases and its location shifts upstream. The Nusselt number for case of jet normal to inlet plane is higher than that of jet along hole axis with wider lateral coverage range. The CR affects the convection heat transfer between crossflow and target surface, and it also affects the interaction between crossflow and jet. Synthetically, the best heat transfer appears at CR = 0.2. The Nusselt number decreases sharply when TR goes from 1.0 to 1.1, while the decline trend slows down when TR goes from 1.1 to 1.2.
为了进一步揭示横流与射流的相互作用,研究了横流中单斜射流的撞击。考虑了雷诺数(Re = 3750 ~ 15000)、斜角(θ = 50°~ 90°)、进气方式(喷流垂直于进口平面和喷流沿孔轴方向)、横流比(CR = 0.1 ~ 0.3)和温度比(TR = 1.0 ~ 1.2)的影响。对于两种进气模式,随着θ的减小,努塞尔数的峰值增大,其位置上移。射流垂直于进口平面时的努塞尔数高于沿孔轴方向的努塞尔数,且射流横向覆盖范围较宽。对流换热影响着横流与靶面的对流换热,也影响着横流与射流的相互作用。综合来看,CR = 0.2时传热效果最佳。当TR从1.0到1.1时,Nusselt数急剧下降,而当TR从1.1到1.2时,下降趋势放缓。
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引用次数: 0
Experimental and numerical investigation on the effect of turboprop engine exhaust gas impingement on pusher aircraft 涡轮螺旋桨发动机废气撞击对推进飞机影响的实验与数值研究
IF 0.9 4区 工程技术 Q4 ENGINEERING, AEROSPACE Pub Date : 2022-04-04 DOI: 10.1515/tjj-2022-0011
C. Vinay, Kumar Gottegere Narayanappa, Y. Giridhara Babu
Abstract Turboprop engines require an exhaust nozzle or stub to duct the engine exhaust flue gas outboard of the aircraft. The design of these exhaust stubs are dictated primarily by the aircraft’s configuration. In pusher aircraft, the exhaust stubs are designed to minimize the exposure of the flue gases from the engine exhaust on the propeller blades and fuselage. A fluid-thermal-structure coupling analysis is performed to understand the thermal effects of the engine exhaust jet flow on the thermo-mechanical behavior of pusher configured light transport aircraft propeller and structure. The steady thermal flow field of the aircraft with forward and reverse thrust, in which propeller blade angle variations were analyzed for different aircraft speed. The present work investigates a three-dimensional analysis of flow around the nacelle-airframe and the effect of exhaust flue gas impingement on the propeller blade surface. Based on the insights from the numerical results, the designed exhaust duct was integrated on the aircraft and carried out ground static and flight testing for various flight operating conditions in which propeller blade and fuselage surface temperature were measured. Numerical and experimental results are compared and validated for certain flight conditions and found satisfactory.
摘要涡轮螺旋桨发动机需要一个排气喷嘴或排气管,将发动机的废气输送到飞机外侧。这些排气管的设计主要由飞机的配置决定。在推进式飞机中,排气管设计用于最大限度地减少发动机排气中的烟气暴露在螺旋桨叶片和机身上。进行了流体-热-结构耦合分析,以了解发动机排气射流对推进器配置的轻型运输机螺旋桨和结构的热机械性能的热影响。分析了具有正向和反向推力的飞机的稳态热流场,其中螺旋桨叶片角度在不同飞机速度下的变化。本工作研究了机舱机身周围流动的三维分析以及排气冲击对螺旋桨叶片表面的影响。基于数值结果的见解,将设计的排气管集成在飞机上,并在各种飞行工况下进行了地面静态和飞行测试,其中测量了螺旋桨叶片和机身表面温度。对某些飞行条件下的数值结果和实验结果进行了比较和验证,结果令人满意。
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引用次数: 1
Numerical and experimental investigations of tip clearance effects in a high-flow-coefficient centrifugal compressor 大流量系数离心压气机叶顶间隙效应的数值与实验研究
IF 0.9 4区 工程技术 Q4 ENGINEERING, AEROSPACE Pub Date : 2022-03-28 DOI: 10.1515/tjj-2022-0002
Chenxi Zhao, Chang-Hyun Yang, Chenqing Zhang, Xiaotian Zhang, G. Xi
Abstract This paper focuses on the investigation of the blade deformation and tip clearance effects of a high-flow-coefficient centrifugal compressor. Blade deformation caused by the pressure load and centrifugal load under operating condition is considered by fluid/solid interaction method to simulate the stage performance accurately. Hence the numerical results are in good agreement with the experimental data. The blade deformation is then analyzed in detail. Also, the effect of the size of tip clearance is studied by evaluating the performance with five various gaps. The result shows that the increment of the tip clearance from 0 to 2.0 mm leads to a 5.14% peak efficiency decline. However, increasing tip gap contributes to enlarge the stable operating range in terms of stall margin and choke margin.
本文主要研究了高流量系数离心压缩机叶片变形和叶尖间隙的影响。为了准确地模拟级性能,采用流固耦合方法考虑了运行工况下压力载荷和离心载荷引起的叶片变形。因此,数值计算结果与实验数据吻合较好。然后对叶片的变形进行了详细分析。此外,通过评估五种不同间隙的性能,研究了叶尖间隙大小的影响。结果表明,叶尖间隙从0增加到2.0mm会导致5.14%的峰值效率下降。然而,增加叶尖间隙有助于扩大失速裕度和阻风门裕度方面的稳定运行范围。
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引用次数: 0
Effect of G-type integral squeeze film damper on the dynamic characteristics in rotor system g型整体挤压膜阻尼器对转子系统动态特性的影响
IF 0.9 4区 工程技术 Q4 ENGINEERING, AEROSPACE Pub Date : 2022-03-21 DOI: 10.1515/tjj-2021-0046
Wei Yan, Lidong He, Gang Zhu, Xingyun Jia
Abstract To solve the problems of the nonlinear damping force in the traditional squeeze film damper (SFD), a novel structure of G-type integral squeeze film damper (GISFD) based on ISFD is proposed for the first time. The finite element model and test rig of the ball bearing-rotor system are established to explore the influence of GISFD and ISFD on the dynamic characteristics of the unbalanced rotor system. The results show that both GISFD and ISFD can change the critical speed of the rotor system, reduce the bending strain energy of the shaft, and reduce the bearing dynamic load of the rotor system. Through comparison, it is found that the effect of GISFD is more obvious. The experimental results show that, compared with the unbalanced rotor system without damper, the peak-peak value of amplitude in the rotor system with GISFD and ISFD at 3000 rpm is reduced by 25.53 and 15.81%. The amplitude in the disk at the first-order critical speed is effectively reduced, and the reduction range reach 52.01 and 35.44%, respectively. GISFD has a more significant effect of suppressing unbalanced vibration, and has superior vibration damping performance when compared with ISFD.
摘要针对传统挤压膜阻尼器阻尼力非线性的问题,首次提出了一种基于ISFD的新型g型积分挤压膜阻尼器结构。建立了滚珠轴承-转子系统的有限元模型和试验台,探讨了GISFD和ISFD对不平衡转子系统动态特性的影响。结果表明,GISFD和ISFD都能改变转子系统的临界转速,降低轴的弯曲应变能,降低转子系统的轴承动载荷。通过对比发现,GISFD的效果更为明显。实验结果表明,与不加阻尼器的不平衡转子系统相比,加了GISFD和ISFD的转子系统在3000 rpm时的幅值峰值分别降低了25.53%和15.81%。在一阶临界转速下,盘内幅值有效减小,幅度分别达到52.01和35.44%。GISFD对不平衡振动的抑制效果更为显著,与ISFD相比具有更优越的减振性能。
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引用次数: 1
Development of a one-dimensional code for the initial design of a micro gas turbine mixed flow compressor stage 微型燃气轮机混流式压缩机级初始设计一维代码的开发
IF 0.9 4区 工程技术 Q4 ENGINEERING, AEROSPACE Pub Date : 2022-03-15 DOI: 10.1515/tjj-2022-0008
Hano van Eck, S. J. van der Spuy, T. von Backström
Abstract The use of micro gas turbines (MGTs) for once-off and unique applications means that a rapid turnaround design process is required. The development of a MATLAB® application-based program for the initial design and performance analysis of radial and mixed flow compressors is discussed. The program code is based on one dimensional (1D) mean line flow and loss model theory. For verification, 18 test compressors were developed, covering a wide range of design velocities, mass flow rates and meridional exit angles. Predicted performance results were verified using Numeca/FINE™ Turbo software. Initial comparisons between 1D and Computational Fluid Dynamics (CFD) results did not match well. The 1D software over-predicted compressor performance and provided poor choke prediction. Consequently, empirical models to correct these deviations were derived and implemented into the 1D Application code. The updated 1D code provided a mean choke prediction difference of 1.59% compared to an initial 14.98% difference at the design point. Mean total-to-total isentropic efficiency and pressure ratio reduced to differences of 0.74 and 1.24% from values of 11.23 and 9.31% respectively.
摘要微型燃气轮机(MGT)用于一次性和独特的应用意味着需要快速的周转设计过程。讨论了基于MATLAB®应用程序的径向和混流式压缩机初始设计和性能分析程序的开发。程序代码基于一维(1D)平均线流量和损失模型理论。为了进行验证,开发了18台试验压缩机,涵盖了广泛的设计速度、质量流量和子午出口角。使用Numeca/FINE验证预测性能结果™ Turbo软件。1D和计算流体动力学(CFD)结果之间的初步比较不匹配。1D软件过度预测了压缩机性能,并提供了较差的阻风门预测。因此,导出了校正这些偏差的经验模型,并将其实现到1D应用程序代码中。与设计点处的初始14.98%的差异相比,更新的1D代码提供了1.59%的平均扼流预测差异。平均总等熵效率和压力比分别从11.23%和9.31%降至0.74%和1.24%。
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引用次数: 2
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International Journal of Turbo & Jet-Engines
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