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Numerical investigation of flow control in low-pressure turbine cascade using Gurney Flaps 利用轮尼襟翼控制低压涡轮叶栅流动的数值研究
IF 0.9 4区 工程技术 Q4 ENGINEERING, AEROSPACE Pub Date : 2022-10-13 DOI: 10.1515/tjeng-2022-0045
Mohan Agrawal, Jai Bhan Verma, G. Joshi, S. Chandel, Ved Prakash, R. K. Mishra
Abstract This paper reports the numerical investigations to analyze the effect of the application of Gurney Flaps on various configurations in a Low-Pressure Turbine (LPT) cascade in mitigating the laminar flow separation during low Reynolds number operations. T106 LPT blade of chord 60 mm has been selected for the present study. Gurney Flaps of flat type and quarter round type of a particular height of the chord length are selected. Flaps are provided near the blades’ trailing edges for numerical analysis. The numerical computations are performed using STARCCM+ software, and the K-ω SST turbulence Model is used for turbulence closure. The studies are performed at various Reynolds numbers ranging from 37,500 to 138,750 to understand the application of various configurations of Gurney Flap vis a vis turbine blade without Gurney Flap. Performance parameters such as lift coefficient, drag coefficient, aerodynamic efficiency, and static pressure distributions over the blade surface are used to analyse the alterations in the performance of aerodynamic characteristics of the LPT Blade. All the Gurney Flap configurations improved the overall blade aerodynamics. Among these configurations, the flat Gurney Flap configuration is found to be superior as it improves the aerodynamic efficiency of the blade.
摘要本文通过数值研究,分析了在低压涡轮(LPT)叶栅中不同构型的轮尼襟翼的应用对减轻低雷诺数运行时层流分离的影响。本研究选用弦型60mm的T106 LPT叶片。选择和弦长度的特定高度的平型和四分之一圆型轮盖。在叶片后缘附近设置了襟翼,以便进行数值分析。数值计算采用STARCCM+软件进行,湍流闭合采用K-ω SST湍流模型。研究在37,500到138,750的不同雷诺数下进行,以了解不同配置的轮尼襟翼对无轮尼襟翼的涡轮叶片的应用。利用升力系数、阻力系数、气动效率、叶片表面静压分布等性能参数分析LPT叶片气动特性性能的变化。所有的轮尼襟翼配置都改善了叶片的整体空气动力学。在这些配置中,平轮尼襟翼配置被发现是优越的,因为它提高了叶片的气动效率。
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引用次数: 0
Optimization of ACE mode transition control schedule considering geometric adjustment speed 考虑几何调整速度的ACE模式转换控制方案优化
IF 0.9 4区 工程技术 Q4 ENGINEERING, AEROSPACE Pub Date : 2022-10-03 DOI: 10.1515/tjeng-2022-0010
Keran Song, Linyuan Jia, Yu-chun Chen, Tian Tan, Peiyang Fan
Abstract Aiming to optimize the mode transition control schedule of the adaptive cycle engine (ACE), an optimization method based on a gradient algorithm was proposed. During the mode transition, the compressor surge margin, the total turbine inlet temperature and the combustion chamber fuel-air ratio are not exceeded. The integration of thrust by time was selected as the optimization objective. The geometric parameters were updated via the optimization target derivative. The speed limit of the geometric adjustment mechanism was also considered in the optimization process. The control schedules of two mode transition processes, from triple to double bypass mode and from double to triple-bypass mode were optimized. The optimization method presented in this paper can be applied to various mode transitions and the geometric adjustment speed meets all the constraints.
摘要针对自适应循环发动机(ACE)模式转换控制调度的优化问题,提出了一种基于梯度算法的优化方法。在模态转换过程中,压气机喘振裕度、涡轮进口总温度和燃烧室燃料空气比均不超过。选择推力随时间的积分作为优化目标。通过优化目标导数更新几何参数。优化过程中还考虑了几何调节机构的速度极限。优化了从三通到双通、从双通到三通两种模式转换过程的控制时序。本文提出的优化方法适用于各种模式转换,且几何调整速度满足所有约束条件。
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引用次数: 0
Development and application of a profile loss model considering the low-Re effect in low-pressure turbine 考虑低压涡轮低re效应的叶型损失模型的建立与应用
IF 0.9 4区 工程技术 Q4 ENGINEERING, AEROSPACE Pub Date : 2022-09-23 DOI: 10.1515/tjeng-2022-0052
W. Jia, Q. Kong, Guanyun Xiao, Handong Mu
Abstract To improve the prediction accuracy of profile loss at low Reynolds number, a typical low-pressure turbine cascade T106D-EIZ was selected to numerically investigate the effect of Reynolds number on turbine cascade flow. A detailed analysis of profile loss was performed and a profile loss model considering the low-Re effect was developed. Results showed that the incidence angle has a great effect on the inlet and outlet Mach number at low Reynolds number, and the variation of inlet and outlet Mach number further affects the blade profile loss. A correction factor was introduced to consider the effect of incidence angle and Mach number on the profile loss. The profile loss coefficient and stalling incidence angle were both extended to lower Reynolds number based on the numerical results. A Smart Through Flow Analysis Program (STFAP) was developed using the finite volume method to solve the circumferentially averaged Euler equations of S2 surface. Aerodynamic performance of E3 5-stage low-pressure turbine was predicted by STFAP coupled with low-Re profile loss model. Compared with K-O model, the prediction accuracy of efficiency of low-pressure turbine last stage is improved by nearly 1.1 percentage points when the 5-stage low-pressure turbine is in a low Reynolds number state.
摘要为了提高低雷诺数下叶型损失的预测精度,选取典型的低压涡轮叶栅T106D-EIZ,对雷诺数对涡轮叶栅流动的影响进行了数值研究。对剖面损失进行了详细分析,并建立了考虑低Re效应的剖面损失模型。结果表明,在低雷诺数条件下,入射角对进出口马赫数有很大影响,进出口马赫数来进一步影响叶片型面损失。引入了一个修正因子来考虑入射角和马赫数对剖面损失的影响。基于数值结果,将型面损失系数和失速入射角都扩展到较低的雷诺数。利用有限体积法开发了一个智能贯流分析程序(STFAP)来求解S2曲面的周向平均Euler方程。利用STFAP结合低Re剖面损失模型对E3五级低压汽轮机的气动性能进行了预测。与K-O模型相比,当5级低压涡轮机处于低雷诺数状态时,低压涡轮机末级效率的预测精度提高了近1.1个百分点。
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引用次数: 0
Vortex structure control based bleed in axial compressor cascade with tip clearance using large eddy simulation 基于大涡模拟的轴流压气机叶栅间隙排流涡结构控制
IF 0.9 4区 工程技术 Q4 ENGINEERING, AEROSPACE Pub Date : 2022-09-22 DOI: 10.1515/tjj-2022-0047
Yun Gong, Shaowen Chen, Cong Zeng
Abstract As an essential component, the bleed system plays a critical role in supplying turbine cooling air, guaranteeing stage matching, pressurizing the cabin, and de-icing at the wing and engine inlet. However, the extraction of the bleeding air from the compressor causes the engine efficiency degradation and thrust deficit. Therefore, flow control based on bleed is conducted to compensate the bleed induced disadvantages. The influence of the circumferential bleeding slot location on the tip leakage vortex and passage vortex controlling in a compressor cascade with the tip clearance is numerically studied using large eddy simulation. Three bleed configurations and the smooth casing configuration are investigated. 17.11% loss reduction is obtained through bleeding at 10% c x upstream of the blade leading edge with a bleeding rate of 2.76%. The vortex structures and flow patterns are compared and analyzed to reveal the controlling mechanism. Subsequently, the axial vorticity and loss evolution is discussed, and the interaction between the primary flow and bleeding air is revealed. It’s found that bleeding slot placed within the blade passage is exposed into a highly static pressure gradient, and this causes the bleeding air flows into and spills out the bleeding slot and leads to unnecessary loss. Moreover, the influence of large bleeding rate and inlet boundary layer is assessed.
摘要作为一个重要部件,引气系统在提供涡轮冷却空气、保证级匹配、对机舱加压以及机翼和发动机进气口除冰方面发挥着关键作用。然而,从压缩机抽取排出的空气会导致发动机效率下降和推力不足。因此,进行基于放气的流量控制以补偿放气引起的缺点。采用大涡模拟方法,研究了带叶尖间隙的压气机叶栅中周向泄流槽位置对叶尖泄漏涡和通道涡控制的影响。研究了三种泄放配置和光滑套管配置。通过在叶片前缘上游10%c x处放散,放散率为2.76%,可减少17.11%的损失。对涡流结构和流型进行了比较分析,揭示了控制机理。随后,讨论了轴向涡度和损失的演变,揭示了一次流与引气之间的相互作用。研究发现,放置在叶片通道内的放气槽暴露在高度静态的压力梯度中,这会导致放气流入和溢出放气槽,并导致不必要的损失。此外,还评估了大抽气率和入口边界层的影响。
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引用次数: 0
Research on the influence of honeycomb cell blockage on the seal leakage characteristics 蜂窝室堵塞对密封泄漏特性影响的研究
IF 0.9 4区 工程技术 Q4 ENGINEERING, AEROSPACE Pub Date : 2022-09-06 DOI: 10.1515/tjj-2022-0031
Chunrui Liu, Ze Yan, Xuezhi Wang, Lidong He, Xingyun Jia, Wenhao Wang
Abstract The accumulation of catalyst dust at the honeycomb seal for a long time will lead to the honeycomb seal cell blockage, weaken the seal effect of the honeycomb seal, and directly affect the safe and stable operation of the flue gas turbine. Therefore, a research on the influence of honeycomb cell blockage on the seal leakage characteristics is carried out. The flow field model of honeycomb seal is established, and the influence of cell blockage on the leakage characteristics of honeycomb seal is analyzed. A seal leakage characteristic experiment bench is built, and the numerical simulation results are verified by the experiment bench. Compared with the honeycomb seal without blockage, the leakage of the honeycomb seal with a blockage rate of 25% increases by about 6.5%, while the leakage of the honeycomb seal with a blockage rate of 25% obtained by the experiment increases by about 6.3%. The numerical simulation results are in good agreement with the experimental results. The results of this research provide theoretical support for revealing the seal leakage characteristics of honeycomb seals under blockage faults.
摘要催化剂粉尘长期在蜂窝密封处积聚,会导致蜂窝密封槽堵塞,削弱蜂窝密封的密封效果,直接影响烟气轮机的安全稳定运行。因此,对蜂窝室堵塞对密封泄漏特性的影响进行了研究。建立了蜂窝密封的流场模型,分析了蜂窝腔堵塞对蜂窝密封泄漏特性的影响。建立了密封泄漏特性试验台,并对数值模拟结果进行了验证。与无堵塞的蜂窝密封相比,堵塞率为25%的蜂窝密封的泄漏量增加了约6.5%,而实验得到的堵塞率为25%的蜂窝密封的泄漏量增加了约6.3%。数值模拟结果与实验结果吻合较好。研究结果为揭示阻塞断层作用下蜂窝密封泄漏特性提供了理论支持。
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引用次数: 1
Research on temperature rise characteristics of end V-groove ring seal 端面v型槽环密封温升特性研究
IF 0.9 4区 工程技术 Q4 ENGINEERING, AEROSPACE Pub Date : 2022-08-29 DOI: 10.1515/tjj-2022-0013
Le Zhang, Lidong He, Ze Yan, Weize Dai, Xingyun Jia, Chunrui Liu, Wenhao Wang
Abstract Aiming at the problem of frictional heat generation under high pressure and high speed of the piston ring, the V-groove piston ring is proposed. The finite element analysis method is used to compare and analyze the temperature distribution law of the traditional piston ring and V-groove piston ring. The experimental study on the temperature rise of the piston ring seal is carried out by using the high-pressure and high-speed rotating sealing experimental bench. The experimental results are consistent with the simulation results. The results show that when the rotor speed increases by 1000 rpm, the temperature rise of the traditional piston ring increases by 18.4%, the V-groove piston ring increases by 17.2%. For every 0.5 MPa increase in the pressure applied to the piston ring, the temperature rise of the traditional piston ring increases by 9.2%, the V-groove piston ring increases by 5.8%. The same under the working conditions, the temperature rise of the V-groove piston ring is reduced by 21–29% compared with the traditional piston ring, and the leakage of the V-groove piston ring is reduced by 12–19% compared with the traditional piston ring. The synergistic design of low temperature rises and low leakage of the piston ring.
摘要针对活塞环在高压高速下产生摩擦热的问题,提出了v型槽活塞环。采用有限元分析方法对传统活塞环和v型槽活塞环的温度分布规律进行了比较分析。利用高压高速旋转密封试验台对活塞环密封温升进行了实验研究。实验结果与仿真结果吻合较好。结果表明:当转子转速每增加1000 rpm时,传统活塞环的温升提高18.4%,v型槽活塞环的温升提高17.2%;施加在活塞环上的压力每增加0.5 MPa,传统活塞环的温升提高9.2%,v型槽活塞环的温升提高5.8%。同样在工作条件下,v型槽活塞环的温升比传统活塞环降低21-29%,v型槽活塞环的泄漏量比传统活塞环减少12-19%。低温升和低泄漏活塞环的协同设计。
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引用次数: 0
Effect of self-recirculating casing treatment on the unsteady flow and stability of counter-rotating axial-flow compressor 自循环机壳处理对对对旋轴流压缩机非定常流动及稳定性的影响
IF 0.9 4区 工程技术 Q4 ENGINEERING, AEROSPACE Pub Date : 2022-08-23 DOI: 10.1515/tjj-2022-0016
Yanchao Guo, Limin Gao, X. Mao
Abstract Counter-rotating axial-flow compressor (CRAC) is a promising technology to enhance the thrust-to-weight ratio of aero-engines. Self-recirculating casing treatment (SRCT) is an efficient flow control technique for increasing stall margin in conventional compressors. With the purpose of investigating the applicability and mechanism of SRCT in the CRACs, a two-stage CRAC is selected to investigate the stability enhancement mechanism of SRCT and its effect on the unsteady flow near the rotor tip, and the effect of injector location on the stability improvement capacity of SRCT is also studied. Results show that about 7.73% stall margin improvement can be achieved by configuring the SRCT on the near rotor top, and the injector location also has a significant influence on the stability expansion potential of SRCT. The SRCT delays the stall occurrence by weakening the intensity of tip leakage flow (TLF) and restraining the leading-edge spillages of TLF. The SRCT reduces the unsteady interference between the adjacent rotors by receding the disturbance of the upstream wake and inhibiting the potential flow effect of the downstream. Furthermore, the SRCT reduces the self-excited oscillation frequency of TLF and damps its fluctuation amplitude.
反向旋转轴流压气机(CRAC)是一种很有前途的提高航空发动机推重比的技术。自循环机匣处理(SRCT)是一种提高常规压缩机失速余量的有效流动控制技术。为了研究SRCT在CRAC中的适用性和机理,选择了两级crc,研究了SRCT的增稳机理及其对转子尖端附近非定常流场的影响,并研究了喷油器位置对SRCT增稳能力的影响。结果表明,在近旋翼顶部配置SRCT可提高约7.73%的失速裕度,喷油器位置对SRCT的稳定膨胀势也有显著影响。SRCT通过减弱叶尖泄漏流强度和抑制叶尖泄漏流的前缘溢出来延缓失速的发生。SRCT通过减弱上游尾迹的扰动和抑制下游的势流效应来减小相邻转子间的非定常干扰。此外,SRCT降低了TLF的自激振荡频率,抑制了其波动幅度。
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引用次数: 3
The aerothermal performance of turbine blade squealer tip at various Reynolds numbers and Mach numbers with moving endwall 不同雷诺数和马赫数下涡轮叶片尖部的气动热性能
IF 0.9 4区 工程技术 Q4 ENGINEERING, AEROSPACE Pub Date : 2022-08-18 DOI: 10.1515/tjj-2022-0040
Shaowen Chen, Cong Zeng, Zhi-yan Zhou, Weihang Li
Abstract The changes of operating conditions can lead to variations in the aerodynamic conditions of the turbine blades. Then numerical studies are conducted to study the aerothermal performance of the turbine blade with a squealer tip at various Reynolds numbers (Re) and exit Mach numbers (Ma) with moving endwall. Besides, the effect of the rim height on the squealer tip is studied. The increasing of Reynolds numbers at Mach number = 0.78 enhances the heat-transfer at the tip of blade entirely, however, it has little impact on the leakage flow of the blade tip. The total heat flux increases with Mach number increasing from 0.78 to 0.96 and changes slightly with a further increasing of Mach number at a design Reynolds numbers. The height of squealer rim affects the tip leakage flow in the cavity and tip leakage vortex, and then affects the heat transfer distribution and the heat load of the blade tip.
摘要运行条件的变化会导致涡轮叶片空气动力学条件的变化。然后进行了数值研究,研究了在不同雷诺数(Re)和端壁移动的出口马赫数(Ma)下,带尖尖叶片的气动热性能。此外,还研究了轮缘高度对尖部噪声的影响。在马赫数=0.78时,雷诺数的增加完全增强了叶尖的传热,但对叶尖的泄漏流影响不大。总热通量随着马赫数从0.78增加到0.96而增加,并且在设计雷诺数下随着马赫数的进一步增加而略有变化。尖叫边缘的高度影响叶尖在空腔内的泄漏流动和叶尖泄漏涡流,进而影响叶尖的传热分布和热负荷。
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引用次数: 0
Numerical investigation of a variable stator vane with nonuniform partial radial gaps in an annular compressor cascade 环空压气机叶栅非均匀部分径向间隙可变静叶的数值研究
IF 0.9 4区 工程技术 Q4 ENGINEERING, AEROSPACE Pub Date : 2022-08-15 DOI: 10.1515/tjj-2022-0039
Yimin Zhang, Shaowen Chen, Yueqi Liu, S. Wang
Abstract A variable stator vane (VSV) with nonuniform partial radial gaps is numerically investigated in an annular compressor cascade. Five adjusting angles (α = −5.5°, −5°, 0°, 5° and 10°) are chosen to simulate different working conditions. The VSV is adjusted in negative direction means that the stagger angle increases and the VSV is more closed. Since the VSV is installed in an annular cascade, the heights of the partial gaps are nonuniform and reaches 3.8% of the span. Results show that as the VSV is adjusted negatively, the total pressure loss rises by 20.3% and a huge area of corner separation appears. The outflow angle is also more distorted along radial direction. Comparisons with a fixed-configuration stator show that although the VSV would cause higher loss, it indeed plays an important role in adjusting the outflow angle.
摘要对环形压气机叶栅中局部径向间隙不均匀的可变静叶进行了数值研究。选择五个调节角度(α=−5.5°、−5°、0°、5°和10°)来模拟不同的工作条件。在负方向上调整VSV意味着参差角增加并且VSV更加闭合。由于VSV安装在环形叶栅中,部分间隙的高度不均匀,达到跨度的3.8%。结果表明,随着VSV的负调节,总压力损失增加了20.3%,并出现了大面积的角分离。流出角沿径向方向也更加扭曲。与固定配置定子的比较表明,尽管VSV会导致更高的损失,但它确实在调节流出角方面发挥了重要作用。
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引用次数: 1
Probabilistic analysis of maximum mode shape for mistuned blisk 失谐叶盘最大振型的概率分析
IF 0.9 4区 工程技术 Q4 ENGINEERING, AEROSPACE Pub Date : 2022-07-18 DOI: 10.1515/tjj-2021-0065
Bin Bai, Dongmeng Shi, Zuodong Xu, Xiangdong Liu, Chuxiong Xie, Wujin Zhang, Xinglong Zhang, Xuan Wu
Abstract The high-fidelity finite element model (HFFEM) and Monte Carlo (MC) simulation of the blisk involve large number of calculations, which leads to low computational efficiency. In this case, an improved quasi-static mode compensation method (IQSMCM) and quadratic function-extremum response surface method (QF-ERSM) are proposed to investigate the probability distribution of mistuned blisk based on its vibration characteristics. The number of nodes and elements of IQSMCM relative to HFFEM are, respectively, reduced by 79.66 and 80.03%. Thus, the degrees of freedoms (DOFs) of IQSMCM are obviously reduced compared with that of HFFEM, and its computational efficiency is obviously increased. The maximum displacement shape (MDS) is investigated via IQSMCM. The computational efficiency is enhanced in the condition of ensuring the computational accuracy. Based on the investigation of maximum mode shape, the probability analysis is performed via QF-ERSM. The computational accuracy of QF-ERSM is improved by 93.80% compared with that of MC. Furthermore, the computational efficiency of QF-ERSM is higher 57.06% than that of QF-RSM. The sample history, extremum response surface function, sample history and distribution histogram of MDS are obtained via QF-ERSM, which provides an important guidance for the reliability research of the mistuned blisk. This research can be applied not only to aeroengine’s blisk but also to other large and complex mechanical structures in practical engineering.
摘要:飞盘的高保真有限元模型(HFFEM)和蒙特卡罗模拟(MC)涉及大量的计算,导致计算效率低。针对这种情况,提出了一种改进的准静态模式补偿方法(IQSMCM)和二次函数极值响应面法(QF-ERSM),根据其振动特性研究失谐圆盘的概率分布。与HFFEM相比,IQSMCM的节点数和元素数分别减少了79.66%和80.03%。因此,与HFFEM相比,IQSMCM的自由度明显降低,计算效率明显提高。利用IQSMCM对最大位移形状(MDS)进行了研究。在保证计算精度的前提下,提高了计算效率。在研究最大振型的基础上,利用QF-ERSM进行了概率分析。QF-ERSM的计算精度比MC提高了93.80%,计算效率比QF-RSM提高了57.06%。通过QF-ERSM获得了MDS的样本历史、极值响应面函数、样本历史和分布直方图,为失谐圆盘的可靠性研究提供了重要的指导。该研究不仅可以应用于航空发动机叶片,还可以应用于实际工程中其他大型复杂机械结构。
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引用次数: 0
期刊
International Journal of Turbo & Jet-Engines
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