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Study on laser de-weight and dynamic balance technology of rotating machines 旋转机械激光失重及动平衡技术研究
IF 0.9 4区 工程技术 Q4 ENGINEERING, AEROSPACE Pub Date : 2022-12-05 DOI: 10.1515/tjj-2022-0026
Zhifu Tan, Lidong He, Chu-quan Deng, Yipeng Zhang, Xinyun Jia
Abstract To solve the poor precision and low efficiency of manual grinding de-weight dynamic balance of turbopump rotor, the laser de-weight dynamic balance technology of rotating machines is adopted. Combined with the advantages of laser de-weight, such as, fast processing speed high machining precision and good machined surface quality, the smooth transition of the machined surface was realized by means of hierarchical machining. According to the characteristics of the turbopump rotor structure, the equivalent transformation model for laser de-weight turbopump rotor was built to convert the unbalance into laser processing parameters, which achieve the rapid and accurate de-weight of turbopump rotor. It focuses on solving the repeatedly loading and low accuracy of manual grinding dynamic balance. To verify the effectiveness of the proposed technique, laser de-weight experiments were carried out on two turbopump rotor test pieces. A dynamic balance test bench was set up to measure the rotor residual unbalance at 1800 r/min test speed, which is low dynamic balance. The results show that the machined surface transition was smooth, the residual unbalance was small and the machining efficiency was high. The effect of laser de-weight dynamic balance reached the expectation. It is an universal technology which is not limited to the dynamic balance of turbopump rotor, but also applicable to other rotating machinery..
摘要为解决涡轮泵转子手工磨削减重动平衡精度差、效率低的问题,采用旋转机械激光减重动平衡技术。结合激光减重加工速度快、加工精度高、加工表面质量好等优点,采用分层加工的方法实现了加工表面的平滑过渡。根据涡轮泵转子的结构特点,建立了激光减重涡轮泵转子的等效转换模型,将转子的不平衡转化为激光加工参数,实现了涡轮泵转子的快速、准确减重。重点解决了手动磨削动平衡的重复加载和精度低的问题。为了验证该技术的有效性,对两个涡轮泵转子试件进行了激光减重实验。建立了动平衡试验台,在试验转速为1800 r/min时测量转子残余不平衡,属于低动平衡。结果表明:加工表面过渡平滑,残余不平衡小,加工效率高。激光减重动平衡效果达到预期。它是一项通用技术,不仅局限于涡轮泵转子的动平衡,也适用于其他旋转机械。
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引用次数: 0
Machine learning augmented multi-sensor data fusion to detect aero engine fan rotor blade flutter 机器学习增强多传感器数据融合检测航空发动机风扇转子叶片颤振
IF 0.9 4区 工程技术 Q4 ENGINEERING, AEROSPACE Pub Date : 2022-11-30 DOI: 10.1515/tjj-2022-0066
A. Rao, T. Satish, V. Naidu, Soumendu Jana
Abstract Flutter-induced fatigue failure investigation of the fan blades of aero-engines necessitates extensive testing. During engine ground testing, strain gauges on rotor fan blades and casing vibration sensors were employed to investigate structural dynamic aspects. The correlation between strain sensor signals and fan casing vibration signals allowed the diagnosis of fluttering fan blades. For automated flutter detection during engine development testing, a machine learning-augmented information fusion methodology was developed. The method analyses casing vibration signals by extracting time-domain statistical features, intrinsic mode function characteristics through empirical mode decomposition, and recurrence quantification features. Feature vectors obtained from a relatively large set of engine tests were subjected to dimension reduction by applying machine learning techniques to rank them. Reduced feature vector space was labelled as “flutter” or “normal” based on the correlation of rotor strain gauge signals. In addition, the labelled feature vectors were employed to train classifier models using supervised learning-based algorithms such as Support Vector Machines, Linear Discriminant Analysis, K-means Clustering, and Artificial Neural Networks. Using only vibration signals from the casing, the trained and validated classifiers were able to detect flutter in fan baldes with a 99% probability during subsequent testing.
航空发动机风扇叶片的颤振疲劳失效研究需要进行广泛的试验。在发动机地面测试过程中,使用转子风扇叶片上的应变仪和壳体振动传感器来研究结构动力学方面。应变传感器信号和风机外壳振动信号之间的相关性使得能够诊断风机叶片的颤动。为了在发动机开发测试过程中实现颤振的自动检测,开发了一种机器学习增强信息融合方法。该方法通过提取时域统计特征、经验模态分解的固有模态函数特征和递推量化特征来分析套管振动信号。通过应用机器学习技术对从一组相对较大的发动机测试中获得的特征向量进行排序,对其进行降维。基于转子应变仪信号的相关性,将缩减的特征向量空间标记为“颤振”或“正常”。此外,使用基于监督学习的算法,如支持向量机、线性判别分析、K-means聚类和人工神经网络,将标记的特征向量用于训练分类器模型。仅使用来自外壳的振动信号,经过训练和验证的分类器能够在随后的测试中以99%的概率检测到风扇罩的颤振。
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引用次数: 1
CFD analysis of flow control in compressor cascade using MVGs 基于MVG的压气机叶栅流量控制CFD分析
IF 0.9 4区 工程技术 Q4 ENGINEERING, AEROSPACE Pub Date : 2022-11-28 DOI: 10.1515/tjj-2022-0046
Jai Bhan Verma, Mohan Agrawal, G. Joshi, S. Chandel, Ved Prakash, R. K. Mishra
Abstract The present study reports the numerical investigation of the compressor cascade. To minimize the separation phenomenon in the compressor cascade, a passive flow control device i.e. Micro Vortex Generator (MVG) is utilized. MVG is a very simple and lightweight attachment mounted infront of the leading edge of the cascade blade. Due to being passive in nature, it neither consumes power nor requires any external device to actuate. The numerical simulations were carried out on a highly loaded compressor cascade at an angle of incidence of −1° under subsonic conditions at Mach number 0.2. The profile of the compressor cascade blade was double circular arc (DCA), unsymmetrical and cambered at 40°. Two different types of micro vortex generators were mounted infront of the leading edge in the compressor cascade to control the secondary flows since secondary flows were responsible for various losses in cascade. To analyze the flow under incompressoible state of air (M = 0.2), Star CCM + software has been used. To simulate the flow under turbulent condition, k-ω SST turbulence model was used. A velocity profile of 25 mm boundary layer thickness was extracted and used as an input in the compressor cascade. Mounting of MVG on compressor cascade enhanced drag but also increased lift. Total pressure loss coefficient (TPLC) was calculated to compare the losses. The aerodynamic efficiency in terms of coefficient of lift and coefficient of drag has been used to study the effect of MVG over cascade. It is found that there is reduction in total pressure loss coefficient (TPLC) for trapezoidal and curved trapezoidal types of MVGs and the decrease in percentage are 2.17 and 8.86%, respectively. Alos, aerodynamic efficiency is increased by mounting trapezoidal and curved trapezoidal types of MVG and the increase in percentages are 2.03 and 3.10%, respectively.
摘要本研究报告了压缩机叶栅的数值研究。为了最大限度地减少压缩机叶栅中的分离现象,使用了一种被动流量控制装置,即微涡流发生器(MVG)。MVG是一种安装在叶栅叶片前缘的非常简单和轻便的附件。由于本质上是被动的,它既不耗电,也不需要任何外部设备来驱动。数值模拟是在马赫数为0.2的亚音速条件下,以−1°的入射角对高负荷压气机叶栅进行的。压缩机叶栅叶片的轮廓为双圆弧,不对称,在40°时呈弧形。两种不同类型的微涡流发生器安装在压缩机叶栅前缘前,以控制二次流,因为二次流是叶栅中各种损失的原因。为了分析空气在不可压缩状态(M=0.2)下的流动,使用了Star CCM+软件。为了模拟湍流条件下的流动,采用了k-ωSST湍流模型。提取了25mm边界层厚度的速度剖面,并将其用作压缩机叶栅的输入。MVG在压缩机叶栅上的安装增强了阻力,但也增加了升力。计算总压力损失系数(TPLC)以比较损失。利用升力系数和阻力系数的气动效率来研究MVG对叶栅的影响。研究发现,梯形和弯曲梯形MVG的总压力损失系数(TPLC)分别降低了2.17%和8.86%。此外,安装梯形和弯曲梯形MVG可提高空气动力学效率,百分比分别增加2.03%和3.10%。
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引用次数: 0
Quantitative investigation of the evaporation and resistance characteristics of inlet jet precooling 进气射流预冷蒸发和阻力特性的定量研究
IF 0.9 4区 工程技术 Q4 ENGINEERING, AEROSPACE Pub Date : 2022-11-21 DOI: 10.1515/tjj-2021-0035
Yuming Lu, Hongzi Fei, Hao Yang, Hai Zhang
Abstract A quantitative study is carried out to explore the air/mist-coupled cooling in the cooling section incorporating a spray device, aiming to conduct a comparative simulation on the effects of two radial spray arrangements (Apparatus A and Apparatus B) on the change of flow field. The results show that an even spray arrangement leads to improved flow performance owing to the large temperature drop in the cooling section. Compared with Apparatus A, Apparatus B enables a 1.60–2.25% higher temperature drop coefficient and a 1.1–3.0% higher water evaporation rate. Six high-altitude conditions are simulated to find that the spray device and water injection are the main factors causing flow loss, whereas the additional mass flow caused by water vapor reduces the amount of loss. The highest temperature drop coefficient is observed for Case 6 (27.3%), in which there is a more uniform nozzle arrangement. A slight difference in terms of total pressure drop coefficient between Apparatus A and Apparatus B is observed. Moreover, the highest total pressure drop coefficient (5.8%) at the location of the spray system is observed for Case 6, which has the largest injection rate and highest inlet air Mach number.
摘要对采用喷雾装置的冷却段空气/薄雾耦合冷却进行了定量研究,旨在对两种径向喷雾装置(装置A和装置B)对流场变化的影响进行对比模拟。结果表明,由于冷却段的温度下降较大,均匀的喷雾布置可以改善流动性能。与装置A相比,装置B的温度下降系数高出1.60–2.25%,水分蒸发率高出1.1–3.0%。模拟了六种高空条件,发现喷雾装置和注水是造成流量损失的主要因素,而水蒸气引起的额外质量流量减少了损失量。在情况6中观察到最高的温度下降系数(27.3%),其中存在更均匀的喷嘴布置。在装置A和装置B之间观察到总压降系数方面的微小差异。此外,对于具有最大喷射率和最高进气马赫数的情况6,在喷雾系统的位置处观察到最高的总压降系数(5.8%)。
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引用次数: 1
Effect of bypass ratio on sonic underexpanded co-flow jets with finite lip thickness 旁通比对有限唇缘厚度下声欠膨胀共流射流的影响
IF 0.9 4区 工程技术 Q4 ENGINEERING, AEROSPACE Pub Date : 2022-11-16 DOI: 10.1515/tjj-2022-0068
Naren Shankar Radha Krishnan, Sathish Kumar Sarath Kumar, Vijayaraja Kengaiah, S. Chidambaram, E. Rathakrishnan
Abstract The characteristics of a sonic under-expanded coaxial jet with lip thickness 1.5D p (where D p is the exit diameter of primary jet equals 10 mm) with the primary jet operating at nozzle pressure ratio (NPR) of 3, 4 and 5. For NPR 3 operating primary jet, the secondary jet operates at NPR 2.5, 1.4 and 1.27. For primary jet NPR 4, the secondary jet operating NPR is 3.2, 1.6 and 1.4. For NPR 5 primary jet, the secondary jet NPR is 3.8, 1.89 and 1.52. The study is performed using a co-flow nozzle of bypass ratio (BR) 6.4, 1.4 and 0.7. The core length of the primary jet is used as a measure to quantify the mixing of the primary jet in the presence of coaxial jet. The shock structure present in the near field was viewed using shadowgraph technique. Centreline pitot pressure distribution, radial spread and waves present in the jet core were analyzed. The results show that the mixing associated with the high bypass coaxial jet is superior to the low bypass coaxial jet. This mixing superiority associated with high bypass coaxial jet prevails all levels of expansion.
摘要唇缘厚度为1.5Dp(其中Dp是一次射流的出口直径等于10mm)的声欠膨胀同轴射流的特性,一次射流在喷嘴压力比(NPR)为3、4和5时运行。对于NPR 3运行的主射流,次射流在NPR 2.5、1.4和1.27下运行。对于一次喷射NPR 4,二次喷射运行NPR分别为3.2、1.6和1.4。对于NPR 5主喷流,次喷流NPR分别为3.8、1.89和1.52。使用旁通比(BR)为6.4、1.4和0.7的并流喷嘴进行研究。主射流的核心长度被用作在同轴射流存在的情况下量化主射流的混合的度量。用阴影图技术观察了近场中存在的冲击结构。分析了中心线皮托压力分布、径向扩展和射流芯中存在的波浪。结果表明,高旁路同轴射流的混合效果优于低旁路同轴射流。这种与高旁路同轴射流相关的混合优势在所有膨胀级别上都占主导地位。
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引用次数: 0
Effect of the distribution of the upstream probe support on performance of compressor cascade 上游探针支架分布对压气机叶栅性能的影响
IF 0.9 4区 工程技术 Q4 ENGINEERING, AEROSPACE Pub Date : 2022-11-04 DOI: 10.1515/tjeng-2022-0027
Kuanxin Hou, H. Xiang, Jie Gao, Binbin Lin, Qiulin Dai, Yao Fu, Yong Yang, Lei Huang
Abstract Aiming at the problem of aerodynamic coupling interference between disturbance of the built-in measurement probe and internal flow of high load compressor, the experiment of axial position and structure dimension of cylindrical probe support effect on the performance of the compressor cascade was carried out on the transonic plane cascade test facility. The effect characteristics of the distribution of probe support on aerodynamic performance of downstream cascade under different inlet Mach numbers were analyzed through the experimental data. The experimental results show that the axial position of probe support has little impact on the total pressure loss coefficient of cascade under the low-speed inlet flow condition. However, the variety of the axial position of probe support has a great impact on the total pressure loss coefficient of cascade under the high-speed inlet flow condition. With the decrease of the axial distance between probe support and cascade, the total pressure loss coefficient of cascade increases. Under different inlet flow conditions, the variety of the structure dimension of probe support has a significant impact on the total pressure loss coefficient of cascade. With the increase of the structure dimension of probe support, the total pressure loss coefficient of cascade increases.
摘要针对内置测量探头的扰动与高负荷压气机内部流动之间的气动耦合干扰问题,在跨声速平面叶栅试验装置上进行了圆柱探头支撑的轴向位置和结构尺寸对压气机叶栅性能影响的实验。通过实验数据,分析了不同进口马赫数下探针支撑分布对下游叶栅气动性能的影响特性。实验结果表明,在低速进气条件下,探针支架的轴向位置对叶栅总压损失系数的影响很小。然而,在高速入口流动条件下,探针支架轴向位置的变化对叶栅的总压损失系数有很大影响。随着探针支架与叶栅轴向距离的减小,叶栅总压损失系数增大。在不同的入口流量条件下,探针支架结构尺寸的变化对叶栅总压损失系数有显著影响。随着探针支架结构尺寸的增大,叶栅总压损失系数增大。
{"title":"Effect of the distribution of the upstream probe support on performance of compressor cascade","authors":"Kuanxin Hou, H. Xiang, Jie Gao, Binbin Lin, Qiulin Dai, Yao Fu, Yong Yang, Lei Huang","doi":"10.1515/tjeng-2022-0027","DOIUrl":"https://doi.org/10.1515/tjeng-2022-0027","url":null,"abstract":"Abstract Aiming at the problem of aerodynamic coupling interference between disturbance of the built-in measurement probe and internal flow of high load compressor, the experiment of axial position and structure dimension of cylindrical probe support effect on the performance of the compressor cascade was carried out on the transonic plane cascade test facility. The effect characteristics of the distribution of probe support on aerodynamic performance of downstream cascade under different inlet Mach numbers were analyzed through the experimental data. The experimental results show that the axial position of probe support has little impact on the total pressure loss coefficient of cascade under the low-speed inlet flow condition. However, the variety of the axial position of probe support has a great impact on the total pressure loss coefficient of cascade under the high-speed inlet flow condition. With the decrease of the axial distance between probe support and cascade, the total pressure loss coefficient of cascade increases. Under different inlet flow conditions, the variety of the structure dimension of probe support has a significant impact on the total pressure loss coefficient of cascade. With the increase of the structure dimension of probe support, the total pressure loss coefficient of cascade increases.","PeriodicalId":50284,"journal":{"name":"International Journal of Turbo & Jet-Engines","volume":" ","pages":""},"PeriodicalIF":0.9,"publicationDate":"2022-11-04","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"41446578","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Impact investigation of inlet environmental changes on the rated condition performance of a high-pressure compressor 进口环境变化对高压压气机额定工况性能的影响研究
IF 0.9 4区 工程技术 Q4 ENGINEERING, AEROSPACE Pub Date : 2022-10-27 DOI: 10.1515/tjj-2022-0022
Q. Wang, Zhourong Zhang, Shuning Xiao, Qingsong Hong
Abstract The variations of inlet environment parameters can make significant effects on the compressor performance. This paper aims to investigate the effects of inlet total pressure and total temperature changes on the rated condition performance of a nine-stage HPC. Different cases of total pressure and total temperature boundary conditions at this compressor inlet are studied by 3-D numerical simulations with experimental validations. The numerical results confirm that the variations of inlet total pressure and total temperature make different effects on the rated condition performance of compressor. The overall performance parameters, such as the corrected mass flow and isentropic efficiency, will increase with inlet total pressure increasing and decrease with inlet total temperature increasing by different change rules. The flow similarity is also investigated by comparing the calculated results of critical quantities in different cases. The results indicate that the rising inlet total pressure can increase the Reynolds number and it is beneficial to reduce the viscous influence so that it is available to improve the performance; the rising inlet total temperature can decrease both the specific heat ratio and Reynolds number so that it will lead to the compressor performance decline inevitably.
进气环境参数的变化会对压缩机的性能产生显著影响。本文旨在研究入口总压力和总温度变化对九级HPC额定工况性能的影响。通过三维数值模拟和实验验证,研究了该压缩机入口总压力和总温度边界条件的不同情况。数值结果表明,入口总压力和总温度的变化对压缩机的额定工况性能有不同的影响。修正后的质量流量和等熵效率等整体性能参数会随着入口总压的增加而增加,而随着入口总温度的增加而减少,其变化规律不同。通过比较不同情况下临界量的计算结果,研究了流量的相似性。结果表明,入口总压的升高可以增加雷诺数,有利于减小粘性影响,从而有利于提高性能;入口总温度的升高会降低压缩机的比热比和雷诺数,从而不可避免地导致压缩机性能的下降。
{"title":"Impact investigation of inlet environmental changes on the rated condition performance of a high-pressure compressor","authors":"Q. Wang, Zhourong Zhang, Shuning Xiao, Qingsong Hong","doi":"10.1515/tjj-2022-0022","DOIUrl":"https://doi.org/10.1515/tjj-2022-0022","url":null,"abstract":"Abstract The variations of inlet environment parameters can make significant effects on the compressor performance. This paper aims to investigate the effects of inlet total pressure and total temperature changes on the rated condition performance of a nine-stage HPC. Different cases of total pressure and total temperature boundary conditions at this compressor inlet are studied by 3-D numerical simulations with experimental validations. The numerical results confirm that the variations of inlet total pressure and total temperature make different effects on the rated condition performance of compressor. The overall performance parameters, such as the corrected mass flow and isentropic efficiency, will increase with inlet total pressure increasing and decrease with inlet total temperature increasing by different change rules. The flow similarity is also investigated by comparing the calculated results of critical quantities in different cases. The results indicate that the rising inlet total pressure can increase the Reynolds number and it is beneficial to reduce the viscous influence so that it is available to improve the performance; the rising inlet total temperature can decrease both the specific heat ratio and Reynolds number so that it will lead to the compressor performance decline inevitably.","PeriodicalId":50284,"journal":{"name":"International Journal of Turbo & Jet-Engines","volume":" ","pages":""},"PeriodicalIF":0.9,"publicationDate":"2022-10-27","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"44795898","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Control of subsonic jets using vanes as vortex generators 使用叶片作为涡流发生器的亚音速射流控制
IF 0.9 4区 工程技术 Q4 ENGINEERING, AEROSPACE Pub Date : 2022-10-24 DOI: 10.1515/tjj-2022-0062
Balamani Gandhinathan, Thanigaiarasu Subramanian
Abstract The passive control of jets using vanes as vortex generators is studied by numerical simulation in this paper. The vanes are positioned inside the nozzle near the exit, inclined to the flow with the longitudinal direction of the jet. Two configurations namely, straight vanes (k = 0 mm−1) and curved vanes (k = 0.05 mm−1) are considered. Curvature k is defined as the reciprocal of the radius of the vanes. The blockage due to the presence of the vanes is 0.5%. The total pressure variation along the jet centreline and along the radial distance is determined from nozzle exit at a Mach number of 0.4, 0.6 and 0.8. It is found that the vanes cause faster decay of the jet, both in the near field and far field compared to the base nozzle (plain circular nozzle) and the curved vanes perform better than the straight vanes in promoting the jet mixing. A maximum of 54% reduction in jet potential core length is achieved by the curved vanes and the jet becomes asymmetrical due to the presence of the vanes inside the nozzle, as observed in the radial pressure decay plots and Mach number contours.
本文通过数值模拟研究了以叶片为涡流发生器的射流被动控制问题。叶片位于喷嘴内部出口附近,与射流的纵向方向倾斜。考虑了两种配置,即直叶片(k=0 mm−1)和弯曲叶片(k=0.05毫米−1)。曲率k被定义为叶片半径的倒数。由于叶片的存在而造成的堵塞为0.5%。沿射流中心线和径向距离的总压力变化是在马赫数为0.4、0.6和0.8时从喷嘴出口确定的。研究发现,与基础喷嘴(平面圆形喷嘴)相比,叶片在近场和远场都会导致更快的射流衰减,弯曲叶片在促进射流混合方面比直叶片表现得更好。弯曲的叶片最大限度地减少了54%的射流潜在核心长度,并且由于喷嘴内部存在叶片,射流变得不对称,如径向压力衰减图和马赫数等值线所示。
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引用次数: 2
Research on new integral squeeze film damper vibration control of micro turbojet engine at high speed 微型涡喷发动机新型整体式挤压油膜阻尼器高速振动控制研究
IF 0.9 4区 工程技术 Q4 ENGINEERING, AEROSPACE Pub Date : 2022-10-24 DOI: 10.1515/tjj-2022-0032
Wenhao Wang, Lidong He, Yangliu Sun, Zijian Wang, Hua-Liang D. Zhang, Qiaoqiao Bao, Xingyun Jia, Hua-jun Dong
Abstract In view of the problem that the vibration of the centrifugal impeller of the compressor exceeds the standard when a micro turbojet engine crosses the first-order critical speed, this research proposes a vibration control technology for the engine rotor system based on the new integral squeeze film damper (NISFD) according to the unique structure and assembly characteristics of the rotor bearing seat of the micro turbojet engine. Through numerical analysis and experimental research, the dynamic characteristics of NISFD are analyzed, and the vibration reduction mechanism of NISFD is revealed. The engine test verification based on NISFD is carried out. The results show that NISFD has good damping characteristics, which can improve the bending stress and strain energy distribution of the rotor. The engine test proves that NISFD can well solve the problem of excessive vibration of the engine when passing through the first-order critical speed, greatly reduce the vibration level within the working speed range, and significantly improve the reliability of the engine during operation. It provides a solid theoretical basis for the design of aeroengine, and provides a reference for the practical engineering application of NISFD in aeroengine.
摘要针对微型涡喷发动机在超过一阶临界转速时压缩机离心叶轮振动超标的问题,针对微型涡喷发动机转子轴承座的独特结构和装配特点,提出了一种基于新型整体挤压油膜阻尼器的发动机转子系统振动控制技术。通过数值分析和实验研究,对NISFD的动力学特性进行了分析,揭示了其减振机理。基于NISFD进行了发动机试验验证。结果表明,NISFD具有良好的阻尼特性,可以改善转子的弯曲应力和应变能分布。发动机试验证明,NISFD可以很好地解决发动机在通过一阶临界转速时振动过大的问题,大大降低工作转速范围内的振动水平,显著提高发动机运行的可靠性。为航空发动机的设计提供了坚实的理论基础,为NISFD在航空发动机中的实际工程应用提供了参考。
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引用次数: 0
The design method of the V-shaped groove piston ring v形槽活塞环的设计方法
IF 0.9 4区 工程技术 Q4 ENGINEERING, AEROSPACE Pub Date : 2022-10-18 DOI: 10.1515/tjj-2022-0033
Le Zhang, Lidong He, Xiaodong Wang, Xinwei Huang, Xingyun Jia, Chunrui Liu
Abstract Aiming at the problems of large leakage and high friction heat generation of the piston ring under high pressure and high speed, based on the previous research on the V-shaped groove piston ring, the research on the design method of the V-shaped groove piston ring is carried out in depth. The numerical analysis is carried out focusing on the number of V-shaped grooves and the depth of the V-shaped grooves of the piston ring. The influence law is verified and analyzed by using a high-pressure and high-speed rotating test bench. The simulation and experimental results show that the leakage of 4 grooves and 8 grooves piston ring is reduced by 14.9 and 28.5%, and the temperature is reduced by 10.9 and 4.7%; When there are 8 V-shaped grooves on the piston ring, the leakage is reduced by 28.5 and 21.7%; when the V-shaped groove depth is 0.04 and 0.08 mm, the temperature is reduced by 4.1%. However, when the V-shaped groove depth is 0.12 mm, the leakage is increased by 2.7% compared with the traditional piston ring. Appropriate groove number and groove depth can realize the coordinated design of low leakage and low friction temperature rise.
摘要针对活塞环在高压高速下泄漏大、摩擦发热高等问题,在前人对V型槽活塞环研究的基础上,对V型沟活塞环的设计方法进行了深入研究。对活塞环V形槽的数量和深度进行了数值分析。利用高压高速旋转试验台对其影响规律进行了验证和分析。模拟和实验结果表明,4槽和8槽活塞环的泄漏量分别降低了14.9%和28.5%,温度分别降低了10.9%和4.7%;当活塞环上有8个V形槽时,泄漏量分别减少28.5%和21.7%;当V形槽深度为0.04和0.08mm时,温度降低了4.1%。然而,当V形沟深度为0.12mm时,与传统活塞环相比,泄漏增加了2.7%。适当的凹槽数量和凹槽深度可以实现低泄漏和低摩擦温升的协调设计。
{"title":"The design method of the V-shaped groove piston ring","authors":"Le Zhang, Lidong He, Xiaodong Wang, Xinwei Huang, Xingyun Jia, Chunrui Liu","doi":"10.1515/tjj-2022-0033","DOIUrl":"https://doi.org/10.1515/tjj-2022-0033","url":null,"abstract":"Abstract Aiming at the problems of large leakage and high friction heat generation of the piston ring under high pressure and high speed, based on the previous research on the V-shaped groove piston ring, the research on the design method of the V-shaped groove piston ring is carried out in depth. The numerical analysis is carried out focusing on the number of V-shaped grooves and the depth of the V-shaped grooves of the piston ring. The influence law is verified and analyzed by using a high-pressure and high-speed rotating test bench. The simulation and experimental results show that the leakage of 4 grooves and 8 grooves piston ring is reduced by 14.9 and 28.5%, and the temperature is reduced by 10.9 and 4.7%; When there are 8 V-shaped grooves on the piston ring, the leakage is reduced by 28.5 and 21.7%; when the V-shaped groove depth is 0.04 and 0.08 mm, the temperature is reduced by 4.1%. However, when the V-shaped groove depth is 0.12 mm, the leakage is increased by 2.7% compared with the traditional piston ring. Appropriate groove number and groove depth can realize the coordinated design of low leakage and low friction temperature rise.","PeriodicalId":50284,"journal":{"name":"International Journal of Turbo & Jet-Engines","volume":" ","pages":""},"PeriodicalIF":0.9,"publicationDate":"2022-10-18","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"47995925","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
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International Journal of Turbo & Jet-Engines
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