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Control mechanism of secondary flow in a turbine cascade with non-axisymmetric endwall profiling under Co-rotating incoming vortex 共转来涡作用下非轴对称端壁型涡轮叶栅二次流控制机理
IF 0.9 4区 工程技术 Q3 Engineering Pub Date : 2023-01-02 DOI: 10.1515/tjj-2022-0063
Zhiyuan Cao, Chuxuan Wang, Jiantong Zhao, Xinyu Hao, Zhigao Song, Bo Liu
Abstract Upstream vortex has a significant effect on the secondary flow structure of the downstream turbine in the stage environment. This study investigates the secondary flow structure with non-axisymmetric endwall profiling (NAEW) under the interaction of co-rotating incoming vortex (Vic). A half-delta wing vortex generator is utilized to model Vic. The turbine cascade case which exhibited maximum reduction of the cascade loss with NAEW under no incoming vortex is studied. The mechanism of loss reduction with NAEW under the interaction of Vic is analysed. Vic could decrease the secondary flow near the endwall region by affecting the horseshoe vortex transport in the cascade. However, its loss reduction was lower than the loss increments of Vic itself. The arrival of Vic at the leading edge of the cascade increased the strength of the horseshoe vortex, resulting in a significant increase in loss. Under the interaction of Vic, NAEW decreased the blade loading near endwall region, which resulted in the reduction of cascade loss.
在级环境中,上游涡对下游涡轮二次流结构有重要影响。研究了非轴对称端壁型(NAEW)在共旋来涡(Vic)作用下的二次流结构。半三角翼涡发生器被用来模拟维克。研究了在无来流涡条件下,采用NAEW能最大程度降低叶栅损失的涡轮叶栅情况。分析了在Vic相互作用下NAEW减损的机理。Vic可以通过影响叶栅内马蹄涡输运来减少端壁附近的二次流。但其损失减少量低于Vic本身的损失增量。Vic在叶栅前缘的到来使马蹄涡的强度增加,造成损失的显著增加。在Vic的相互作用下,NAEW降低了端壁附近的叶片载荷,从而降低了叶栅损失。
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引用次数: 1
Infrared simulation of aircraft rear fuselage based on a coupled CFD method 基于耦合CFD方法的飞机后机身红外仿真
IF 0.9 4区 工程技术 Q3 Engineering Pub Date : 2022-12-28 DOI: 10.1515/tjj-2022-0081
Yue Zhou, Jie Wu, Weibang He, Jing Ma, Pengcheng Qi, Liang Li
Abstract As an inner heat source, the propulsion system of aircraft obviously influences the rear fuselage thermal status and thus produced infrared signature. In this paper, a coupled flow-heat simulation method is established to calculate the inner and outer flow fields of a realistic aircraft exhaust system. Considering multi heat transfer modes and fluid-solid thermal interactions, the method is examined by available experimental data. Different nozzle layouts are then provided to analyse the influence of inner hot parts including combustion gas and solid walls on the outer fuselage temperature changes. Thermal radiation is individually researched and analysed since radiation flux heats the outer fuselage skin significantly, especially in the cold convection channel. The simulation results indicate that the appearance of intermediate shield device effectively suppresses the outer fuselage temperature-rise and therefore resulting infrared signatures. In comparison, the exhaust system equipped with intermediate shield could decrease outer fuselage infrared signatures by 69 and 40% for 3–5 μm band and 8–12 μm band, respectively.
摘要飞机推进系统作为一种内部热源,对后机身的热状态有明显的影响,从而产生红外信号。本文建立了一种耦合流热模拟方法来计算真实飞机排气系统的内外流场。考虑到多种传热模式和流固热相互作用,利用现有的实验数据对该方法进行了验证。然后提供了不同的喷嘴布局,以分析包括燃烧气体和固体壁在内的内部热部件对外部机身温度变化的影响。由于辐射通量显著加热机身外蒙皮,特别是在冷对流通道中,因此对热辐射进行了单独的研究和分析。仿真结果表明,中间防护装置的出现有效地抑制了机身外温度的升高,从而抑制了红外信号的产生。相比之下,配备中间防护罩的排气系统在3–5μm波段和8–12μm波段的机身外红外特征分别减少了69%和40%。
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引用次数: 0
Accurate measurement and evaluation method of axial compressor efficiency under the influence of multiple factors 多因素影响下轴流压缩机效率的精确测量与评价方法
IF 0.9 4区 工程技术 Q3 Engineering Pub Date : 2022-12-26 DOI: 10.1515/tjj-2022-0054
Yang Yong, Fu Yaoming, Lin Binbin, Hou Kuanxin, Kong Ling Bing, X. Honghui, Gao Jie, Jiang Shiqi
Abstract In order to improve the effectiveness of compressor efficiency measurement results under the influence of complex factors, several research work have been carried out, such as inverse connection of thermocouple suitable for efficiency measurement under low pressure ratio and small temperature rise conditions, torque efficiency correction considering the mechanical loss of high speed gearbox under various working conditions, and identification of the impact of seal cavity leakage flow on efficiency measurement. Compared with the conventional connection method of thermocouple, the inverse connection method of thermocouple shows obvious advantages in efficiency measurement under low pressure ratio and small temperature rise conditions. At medium and low speeds, the conventional simplified correction method will lead to the high measurement results of torque efficiency after installing the high speed gearbox. The accuracy of torque efficiency measurement can be improved by adopting the improved correction method. Increasing the oil supply pressure of the high speed gearbox or reducing the oil supply temperature will increase the mechanical loss of the high speed gearbox. The air flow in the compressor bearing seal chamber will leak into the flow passage through the labyrinth clearance, resulting in discontinuous changes of the inlet/outlet flow of compressor.
摘要为了提高复杂因素影响下压缩机效率测量结果的有效性,开展了适用于低压比和小温升条件下效率测量的热电偶反连接、考虑高速齿轮箱各种工况下机械损耗的转矩效率校正、并识别了密封腔泄漏流量对效率测量的影响。与传统的热电偶连接方法相比,热电偶反连接方法在低压比和小温升条件下的效率测量中具有明显的优势。在中低速时,采用传统的简化校正方法,安装高速齿轮箱后的转矩效率测量结果较高。采用改进的修正方法,可以提高转矩效率测量的精度。提高高速变速箱的供油压力或降低供油温度都会增加高速变速箱的机械损耗。压缩机轴承密封腔内的气流将通过迷宫间隙泄漏到流道中,导致压缩机进出口流量的不连续变化。
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引用次数: 0
Modeling and validation of the volume effect on the axial fan transient performance 体积对轴流风机瞬态性能影响的建模与验证
IF 0.9 4区 工程技术 Q3 Engineering Pub Date : 2022-12-22 DOI: 10.1515/tjj-2022-0053
Dai Yuchen, Song Manxiang, Jin Donghai, G. Xingmin, Liu Xiaoheng
Abstract Since Professor Greziter first proposed a theoretical model to predict the dynamic behavior of a compression system in 1976, the contribution of the volume effect to compressor flow instabilities has been widely studied, but the role of volume effect on the compressor performance during acceleration and deceleration has not received much attention. Therefore, starting from the Greitzer lumped parameter approach and integrating with real engine simulated components to improve the Greitzer’s model, an engine transient simulation model accounting for the compressor volume effect (referred to as the unsteady model) is developed in this paper. Based on a real turbofan engine, transient examination comprising acceleration and deceleration has been conducted for the validation of the unsteady model. The simulation results show better agreement with the experimental data compared with the transient simulation without considering the compressor volume effect (referred to as the quasi-steady model), which confirms the importance of introducing the compressor volume effect into the engine transient modeling. And the cause of the deviation between unsteady model and quasi-steady model are further explained by the compressor inlet and outlet mass flow curve. The results may further contribute to the development of engine transient model.
自1976年Greziter教授首次提出预测压缩系统动态行为的理论模型以来,体积效应对压气机流动不稳定性的贡献得到了广泛的研究,但体积效应对压气机加减速性能的作用却没有受到太多关注。因此,本文从Greitzer集总参数法出发,结合发动机实际仿真部件对Greitzer模型进行改进,建立了考虑压气机体积效应的发动机瞬态仿真模型(简称非定常模型)。在实际涡扇发动机上进行了加减速瞬态试验,验证了非定常模型的正确性。与不考虑压气机体积效应(称为准稳态模型)的瞬态仿真相比,仿真结果与实验数据更加吻合,证实了在发动机瞬态建模中引入压气机体积效应的重要性。并通过压气机进出口质量流量曲线进一步解释了非定常模型与准定常模型偏差的原因。研究结果可为发动机瞬态模型的发展提供参考。
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引用次数: 1
Multidisciplinary sensitivity analysis for turbine blade considering thickness uncertainties 考虑厚度不确定性的涡轮叶片多学科灵敏度分析
IF 0.9 4区 工程技术 Q3 Engineering Pub Date : 2022-12-22 DOI: 10.1515/tjeng-2022-0034
Fan Yang, Chunyu Zhang, W. Gao, Lei Li
Abstract This work presents an approach for sensitivity analysis of turbine cooling blade with surface thickness uncertainties, combining mesh deformation method, neural network model and multidisciplinary analysis. Normally, for even tiny shape changes, conventional geometry-based method failed easily during the auto-processing analysis. Therefore, mesh deformation method was utilized to capture the tiny size changes in the multidisciplinary analysis for both the fluid and the structure meshes. The neural network model is constructed by design of experiments to reduce the computational cost. Sensitivity analysis of the multidisciplinary system of blade is performed by numerical difference algorithm with the neural network model. Results showed that the proposed method was effective and practical in engineering.
将网格变形法、神经网络模型和多学科分析相结合,提出了一种考虑表面厚度不确定性的涡轮冷却叶片敏感性分析方法。通常,对于微小的形状变化,传统的基于几何的方法在自动处理分析中容易失败。因此,在流体和结构网格的多学科分析中,采用网格变形法捕捉微小的尺寸变化。通过实验设计构建神经网络模型,减少计算量。采用数值差分算法结合神经网络模型对叶片多学科系统进行灵敏度分析。结果表明,该方法在工程上是有效和实用的。
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引用次数: 0
Integrated design and analysis of inlet and missile with two side layout 进气道与导弹双面布置一体化设计与分析
IF 0.9 4区 工程技术 Q3 Engineering Pub Date : 2022-12-05 DOI: 10.1515/tjj-2022-0076
Fuzhou Liu, Huacheng Yuan, Jun Liu, Lingfeng Xu, Zhenggui Zhou
Abstract Based on the flow field characteristics of the missile body, an integrated design method for missile and inlet with two side layout is proposed under asymmetric inflow. The result of numerical simulation shows that shock waves hit on cowl lip on the symmetry plane at the design condition, which verifies the method of integrated design. And the flow characteristics of inlet under the influence of the missile body are analyzed. Under the influence of asymmetric incoming flow and missile body, the first shock wave surface of the two-dimensional inlet presents the characteristics of a three-dimensional concave surface, and there is a pair of asymmetric vortex structures in the inner flow path. Finally, a bleed cavity of self-adaptively adjusting bleeding by vortex is proposed to improve the performance of inlet and broaden the inlet start and attack angle boundary. The minimum Mach number of the inlet start is reduced from 2.8 to 2.3 at ɑ = 6° and the maximum attack angle of inlet start is widened from ɑ = −1° to ɑ = 3° at Ma = 2.1.
摘要根据弹体流场特性,提出了非对称来流条件下弹体与进气道两侧布置一体化设计方法。数值模拟结果表明,在设计条件下,激波击中对称面上的整体式设计方法,验证了整体式设计方法的有效性。分析了弹体对进气道流动特性的影响。在非对称来流和弹体的影响下,二维进气道第一激波面呈现三维凹面特征,内流道存在一对非对称涡结构。最后,为了提高进气道的性能,拓宽进气道的启动角和攻角边界,提出了一种利用涡流自适应调节进气道的排气腔。在Ma = 2.1时,进口起动的最小马赫数从2.8减小到2.3,进口起动的最大攻角从- 1°扩大到3°。
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引用次数: 0
Study on laser de-weight and dynamic balance technology of rotating machines 旋转机械激光失重及动平衡技术研究
IF 0.9 4区 工程技术 Q3 Engineering Pub Date : 2022-12-05 DOI: 10.1515/tjj-2022-0026
Zhifu Tan, Lidong He, Chu-quan Deng, Yipeng Zhang, Xinyun Jia
Abstract To solve the poor precision and low efficiency of manual grinding de-weight dynamic balance of turbopump rotor, the laser de-weight dynamic balance technology of rotating machines is adopted. Combined with the advantages of laser de-weight, such as, fast processing speed high machining precision and good machined surface quality, the smooth transition of the machined surface was realized by means of hierarchical machining. According to the characteristics of the turbopump rotor structure, the equivalent transformation model for laser de-weight turbopump rotor was built to convert the unbalance into laser processing parameters, which achieve the rapid and accurate de-weight of turbopump rotor. It focuses on solving the repeatedly loading and low accuracy of manual grinding dynamic balance. To verify the effectiveness of the proposed technique, laser de-weight experiments were carried out on two turbopump rotor test pieces. A dynamic balance test bench was set up to measure the rotor residual unbalance at 1800 r/min test speed, which is low dynamic balance. The results show that the machined surface transition was smooth, the residual unbalance was small and the machining efficiency was high. The effect of laser de-weight dynamic balance reached the expectation. It is an universal technology which is not limited to the dynamic balance of turbopump rotor, but also applicable to other rotating machinery..
摘要为解决涡轮泵转子手工磨削减重动平衡精度差、效率低的问题,采用旋转机械激光减重动平衡技术。结合激光减重加工速度快、加工精度高、加工表面质量好等优点,采用分层加工的方法实现了加工表面的平滑过渡。根据涡轮泵转子的结构特点,建立了激光减重涡轮泵转子的等效转换模型,将转子的不平衡转化为激光加工参数,实现了涡轮泵转子的快速、准确减重。重点解决了手动磨削动平衡的重复加载和精度低的问题。为了验证该技术的有效性,对两个涡轮泵转子试件进行了激光减重实验。建立了动平衡试验台,在试验转速为1800 r/min时测量转子残余不平衡,属于低动平衡。结果表明:加工表面过渡平滑,残余不平衡小,加工效率高。激光减重动平衡效果达到预期。它是一项通用技术,不仅局限于涡轮泵转子的动平衡,也适用于其他旋转机械。
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引用次数: 0
Machine learning augmented multi-sensor data fusion to detect aero engine fan rotor blade flutter 机器学习增强多传感器数据融合检测航空发动机风扇转子叶片颤振
IF 0.9 4区 工程技术 Q3 Engineering Pub Date : 2022-11-30 DOI: 10.1515/tjj-2022-0066
A. Rao, T. Satish, V. Naidu, Soumendu Jana
Abstract Flutter-induced fatigue failure investigation of the fan blades of aero-engines necessitates extensive testing. During engine ground testing, strain gauges on rotor fan blades and casing vibration sensors were employed to investigate structural dynamic aspects. The correlation between strain sensor signals and fan casing vibration signals allowed the diagnosis of fluttering fan blades. For automated flutter detection during engine development testing, a machine learning-augmented information fusion methodology was developed. The method analyses casing vibration signals by extracting time-domain statistical features, intrinsic mode function characteristics through empirical mode decomposition, and recurrence quantification features. Feature vectors obtained from a relatively large set of engine tests were subjected to dimension reduction by applying machine learning techniques to rank them. Reduced feature vector space was labelled as “flutter” or “normal” based on the correlation of rotor strain gauge signals. In addition, the labelled feature vectors were employed to train classifier models using supervised learning-based algorithms such as Support Vector Machines, Linear Discriminant Analysis, K-means Clustering, and Artificial Neural Networks. Using only vibration signals from the casing, the trained and validated classifiers were able to detect flutter in fan baldes with a 99% probability during subsequent testing.
航空发动机风扇叶片的颤振疲劳失效研究需要进行广泛的试验。在发动机地面测试过程中,使用转子风扇叶片上的应变仪和壳体振动传感器来研究结构动力学方面。应变传感器信号和风机外壳振动信号之间的相关性使得能够诊断风机叶片的颤动。为了在发动机开发测试过程中实现颤振的自动检测,开发了一种机器学习增强信息融合方法。该方法通过提取时域统计特征、经验模态分解的固有模态函数特征和递推量化特征来分析套管振动信号。通过应用机器学习技术对从一组相对较大的发动机测试中获得的特征向量进行排序,对其进行降维。基于转子应变仪信号的相关性,将缩减的特征向量空间标记为“颤振”或“正常”。此外,使用基于监督学习的算法,如支持向量机、线性判别分析、K-means聚类和人工神经网络,将标记的特征向量用于训练分类器模型。仅使用来自外壳的振动信号,经过训练和验证的分类器能够在随后的测试中以99%的概率检测到风扇罩的颤振。
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引用次数: 1
CFD analysis of flow control in compressor cascade using MVGs 基于MVG的压气机叶栅流量控制CFD分析
IF 0.9 4区 工程技术 Q3 Engineering Pub Date : 2022-11-28 DOI: 10.1515/tjj-2022-0046
Jai Bhan Verma, Mohan Agrawal, G. Joshi, S. Chandel, Ved Prakash, R. K. Mishra
Abstract The present study reports the numerical investigation of the compressor cascade. To minimize the separation phenomenon in the compressor cascade, a passive flow control device i.e. Micro Vortex Generator (MVG) is utilized. MVG is a very simple and lightweight attachment mounted infront of the leading edge of the cascade blade. Due to being passive in nature, it neither consumes power nor requires any external device to actuate. The numerical simulations were carried out on a highly loaded compressor cascade at an angle of incidence of −1° under subsonic conditions at Mach number 0.2. The profile of the compressor cascade blade was double circular arc (DCA), unsymmetrical and cambered at 40°. Two different types of micro vortex generators were mounted infront of the leading edge in the compressor cascade to control the secondary flows since secondary flows were responsible for various losses in cascade. To analyze the flow under incompressoible state of air (M = 0.2), Star CCM + software has been used. To simulate the flow under turbulent condition, k-ω SST turbulence model was used. A velocity profile of 25 mm boundary layer thickness was extracted and used as an input in the compressor cascade. Mounting of MVG on compressor cascade enhanced drag but also increased lift. Total pressure loss coefficient (TPLC) was calculated to compare the losses. The aerodynamic efficiency in terms of coefficient of lift and coefficient of drag has been used to study the effect of MVG over cascade. It is found that there is reduction in total pressure loss coefficient (TPLC) for trapezoidal and curved trapezoidal types of MVGs and the decrease in percentage are 2.17 and 8.86%, respectively. Alos, aerodynamic efficiency is increased by mounting trapezoidal and curved trapezoidal types of MVG and the increase in percentages are 2.03 and 3.10%, respectively.
摘要本研究报告了压缩机叶栅的数值研究。为了最大限度地减少压缩机叶栅中的分离现象,使用了一种被动流量控制装置,即微涡流发生器(MVG)。MVG是一种安装在叶栅叶片前缘的非常简单和轻便的附件。由于本质上是被动的,它既不耗电,也不需要任何外部设备来驱动。数值模拟是在马赫数为0.2的亚音速条件下,以−1°的入射角对高负荷压气机叶栅进行的。压缩机叶栅叶片的轮廓为双圆弧,不对称,在40°时呈弧形。两种不同类型的微涡流发生器安装在压缩机叶栅前缘前,以控制二次流,因为二次流是叶栅中各种损失的原因。为了分析空气在不可压缩状态(M=0.2)下的流动,使用了Star CCM+软件。为了模拟湍流条件下的流动,采用了k-ωSST湍流模型。提取了25mm边界层厚度的速度剖面,并将其用作压缩机叶栅的输入。MVG在压缩机叶栅上的安装增强了阻力,但也增加了升力。计算总压力损失系数(TPLC)以比较损失。利用升力系数和阻力系数的气动效率来研究MVG对叶栅的影响。研究发现,梯形和弯曲梯形MVG的总压力损失系数(TPLC)分别降低了2.17%和8.86%。此外,安装梯形和弯曲梯形MVG可提高空气动力学效率,百分比分别增加2.03%和3.10%。
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引用次数: 0
Quantitative investigation of the evaporation and resistance characteristics of inlet jet precooling 进气射流预冷蒸发和阻力特性的定量研究
IF 0.9 4区 工程技术 Q3 Engineering Pub Date : 2022-11-21 DOI: 10.1515/tjj-2021-0035
Yuming Lu, Hongzi Fei, Hao Yang, Hai Zhang
Abstract A quantitative study is carried out to explore the air/mist-coupled cooling in the cooling section incorporating a spray device, aiming to conduct a comparative simulation on the effects of two radial spray arrangements (Apparatus A and Apparatus B) on the change of flow field. The results show that an even spray arrangement leads to improved flow performance owing to the large temperature drop in the cooling section. Compared with Apparatus A, Apparatus B enables a 1.60–2.25% higher temperature drop coefficient and a 1.1–3.0% higher water evaporation rate. Six high-altitude conditions are simulated to find that the spray device and water injection are the main factors causing flow loss, whereas the additional mass flow caused by water vapor reduces the amount of loss. The highest temperature drop coefficient is observed for Case 6 (27.3%), in which there is a more uniform nozzle arrangement. A slight difference in terms of total pressure drop coefficient between Apparatus A and Apparatus B is observed. Moreover, the highest total pressure drop coefficient (5.8%) at the location of the spray system is observed for Case 6, which has the largest injection rate and highest inlet air Mach number.
摘要对采用喷雾装置的冷却段空气/薄雾耦合冷却进行了定量研究,旨在对两种径向喷雾装置(装置A和装置B)对流场变化的影响进行对比模拟。结果表明,由于冷却段的温度下降较大,均匀的喷雾布置可以改善流动性能。与装置A相比,装置B的温度下降系数高出1.60–2.25%,水分蒸发率高出1.1–3.0%。模拟了六种高空条件,发现喷雾装置和注水是造成流量损失的主要因素,而水蒸气引起的额外质量流量减少了损失量。在情况6中观察到最高的温度下降系数(27.3%),其中存在更均匀的喷嘴布置。在装置A和装置B之间观察到总压降系数方面的微小差异。此外,对于具有最大喷射率和最高进气马赫数的情况6,在喷雾系统的位置处观察到最高的总压降系数(5.8%)。
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引用次数: 1
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International Journal of Turbo & Jet-Engines
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