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A study of UIS ruggedness of mismatched paralleled SiC MOSFETs
IF 1.6 4区 工程技术 Q3 ENGINEERING, ELECTRICAL & ELECTRONIC Pub Date : 2025-01-01 DOI: 10.1016/j.microrel.2024.115571
C. Scognamillo , A.P. Catalano , L. Codecasa , A. Castellazzi , V. d'Alessandro
This work investigates the ruggedness of paralleled silicon carbide (SiC) MOSFETs tested under unclamped inductive switching (UIS) conditions. More specifically, the maximum avalanche energy (EAV) sustainable by individual and paralleled MOSFETs integrated in a multi-chip power module (PM) is quantified. Circuital electrothermal (ET) simulations are carried out by resorting to a physics-based electrical model of a commercial SiC power MOSFET coupled with a dynamic thermal feedback block (TFB). The electrical model of the power MOSFET, accounting for temperature-sensitive parameters, was calibrated on measurements data of transfer /output characteristics and of UIS tests. The TFB was extracted using FANTASTIC, an advanced numerical tool based on a model-order reduction technique; it accounts for self- and mutual-heating of devices, including nonlinear thermal effects. A comprehensive analysis of the system ruggedness was performed by focusing on (i) mutual heating mechanisms between transistors and (ii) technological mismatches in breakdown voltage (BV).
这项研究探讨了并联碳化硅(SiC)MOSFET 在无钳位感应开关(UIS)条件下的耐用性。更具体地说,该研究量化了集成在多芯片电源模块(PM)中的单个和并联 MOSFET 可持续承受的最大雪崩能量(EAV)。电路电热(ET)仿真是通过商用碳化硅功率 MOSFET 与动态热反馈块(TFB)耦合的基于物理的电气模型进行的。功率 MOSFET 的电气模型考虑了温度敏感参数,并根据传输/输出特性和 UIS 测试的测量数据进行了校准。TFB 是使用 FANTASTIC 提取的,这是一种基于模型阶次缩减技术的先进数值工具;它考虑了器件的自热和互热,包括非线性热效应。通过重点关注 (i) 晶体管之间的相互加热机制和 (ii) 击穿电压 (BV) 的技术失配,对系统的坚固性进行了全面分析。
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引用次数: 0
Health monitoring and prediction of EEPROM considering program/erase endurance and data retention stress 考虑到程序/擦除耐久性和数据保留压力,对 EEPROM 进行健康监测和预测
IF 1.6 4区 工程技术 Q3 ENGINEERING, ELECTRICAL & ELECTRONIC Pub Date : 2025-01-01 DOI: 10.1016/j.microrel.2024.115572
Jianmin Yi , Cunbao Ma , Hao Wang , Hao Ma
This paper is dedicated to exploring the application of prognostics and health management (PHM) technique to electrically erasable programmable read only memory (EEPROM) devices. Although the reliability problems of memory devices have attracted extensive attention and research, PHM technique which enables efficient reliability assurance for such devices is relatively rare. In order to promote the implementation of PHM technique in such devices, this work demonstrates a radial basis function (RBF) network-based health monitoring and prediction method for EEPROM devices. Firstly, health indicators and the underlying degradation mechanism are analyzed. Subsequently, an equivalent circuit is developed to model the degradation process. Afterwards, an experimental data set of EEPROM degradation is adopted as a case study to carry out the research. Based on RBF neural network, the health monitoring and prediction frameworks are presented. To quantitatively evaluate the model, mean squared error (MSE) and relative accuracy (RA) are selected as the performance metrics. Finally, desirable results have been obtained through HI estimation and RUL prediction using the proposed model, which confirm the validity and practicability of the proposed methodology. This work throws light on the PHM-based reliability technology for memory devices and other digital electronics.
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引用次数: 0
Multi-objective optimal design of thermal-vibration stress and return loss of TSV interconnect structures based on response surface-NSWOA optimization algorithm
IF 1.6 4区 工程技术 Q3 ENGINEERING, ELECTRICAL & ELECTRONIC Pub Date : 2025-01-01 DOI: 10.1016/j.microrel.2024.115567
Lilin Wang , Chunyue Huang , Lixiang Huang , Ying Liang , Chao Gao , Xianjia Liu , Zhiqin Cao
An ANSYS and HFSS-based 3D-TSV stacked-chip packaging interconnection structure simulation analysis model was established to conduct thermal-structural coupling analysis, random vibration loading analysis, and echo loss analysis. The regression equations for thermal-structural coupling stress, random vibration stress, and echo loss were derived using the response surface method. The multi-objective optimization of the TSV interconnection structure was performed using the NSWOA optimization algorithm. The weights of thermal-structural coupling stress, random vibration stress, and echo loss were calculated using entropy weight theory, and the optimal solution set was ranked using the rank-sum ratio method. The optimal parameter combination was obtained. The results indicate that under thermal-structural coupling loading, the maximum stress and strain of the TSV interconnection structure are located at the contact surface between the upper copper pillar and the topmost microbump. Under random vibration loading, the maximum stress occurs at the contact surface between the lower copper pillar and the lowermost microbump, while the maximum strain appears on the lowermost microbump. Under high-frequency conditions, the echo loss increases with the increase in frequency. The comprehensive optimization rate of the optimized results obtained using the NSWOA optimization algorithm reaches a maximum of 27.28%, achieving multi-objective optimization of the TSV interconnection structure.
建立了基于 ANSYS 和 HFSS 的 3D-TSV 叠层芯片封装互连结构仿真分析模型,用于进行热结构耦合分析、随机振动载荷分析和回波损耗分析。利用响应面法推导出了热结构耦合应力、随机振动应力和回波损耗的回归方程。使用 NSWOA 优化算法对 TSV 互联结构进行了多目标优化。利用熵权理论计算了热结构耦合应力、随机振动应力和回波损耗的权重,并利用秩和比值法对最优解集进行了排序。得到了最优参数组合。结果表明,在热结构耦合负载下,TSV 互连结构的最大应力和应变位于上铜柱和最顶端微凸块之间的接触面。在随机振动加载条件下,最大应力出现在下铜柱和最下微凸块的接触面上,而最大应变则出现在最下微凸块上。在高频条件下,回波损耗随着频率的增加而增大。使用 NSWOA 优化算法得到的优化结果综合优化率最高达到 27.28%,实现了 TSV 互联结构的多目标优化。
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引用次数: 0
Effect of thermal cycling on microstructure and mechanical properties of nano-silver microsolder joint
IF 1.6 4区 工程技术 Q3 ENGINEERING, ELECTRICAL & ELECTRONIC Pub Date : 2025-01-01 DOI: 10.1016/j.microrel.2024.115566
Zhenzhen Peng , Yunjia Li , Yuzhong Rao , Xinyu Zhao , Zhimin Liang , Xiao Yang
In this study, the microstructural evolution and the shear strengths of the nano-silver microsolder joint under cycling conditions ranging from −65 °C to 150 °C have been investigated. The results indicate that thermal cycling does not alter the macro morphology of the nano-silver microsolder joint, with the Ag-Au connection interface showing no defects or delamination, maintaining excellent connection quality. However, the thickness of the Ag-Au solid solution layer decreases notably with an increase in thermal cycles, demonstrating a clear parabolic relationship with the square root of the number of cycles, which is consistent with Fick's second law. As thermal cycles increase, the porosity of the low-temperature sintered nano-silver microsolder joint rises by 21.7 %, from 0.46 to 0.56. Fractures occurred in the sintered nano-silver layer during shear tests in the samples before and after cycling, exhibiting plastic fracture behavior. The shear strength changes little during 0–400 thermal cycles but decreases abruptly after 500 thermal cycles. It can be concluded that localized stress concentrations at the boundaries of the nano-silver microsolder joint and the resulting nucleated microcavities caused the dramatic decrease of shear strength after 500 thermal cycling.
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引用次数: 0
Quality control of lifetime drift in discrete electrical parameters in semiconductor devices via transition modeling
IF 1.6 4区 工程技术 Q3 ENGINEERING, ELECTRICAL & ELECTRONIC Pub Date : 2025-01-01 DOI: 10.1016/j.microrel.2024.115555
Lukas Sommeregger , Jürgen Pilz
Semiconductors are widely used in various applications and critical infrastructures. These devices have specified lifetimes and quality targets that manufacturers must achieve. Lifetime estimation is conducted through accelerated stress tests. Electrical parameters are measured at multiple times during a stress test procedure. The change in these Electrical parameters is called lifetime drift. Data from these tests can be used to develop a statistical model predicting the lifetime behavior of the electrical parameters in real devices. These models can provide early warnings in production processes, identify critical parameter drift, and detect outliers.
While models for continuous electrical parameters exists, there may be bias when estimating the lifetime of discrete parameters. To address this, we propose a semi-parametric model for degradation trajectories based on longitudinal stress test data. This model optimizes guard bands, or quality-guaranteeing tighter limits, for discrete electrical parameters at production testing. It is scalable, data-driven, and explainable, offering improvements over existing methods for continuous underlying data, such as faster calculations, arbitrary non-parametric conditional distribution modeling, and a natural extension of optimization algorithms to the discrete case using Markov transition matrices.
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引用次数: 0
Single event effects hardening in SiC double-trench MOSFETs
IF 1.6 4区 工程技术 Q3 ENGINEERING, ELECTRICAL & ELECTRONIC Pub Date : 2025-01-01 DOI: 10.1016/j.microrel.2024.115569
Shuqing Sun , Feida Chen , Yongbo Sun , Yongxing Li , Kun Yang , Xiaobin Tang
This study investigates the structural optimization of 650 V Silicon carbide (SiC) Double-Trench MOSFETs (DTMOSFETs) aimed at enhancing their resilience against Single Event Burnout (SEB) and Single Event Gate Rupture (SEGR), while preserving the fundamental performance of the devices. Proposing a novel approach that combines an increase in P-well doping concentration with the design of multiple buffer layers can achieve a reduction in lattice temperature and a more uniform temperature distribution, thereby enhancing hardening capability. Additionally, substituting the conventional SiO2 with high-k gate dielectric materials effectively reduces the maximum electric field intensity within the gate oxide layer. The improvement effect is determined by the size of the dielectric constant, and the larger the dielectric constant, the better the improvement effect. These hardening methods can considerably improve the Single Event Effect (SEE), offering a theoretical foundation for optimizing the SEE of SiC DTMOSFETs, which hold great promise for future applications in aerospace industries.
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引用次数: 0
Mitigating solder voids in quad flat no-lead components: A vacuum reflow approach 减少四极扁平无引线元件中的焊料空洞:真空回流方法
IF 1.6 4区 工程技术 Q3 ENGINEERING, ELECTRICAL & ELECTRONIC Pub Date : 2024-12-02 DOI: 10.1016/j.microrel.2024.115564
Chien-Yi Huang , Chao-Chieh Chan , Chih-Yang Weng , Amirhossein Nafei
As global demand for high-efficiency automotive electronics grows, enhanced heat dissipation and reliability are essential to meet the energy demands of high-computation applications. Void formation in solder joints poses significant challenges, reducing thermal conductivity and joint strength. In response, this study optimizes the vacuum reflow process parameters and stencil aperture design to mitigate voids in Quad Flat No-Lead (QFN) packages, which are widely adopted for their heat dissipation capabilities.
Using the Taguchi method, we determined the optimal stencil aperture shapes and reflow conditions for two thermal pad sizes in QFNs. For the large thermal pad (5.24 mm × 4.5 mm), the optimal parameters included a fence-type aperture covering 85 % of the pad area, vacuum pressure of 50 mbar, 10-s vacuum duration, and a fully open vacuum valve. For the small thermal pad (1.6 mm × 4.2 mm), optimal parameters were a fully covered aperture at 85 % of the pad area, 50 mbar vacuum pressure, 5-s vacuum duration, and fully open valve. Results demonstrated that these optimized conditions effectively reduced void ratios to 0.7 % for the large pad and 0.5 % for the small pad, meeting industry standards for automotive applications.
随着全球对高效汽车电子的需求不断增长,增强的散热和可靠性对于满足高计算应用的能源需求至关重要。焊点中的空洞形成带来了重大挑战,降低了导热性和接头强度。因此,本研究优化了真空回流工艺参数和模板孔径设计,以减少Quad Flat No-Lead (QFN)封装中的空隙,QFN封装因其散热能力而被广泛采用。采用田口法,确定了两种热垫尺寸下QFNs的最佳孔径形状和回流条件。对于大型热垫(5.24 mm × 4.5 mm),最优参数为栅栏型孔径占热垫面积的85%,真空压力为50 mbar,真空持续时间为10 s,真空阀为全开。对于小型热垫(1.6 mm × 4.2 mm),最佳参数为全覆盖孔径为垫面积的85%,真空压力为50 mbar,真空持续时间为5 s,阀门全开。结果表明,这些优化条件有效地将大衬垫的空隙率降低到0.7%,小衬垫的空隙率降低到0.5%,符合汽车应用的行业标准。
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引用次数: 0
Predicting aging of IGBT solder layer using saturation voltage approach with CPO-SVR data modeling 利用饱和电压法和CPO-SVR数据建模预测IGBT焊料层老化
IF 1.6 4区 工程技术 Q3 ENGINEERING, ELECTRICAL & ELECTRONIC Pub Date : 2024-11-30 DOI: 10.1016/j.microrel.2024.115553
Xiaoyu An, Zhaoyuan Huang, Zhifeng Dou, Falong Lu, Qian Wang
Addressing the criticality of IGBT modules in power electronics and reliability challenges in industrial applications, this study focuses on solving the important problem of solder layer aging failure in IGBT modules. Under defined operating conditions, a specific set of electrical parameters, notably the collector-emitter saturation voltage Vce(sat)  , serves as a critical indicator for monitoring the degradation of solder layers within IGBT modules. This parameter is indicative of potential solder layer aging failures, which can be identified and studied to predict and mitigate such failures effectively. In order to analyze the aging trend more deeply and accurately, a new nature-inspired meta-heuristic algorithm based on Crested Porcupine Optimizer is introduced. Combining multiple data during the operation of the IGBT module, such as gate voltage, gate current, heatsink temperature, case temperature, collector-emitter current, and Vce(sat), the parameter optimization is carried out by using CPO, and a prediction model based on the optimization of the SVR by CPO is established, which is successfully implemented to predict the accurate prediction of IGBT module solder layer lifetime. The study also validates the effectiveness of the CPO-SVR method on an accelerated aging dataset of IGBT modules provided by NASA Lab. The results of this research contribute to an in-depth understanding and prediction of the aging process of IGBT modules, which in turn improves the reliability and lifetime of the devices.
针对IGBT模块在电力电子领域的重要性和工业应用中的可靠性挑战,本研究重点解决了IGBT模块中焊料层老化失效的重要问题。在规定的工作条件下,一组特定的电气参数,特别是集电极-发射极饱和电压Vce(sat),作为监测IGBT模块内焊料层退化的关键指标。该参数指示潜在的焊料层老化失效,可以识别和研究,以有效地预测和减轻此类失效。为了更深入、更准确地分析老龄化趋势,提出了一种基于冠状豪猪优化器的自然启发元启发式算法。结合IGBT模块工作过程中的栅极电压、栅极电流、散热器温度、壳体温度、集电极-发射极电流、Vce(sat)等多个数据,利用CPO进行参数优化,建立了基于CPO优化SVR的预测模型,并成功实现了对IGBT模块焊料层寿命的准确预测。在NASA实验室提供的IGBT模块加速老化数据集上验证了CPO-SVR方法的有效性。研究结果有助于深入了解和预测IGBT模块的老化过程,从而提高器件的可靠性和寿命。
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引用次数: 0
Comparative study of single event upset susceptibility in the Complementary FET (CFET) and FinFET based 6T-SRAM 基于互补场效应晶体管 (CFET) 和 FinFET 的 6T-SRAM 中单次事件扰动敏感性的比较研究
IF 1.6 4区 工程技术 Q3 ENGINEERING, ELECTRICAL & ELECTRONIC Pub Date : 2024-11-25 DOI: 10.1016/j.microrel.2024.115552
Zhengxin Zhang, Wangyong Chen, Jianwen Lin, Linlin Cai
The Complementary FET (CFET) architecture offers a more promising solution for achieving higher transistor density in sub-3 nm technology nodes. In this study, we use 3D TCAD simulations to conduct Monte Carlo based single-particle incidence analysis on FinFET and four types of CFET 6-Transistor (6T) Static Random Access Memory (SRAM). We identify the linear energy transfer (LET) thresholds for the five SRAM structures and analyze the causes of Single Event Upset (SEU) in three sensitive areas. Simulation results indicate that the SEU LET threshold of the CFET SRAM in the Fin-On-GAA-Fin (FOGF) structure is higher than that of the Fin-On-Trapezoidal-Fin (FOTF) structure. This is because both the upper and lower layers of the CFET SRAM in the FOGF structure use the GAA structure to isolate from the substrate, making it more difficult to trigger the bipolar amplification effect. The CFET SRAM using the Staggered FOGF structure demonstrates the best radiation resistance when the LET is below 0.3 pC/μm, due to the more dispersed distribution of sensitive areas and the isolation of the lower PMOS from the substrate. We also calculate the SEU cross-sections of the five SRAMs under different LETs. Showing that CFET SRAM consistently exhibits better radiation resistance compared to FinFET SRAM. These findings suggest that advanced CFET technology could be effectively applied to the design of radiation-hardened SRAM.
互补场效应晶体管(CFET)架构为在 3 纳米以下技术节点实现更高的晶体管密度提供了更有前途的解决方案。在本研究中,我们利用三维 TCAD 仿真对 FinFET 和四种 CFET 6 晶体管 (6T) 静态随机存取存储器 (SRAM) 进行了基于蒙特卡罗的单粒子入射分析。我们确定了五种 SRAM 结构的线性能量转移 (LET) 阈值,并分析了三个敏感区域的单事件猝发 (SEU) 原因。仿真结果表明,Fin-On-GAA-Fin(FOGF)结构中 CFET SRAM 的 SEU LET 门限高于 Fin-On-Trapezoidal-Fin(FOTF)结构。这是因为在 FOGF 结构中,CFET SRAM 的上层和下层都使用 GAA 结构与基底隔离,因此更难触发双极放大效应。当 LET 低于 0.3 pC/μm 时,采用交错 FOGF 结构的 CFET SRAM 具有最佳的抗辐射性能,这是由于敏感区域分布更分散,而且下层 PMOS 与基底隔离。我们还计算了五种 SRAM 在不同 LET 下的 SEU 截面。结果表明,与 FinFET SRAM 相比,CFET SRAM 始终表现出更好的抗辐射性能。这些发现表明,先进的 CFET 技术可以有效地应用于抗辐射 SRAM 的设计。
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引用次数: 0
Effects of humidity, ionic contaminations and temperature on the degradation of silicone-based sealing materials used in microelectronics 湿度、离子污染和温度对微电子学中使用的硅基密封材料降解的影响
IF 1.6 4区 工程技术 Q3 ENGINEERING, ELECTRICAL & ELECTRONIC Pub Date : 2024-11-25 DOI: 10.1016/j.microrel.2024.115554
M. Yazdan Mehr , P. Hajipour , M.R. Karampoor , H. van Zeijl , W.D. van Driel , T. Cooremans , F. De Buyl , G.Q. Zhang
This paper investigates the effects of three ageing factors (chemical, humidity, and temperature) and their interactions on the physical properties and degradation of silicone sealant used in microelectronic applications. The thermal degradation of silicone sealants was investigated by exposing samples to temperatures in the range of 150 up to 175 °C. Also, a set of samples were aged at 40 °C in a salt spray set-up with 100 % humidity in a salty atmosphere. Results showed detectable changes in the FTIR spectra of aged specimen as compared with the as-received sample. In all accelerated testing conditions, peak intensities decreased with ageing time, inferring that that the surface characteristics of the sealant is affected by ageing. Shear test results showed that with increasing the ageing time, the maximum shear stress in most cases has decreased in all ageing conditions. Also, it appears that samples with longer ageing times have experienced more elongation before failure. Results also show that salt spraying of specimens is associated with a decrease in the mechanical properties of the sealant, indicating the deleterious implications of ionic contaminations for the mechanical properties of samples.
本文研究了三种老化因素(化学、湿度和温度)及其相互作用对微电子应用中所用硅酮密封胶的物理性质和降解的影响。通过将样品暴露在 150 至 175 °C 的温度范围内,研究了硅酮密封胶的热降解。此外,一组样品还在 40 °C、湿度为 100 % 的盐雾环境中进行了老化试验。结果显示,与收到的样品相比,老化样品的傅立叶变换红外光谱发生了可检测到的变化。在所有加速测试条件下,峰值强度都随着老化时间的延长而降低,这表明密封胶的表面特性受到了老化的影响。剪切试验结果表明,随着老化时间的延长,在所有老化条件下,大多数情况下的最大剪切应力都有所下降。此外,老化时间较长的样品似乎在失效前经历了更大的伸长率。结果还显示,对试样进行盐雾处理会降低密封胶的机械性能,这表明离子污染会对试样的机械性能产生有害影响。
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引用次数: 0
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Microelectronics Reliability
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