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Effect of Bi element on microstructure, strength and failure mechanism of Sn-Cu-In solder alloy Bi元素对Sn-Cu-In钎料合金组织、强度及失效机理的影响
IF 1.9 4区 工程技术 Q3 ENGINEERING, ELECTRICAL & ELECTRONIC Pub Date : 2025-09-25 DOI: 10.1016/j.microrel.2025.115924
Jinlong Zhang , Chenghao Zhang , Zhen Pan , Chun Li , Xiaoqing Si , Zongjing He , Yang Liu , Jian Cao
In this paper, the changes of the microstructure, wettability, and mechanical properties, of the Sn-0.5Cu-3In solder alloy were studied after adding 0.3–0.7 wt% Bi. The addition of Bi to Sn-0.5Cu-3In solder alloy resulted in changes to the microstructure, with a decrease in grain size and an increase in uniformity. The β-Sn phase size also decreased, and the distribution of intermetallic compounds became denser. When the amount of Bi element added is less than 0.5 wt%, the impact performance of the solder alloy changes little, and the impact work reaches a maximum of 62.2 J when 0.5 wt% Bi is added. The shear test results of the solder joints show that the addition of Bi element effectively improves the reliability of the solder joints, and the shear strength reaches a maximum value of 46.8 MPa at the addition of 0.5 wt% of Bi element. This is because the Bi and β-Sn forms a solid solution, resulting in solid solution strengthening. And the Bi element refines the grains of the solder alloy, so the shear strength of the solder joint is significantly improved.
本文研究了添加0.3 ~ 0.7 wt% Bi后Sn-0.5Cu-3In钎料合金的显微组织、润湿性和力学性能的变化。在Sn-0.5Cu-3In钎料合金中添加Bi后,钎料合金的显微组织发生了变化,晶粒尺寸减小,均匀性提高。β-Sn相尺寸减小,金属间化合物分布更加致密。当Bi元素添加量小于0.5 wt%时,钎料合金的冲击性能变化不大,当Bi元素添加量为0.5 wt%时,冲击功达到最大62.2 J。焊点的剪切试验结果表明,添加Bi元素有效提高了焊点的可靠性,当添加0.5% wt%的Bi元素时,焊点的剪切强度达到了46.8 MPa的最大值。这是因为Bi与β-Sn形成固溶体,导致固溶体强化。Bi元素细化了钎料合金的晶粒,显著提高了焊点的抗剪强度。
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引用次数: 0
Research on the lifetime model of IGBT modules based on coupling failure of bonding wire and solder layer 基于焊线与焊层耦合失效的IGBT模块寿命模型研究
IF 1.9 4区 工程技术 Q3 ENGINEERING, ELECTRICAL & ELECTRONIC Pub Date : 2025-09-24 DOI: 10.1016/j.microrel.2025.115923
Biao Li , Zhaolei Zheng , Feng Wang , Zhuangzhuang Li , Jun Liu
To address the issues of insulated gate bipolar transistor module failure and lifetime prediction, a physical model of the insulated gate bipolar transistor module has been established. Through thermo-electrical structural coupling simulations, the failure mechanisms of the bonding wire and solder layer have been analyzed. Based on the failure mechanisms of both components, a lifetime model for insulated gate bipolar transistor modules, considering the coupling failures of the bonding wire and solder layer, has been constructed. Additionally, the failure model has been fitted using data from power cycling tests, and a comparative analysis has been conducted between the parallel failure lifetime model and the energy-based lifetime model and Coffin-Manson lifetime model in terms of prediction accuracy. The results indicate that the insulated gate bipolar transistor module lifetime model based on parallel failures of the bonding wire and solder layer has an average error of less than 5 %, reducing the error by 7.74 % compared to the classical lifetime model. Furthermore, it shows a 59.38 % reduction in error compared to the energy-based lifetime model that considers only solder layer failure, significantly improving prediction accuracy. The development of the model and its results provide important reference significance for the reliability assessment of insulated gate bipolar transistor modules.
为了解决绝缘栅双极晶体管模块失效和寿命预测问题,建立了绝缘栅双极晶体管模块的物理模型。通过热电结构耦合仿真,分析了焊线和焊层的失效机理。基于这两种器件的失效机理,建立了考虑键合线和焊层耦合失效的绝缘栅双极晶体管模块寿命模型。利用动力循环试验数据拟合了失效模型,并将并联失效寿命模型与基于能量的寿命模型和Coffin-Manson寿命模型在预测精度方面进行了对比分析。结果表明,基于键合线和焊料层并行失效的绝缘栅双极晶体管模块寿命模型平均误差小于5%,比经典寿命模型误差减小7.74%。此外,与仅考虑焊料层失效的基于能量的寿命模型相比,该模型的误差降低了59.38%,显著提高了预测精度。该模型的建立及其结果对绝缘栅双极晶体管模块的可靠性评估具有重要的参考意义。
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引用次数: 0
An FPGA-based architecture for time-resolved polarization probing of FeRAM fatigue 基于fpga的FeRAM疲劳时间分辨极化探测结构
IF 1.9 4区 工程技术 Q3 ENGINEERING, ELECTRICAL & ELECTRONIC Pub Date : 2025-09-24 DOI: 10.1016/j.microrel.2025.115920
Yubin Liao , Zerong He , Xiangyin Chen , Zhongguang Xu
Traditional approaches to assessing Ferroelectric RAM (FeRAM) reliability rely on direct electrical access to individual capacitors. While effective on isolated test structures, such methods are infeasible for high-density, packaged memory arrays, creating a critical gap between device-level physics and system-level reliability assessment. To bridge this gap, we propose Time-Resolved Polarization Probing (TRPP), a novel indirect methodology that infers the internal polarization state by precisely measuring the minimum switching time accessible at the cell terminals. We implement TRPP on a custom FPGA-based platform that integrates a flexible MBIST engine for controlled fatigue stressing with a carry-chain programmable delay generator offering 53 ps resolution. Experimental results on FeRAM devices demonstrate that TRPP effectively quantifies the progressive degradation of polarization kinetics under stress up to 109 cycles. The measurements further reveal disproportionately severe degradation at lower operating voltages, underscoring critical implications for low-power and compute-in-memory applications. Overall, this work establishes TRPP as a high-resolution, scalable methodology for reliability characterization, bridging the gap between device physics and system-level deployment.
评估铁电RAM (FeRAM)可靠性的传统方法依赖于对单个电容器的直接电访问。虽然这种方法在孤立的测试结构上是有效的,但对于高密度、封装的存储器阵列来说是不可行的,这在设备级物理和系统级可靠性评估之间造成了严重的差距。为了弥补这一差距,我们提出了时间分辨极化探测(TRPP),这是一种新的间接方法,通过精确测量细胞终端可访问的最小开关时间来推断内部极化状态。我们在一个定制的基于fpga的平台上实现TRPP,该平台集成了一个灵活的MBIST引擎,用于控制疲劳应力和提供53 ps分辨率的携带链可编程延迟发生器。在FeRAM设备上的实验结果表明,TRPP可以有效地量化在109次循环的应力下极化动力学的逐步退化。测量进一步揭示了在较低工作电压下不成比例的严重退化,强调了低功耗和内存计算应用的关键含义。总的来说,这项工作将TRPP确立为一种高分辨率、可扩展的可靠性表征方法,弥合了设备物理和系统级部署之间的差距。
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引用次数: 0
The dynamic and static radiation damage of silicon carbide MOSFETs with different gate oxide thickness 不同栅氧化层厚度碳化硅mosfet的动态和静态辐射损伤
IF 1.9 4区 工程技术 Q3 ENGINEERING, ELECTRICAL & ELECTRONIC Pub Date : 2025-09-17 DOI: 10.1016/j.microrel.2025.115918
Dan Zhang , Yudong Li , Haonan Feng , Xiaowen Liang , Chengcheng Shi , Yu Song , Ying Wei , Dong Zhou , Jingyi Xu , Yongheng Luo , Jie Feng , Xuefeng Yu , Qi Guo , Teng Zhang , Bo Wang
Radiation effects are a critical issue for SiC MOSFETs in space and nuclear applications. The thickness of the oxide layer is an important factor affecting the radiation resistance of SiC MOSFETs. The thickness of the gate oxide layer will affect the radiation effects of Si MOSFETs, to study the effects of different gate oxide thickness (tox) on the total dose radiation damage of SiC MOSFETs, In this paper, we demonstrate the effects of two different tox with 50 nm and 70 nm on the dynamic and static characteristics of SiC vertical double-diffused MOS (VDMOS) after gamma irradiation, and the total dose effect radiation damage mechanism is revealed through experiments and simulations, the main reasons for the degradation of static parameters and dynamic characteristics of the devices are identified. The results indicate that gate oxide thickness will also impact the radiation effects of SiC MOSFETs significantly, a thicker gate oxide layer accumulates more captured charge under the total ionizing dose (TID), thus producing a more severe performance degradation. The results can provide a basis for the optimization of the gate oxide thickness and the application of TID radiation-resistant of SiC MOSFETs.
辐射效应是SiC mosfet在空间和核应用中的关键问题。氧化层厚度是影响SiC mosfet抗辐射性能的重要因素。栅氧化层的厚度会影响硅场效应管的辐射效应,研究不同的栅氧化层厚度的影响(托克斯)碳化硅的总剂量辐射损伤场效电晶体,在本文中,我们将演示两种不同的影响与50和70 nm托克斯SiC的动态和静态特性垂直双扩散MOS (VDMOS)γ辐照后,和总剂量效应辐射损伤机制是通过实验和模拟显示,找出了导致设备静态参数和动态特性退化的主要原因。结果表明,栅极氧化层厚度也会显著影响SiC mosfet的辐射效应,在总电离剂量(TID)下,越厚的栅极氧化层会积累更多的捕获电荷,从而导致更严重的性能下降。研究结果可为SiC mosfet栅极氧化层厚度的优化及抗TID辐射的应用提供依据。
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引用次数: 0
An informer network-based circuit boards fault detection method using infrared temperature series 基于信息网络的红外温度序列线路板故障检测方法
IF 1.9 4区 工程技术 Q3 ENGINEERING, ELECTRICAL & ELECTRONIC Pub Date : 2025-09-17 DOI: 10.1016/j.microrel.2025.115890
Shengze Yang , Chenxiao Li , Yangyi Zhu , Hangtian Shen , Liyong Fang
As industrial demand for circuit board fault detection increases, infrared thermography has become a crucial non-invasive technique for the efficient identification of internal faults. However, existing methods exhibit limitations in feature extraction, local detail capture, and the modeling of correlations between chips and faults. To address these challenges, a comprehensive method that integrates a preprocessing stage and an enhanced Informer-based model, termed Informer-Fault-Net, is proposed. This method begins with preprocessing the long-term time-series heating data of components, which is collected by infrared cameras during power-on cycles. Subsequently, the processed data is fed into the Informer-Fault-Net model to identify faulty components on circuit boards. Within this network, a Statistic-SENet module is designed to pre-condition the input data by leveraging multiple statistical characteristics of component temperatures, and a channel attention mechanism is embedded within this module to strengthen the correlation between different chips and faults, thereby improving detection accuracy and robustness. Simultaneously, a Fully Convolutional Network (FCN) and an improved distillation mechanism are incorporated into the Informer encoder to enhance the model's capacity for local feature extraction and to reduce computational cost. A multi-scale feature fusion strategy is also employed to improve the model's ability to capture features across multiple scales. To validate the effectiveness of the proposed method, we designed and implemented an experimental hardware platform to collect a temperature time-series dataset from the components of circuit boards for fault detection. Finally, a series of experiments showed that the proposed method achieved an accuracy of 0.990.
随着工业对电路板故障检测需求的增加,红外热成像技术已成为有效识别电路板内部故障的一种重要的非侵入性技术。然而,现有的方法在特征提取、局部细节捕获和芯片与故障之间的相关性建模方面存在局限性。为了应对这些挑战,提出了一种综合方法,该方法集成了预处理阶段和增强的基于信息者的模型,称为信息者-故障网络。该方法首先对上电周期红外摄像机采集的部件长期时序加热数据进行预处理。随后,处理后的数据被输入信息者-故障网络模型,以识别电路板上的故障组件。在该网络中,设计了Statistic-SENet模块,利用组件温度的多个统计特征对输入数据进行预处理,并在该模块中嵌入通道关注机制,增强不同芯片与故障之间的相关性,从而提高检测精度和鲁棒性。同时,在Informer编码器中引入了全卷积网络(FCN)和改进的蒸馏机制,增强了模型的局部特征提取能力,降低了计算成本。采用多尺度特征融合策略,提高了模型跨多尺度捕获特征的能力。为了验证该方法的有效性,我们设计并实现了一个实验硬件平台,从电路板组件中收集温度时间序列数据,用于故障检测。最后,一系列实验表明,该方法的准确率达到了0.990。
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引用次数: 0
Comparative analysis of mechanical and thermal stresses in ITO and AZO thin films on flexible PET substrates for flexible electronic applications 柔性电子用PET基板上ITO和AZO薄膜的机械和热应力比较分析
IF 1.9 4区 工程技术 Q3 ENGINEERING, ELECTRICAL & ELECTRONIC Pub Date : 2025-09-16 DOI: 10.1016/j.microrel.2025.115921
Mohammad M. Hamasha , Sa'd Hamasha , Khalid Alzoubi , Raghad Massadeh , Khozima Hamasha
This study investigates the mechanical and thermal characteristics of indium tin oxide (ITO) and aluminum-doped zinc oxide (AZO) thin films on flexible polyethylene terephthalate (PET) substrates. The percentage change in electrical resistance (PCER) was investigated through cyclic bending fatigue, thermal cycling, and thermal aging tests to simulate the film's degradation over time under conditions similar to real-life use. Results reveal that AZO films are more prone to crack development and resistance increase under mechanical and thermal stress, especially at elevated temperatures. ITO films proved to be more stable and have smaller PCER values with superior performance under long-term stress. The findings pinpoint ITO's superior mechanical and thermal reliability when compared with AZO and its applicability in long-term flexible electronic devices. This comparative study presents important evidence towards the stability of transparent conductive oxides (TCOs) on flexible substrates and educates the selection of material in stable, resilient, and flexible optoelectronic and photovoltaic devices.
本研究研究了在柔性聚对苯二甲酸乙二醇酯(PET)衬底上氧化铟锡(ITO)和掺铝氧化锌(AZO)薄膜的力学和热特性。通过循环弯曲疲劳、热循环和热老化测试来模拟薄膜在类似实际使用条件下随时间的退化,研究了电阻的百分比变化(PCER)。结果表明,在机械应力和热应力作用下,特别是在高温下,AZO薄膜更容易产生裂纹并增加电阻。在长期应力作用下,ITO薄膜更稳定,pper值更小,性能更优越。研究结果表明,与AZO相比,ITO具有优越的机械和热可靠性,并且在长期柔性电子器件中具有适用性。这项比较研究为柔性衬底上透明导电氧化物(TCOs)的稳定性提供了重要证据,并指导了稳定、弹性和柔性光电和光伏器件材料的选择。
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引用次数: 0
Soft fault localization on CMOS differential circuit using dynamic analysis by laser stimulation 基于激光激励动态分析的CMOS差分电路软故障定位
IF 1.9 4区 工程技术 Q3 ENGINEERING, ELECTRICAL & ELECTRONIC Pub Date : 2025-09-16 DOI: 10.1016/j.microrel.2025.115917
Chi He , Diwei Fan , Kuibo Lan , Sheng Xie
With the rapid development of semiconductor process, the smaller device geometries make the occurrence of soft fault become more frequent. Although the soft fault localization techniques for digital circuit have been developed, their applications in analogue circuit are limited. In this work a soft fault localization methodology is proposed for CMOS differential circuits based on Dynamic Analysis by Laser Stimulation (DALS) technique. Firstly, the theoretical model for soft fault localization of differential circuit is established, and then its feasibility is verified by DALS experiment on the reference samples fabricated in TSMC 130BCD process. Moreover, the effects of laser scanning power on the sensitivity of MOS transistors' characteristics are investigated in detail. Finally, two real cases fabricated in the same CMOS process are selected to perform the soft fault localization. The failed MOS transistor is successfully located, demonstrating the effectiveness of DALS technique in soft fault localization of CMOS differential circuit.
随着半导体工艺的快速发展,器件几何尺寸的小型化使得软故障的发生越来越频繁。虽然数字电路的软故障定位技术已经发展起来,但其在模拟电路中的应用仍然有限。本文提出了一种基于激光刺激动态分析(DALS)技术的CMOS差分电路软故障定位方法。首先建立了差分电路软故障定位的理论模型,然后在台积电130BCD工艺的参考样品上进行了DALS实验,验证了其可行性。此外,还详细研究了激光扫描功率对MOS晶体管特性灵敏度的影响。最后,选取采用相同CMOS工艺制作的两个实际案例进行软故障定位。成功定位出故障的MOS晶体管,验证了DALS技术在CMOS差分电路软故障定位中的有效性。
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引用次数: 0
Study on the degradation mechanism of GaN MMIC PAs under on-state stress with different drain bias 氮化镓MMIC PAs在不同漏极偏压下的状态应力降解机理研究
IF 1.9 4区 工程技术 Q3 ENGINEERING, ELECTRICAL & ELECTRONIC Pub Date : 2025-09-15 DOI: 10.1016/j.microrel.2025.115898
Jia-Long Wang , Xue-Feng Zheng , Hao Zhang , Vazgen Melikyan , Xiao-Hua Ma , Yue Hao
In this work, the degradation mechanisms of Gallium Nitride (GaN) Monolithic Microwave Integrated Circuit (MMIC) Power Amplifiers (PAs) under on-state stress with different drain bias have been studied. It is found that the direct current (DC) and Radio Frequency (RF) characteristics degrade significantly at high drain bias, which is mainly attributed to hot-electron effect. Using emission microscopy (EMMI) techniques, it can be concluded that the main degradation in GaN MMIC power amplifiers occurs in active components instead of passive components. The channel hot electron effect shows two impacts. The first one is the leakage current path near the drain edge, which is caused by the high-energy hot electrons that surmount AlGaN/GaN barrier. The second one is electron trapping within the active region between gate and drain, which can reduce the DC and RF performance. Finally, it is also found that the generated traps during the stress cannot recover easily even at high temperature of 250 °C, which indicates these traps are probably located at deep energy levels.
本文研究了氮化镓(GaN)单片微波集成电路(MMIC)功率放大器(PAs)在不同漏极偏置的状态应力下的降解机理。研究发现,在高漏极偏压下,直流(DC)和射频(RF)特性显著下降,这主要归因于热电子效应。利用发射显微镜(EMMI)技术,可以得出结论,GaN MMIC功率放大器的主要降解发生在有源元件而不是无源元件。通道热电子效应有两个影响。第一个是漏极边缘附近的漏电流路径,这是由超越AlGaN/GaN势垒的高能热电子引起的。二是在栅极和漏极之间的有源区域产生电子捕获,会降低直流和射频性能。最后还发现,在250℃的高温下,应力过程中产生的圈闭也不容易恢复,这表明这些圈闭可能位于较深的能级。
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引用次数: 0
A quantitative analysis and testing assessment method for functional damage state of electronic circuits under impact loads 冲击载荷作用下电子电路功能损伤状态的定量分析与试验评估方法
IF 1.9 4区 工程技术 Q3 ENGINEERING, ELECTRICAL & ELECTRONIC Pub Date : 2025-09-12 DOI: 10.1016/j.microrel.2025.115905
Dahai Li , Li Long , Peng Peng , Zhaodong Lin , Yongjian Zhang , Cong Xu , Changan Di , Junsong Ren
Focusing on the assessment of the functional damage state in electronic circuits under impact loads, this paper conducted research encompassing the analysis of damage scenarios, quantitative calculation of functional damage probabilities, and the construction of damage probability curve. Additionally, we developed a comprehensive set of quantitative analysis methods for assessing the functional damage state of electronic circuits. We designed a board-level drop impact test and monitored the dynamic response curves of circuit signals under impact loads in real time. Finally, we constructed the functional damage probability curve using the damage characteristic data from the circuit signals. These results verify the reasonableness and effectiveness of the proposed quantitative analysis and testing assessment method.
针对冲击载荷作用下电子电路的功能损伤状态评估,进行了损伤情景分析、功能损伤概率定量计算、损伤概率曲线构建等方面的研究。此外,我们还开发了一套全面的定量分析方法来评估电子电路的功能损伤状态。设计了板级跌落冲击试验,实时监测了冲击载荷作用下电路信号的动态响应曲线。最后,利用电路信号的损伤特征数据,构造了功能损伤概率曲线。这些结果验证了所提出的定量分析和测试评价方法的合理性和有效性。
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引用次数: 0
Microstructure and analysis of Au-Pd-Ag alloy bonding wires for enhanced optocoupler packaging performance 提高光耦合器封装性能的Au-Pd-Ag合金焊线的微观结构与分析
IF 1.9 4区 工程技术 Q3 ENGINEERING, ELECTRICAL & ELECTRONIC Pub Date : 2025-09-12 DOI: 10.1016/j.microrel.2025.115907
Zhiqian Yang , Kaixiang Hu , Rongsong Ge , Lite Zhao , Tingting Jin , Yizhan Chen
This study investigates the microstructural characteristics and formation mechanisms in Au-Pd-Ag alloy bonding wires for optocoupler packaging. Bonding wires with different gold contents (20 %, 60 %, and 99.99 %) were analyzed using SEM and EDS. The results show that the alloy wire with 60 % gold content exhibits uniform elemental distribution and forms a stable layer at the bonding interface, significantly enhancing bonding strength and reliability. Under accelerated aging tests, including intermetalic compound highly accelerated stress test and high-temperature storage test, the alloy wire demonstrates excellent resistance to aging, with growth following a parabolic law. Optimizing the Au and Pd content effectively slows intermetallic compound (IMC) formation, improving long-term stability. Additionally, the optimized alloy composition enhances optocoupler performance by improving Iceo and VF characteristics while reducing production costs. This study provides a high-performance alternative for optocoupler packaging and offers insights into the microstructural design and layer control of alloy bonding wires, advancing electronic packaging technology.
研究了光耦合器封装用金钯银合金键合线的微观结构特征及其形成机理。采用扫描电镜和能谱仪对含金20%、60%和99.99%的焊丝进行了分析。结果表明:含金60%的合金丝元素分布均匀,在结合界面处形成稳定层,显著提高了结合强度和可靠性;在加速老化试验中,包括金属间化合物高加速应力试验和高温贮存试验,合金丝表现出优异的耐老化性能,其生长遵循抛物线规律。优化Au和Pd含量可有效减缓金属间化合物(IMC)的形成,提高长期稳定性。此外,优化的合金成分通过改善Iceo和VF特性来提高光耦合器性能,同时降低生产成本。该研究为光耦合器封装提供了一种高性能的替代方案,并为合金键合线的微结构设计和层控制提供了见解,推动了电子封装技术的发展。
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引用次数: 0
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Microelectronics Reliability
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