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An online quality detection method with ensemble learning on imbalance data for wave soldering 基于集成学习的波峰焊不平衡数据在线质量检测方法
IF 3.1 3区 工程技术 Q1 Computer Science Pub Date : 2023-07-31 DOI: 10.1115/1.4063068
Hanpeng Gao, Yu Guo, Shaohua Huang, Jian Xie, Daoyuan Liu, Tao Wu, Xu Tian
Online detection of wave soldering is an important method of inspecting defective products in the workshop. Accurate quality detection can reduce production costs and provide support for quality warning in wave soldering process. However, there are still problems of improving the detection accuracy for defect class. Although class imbalance in data can be addressed by data level methods such as over-sampling and under-sampling, these methods destroy the integrity of the original data set and may cause information loss and overfitting problems. In order to solve the above problems, this article focuses on how to design a new loss function that fuses class weights from focal loss (FS) and sample weights form AdaBoost to improve attention to the minority samples without changing data distribution. In this way, a FS-AdaBoost-RegNet model based on transfer learning is constructed to enhance the detection accuracy in industrial environment. Finally, the images of the wave soldering from an electronic assembly workshop are taken to validate the performance of the proposed method. The experiment on 941 testing samples of the imbalance datasets showed that the FS-AdaBoost-RegNet model with new loss function reached the overall accuracy of 98.39%, the overall recall of 96.19%. The results proved that the proposed method promotes the ability to identify defect class compared with other methods
波峰焊在线检测是车间检测缺陷产品的重要方法。准确的质量检测可以降低生产成本,并为波峰焊过程中的质量预警提供支持。然而,仍然存在提高缺陷类别的检测精度的问题。尽管数据中的类不平衡可以通过数据级方法(如过采样和欠采样)来解决,但这些方法会破坏原始数据集的完整性,并可能导致信息丢失和过拟合问题。为了解决上述问题,本文重点研究了如何设计一种新的损失函数,该函数融合了焦点损失(FS)的类权重和AdaBoost的样本权重,以在不改变数据分布的情况下提高对少数样本的关注。通过这种方式,构建了一个基于迁移学习的FS AdaBoost RegNet模型,以提高工业环境中的检测精度。最后,以某电子装配车间的波峰焊图像为例,验证了该方法的有效性。在941个不平衡数据集的测试样本上进行的实验表明,具有新损失函数的FS-AdaBoost-RegNet模型的总体准确率达到98.39%,总体召回率达到96.19%。结果证明,与其他方法相比,该方法提高了识别缺陷类的能力
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引用次数: 0
Enhancing Robot Calibration through Reliable High-Order Hermite Polynomials Model and SSA-BP Optimization 通过可靠的高阶埃尔米特多项式模型和SSA-BP优化增强机器人标定
IF 3.1 3区 工程技术 Q1 Computer Science Pub Date : 2023-07-25 DOI: 10.1115/1.4063035
Yujie Zhang, Qi Fang, Yu Xie, Weijie Zhang, Runxiang Yu
Various sources of error can lead to the position accuracy of the robot being orders of magnitude worse than its repeatability. For the accuracy of drilling in the aviation field, high-precision assembly, and other fields depend on the industrial robot's absolute positioning accuracy, it is essential to improve the accuracy of absolute positioning by calibration. In the present paper, an error model of the robot is established considering both constant and joint-dependent kinematic errors, and the robot model is modified by the Hermite polynomial. To identify joint-dependent kinematic errors, a robot calibration method based on back-propagation neural network(BP) optimized by Sparrow Search Algorithm (SSA-BP) is proposed, which optimize the uncertainty of weights and thresholds in the BP algorithm . To validate the efficiency of the proposed method, experiments on an EFORT ECR5 robot were implemented. The positioning error is reduced from 3.1704 mm to 0.2798 mm, and the positioning accuracy is improved by 91.27%. With the new calibration method using SSA-BP, robot positioning errors can be effectively compensated for and the robot positioning accuracy can be improved significantly.
各种误差来源可能导致机器人的位置精度比其可重复性差几个数量级。航空领域的钻孔、高精度装配等领域的精度依赖于工业机器人的绝对定位精度,因此通过标定提高绝对定位精度至关重要。本文建立了考虑常量运动误差和关节相关运动误差的误差模型,并用Hermite多项式对模型进行了修正。为了识别关节相关运动误差,提出了一种基于麻雀搜索算法(SSA-BP)优化的反向传播神经网络(BP)的机器人标定方法,该方法优化了BP算法中权值和阈值的不确定性。为了验证该方法的有效性,在EFORT ECR5机器人上进行了实验。定位误差由3.1704 mm减小到0.2798 mm,定位精度提高了91.27%。采用基于SSA-BP的标定方法,可以有效补偿机器人的定位误差,显著提高机器人的定位精度。
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引用次数: 0
Determination of Multi-Component Failure in Automotive System using Deep Learning 基于深度学习的汽车系统多部件故障检测
IF 3.1 3区 工程技术 Q1 Computer Science Pub Date : 2023-07-20 DOI: 10.1115/1.4063003
John O'Donnell, Hwan-Sik Yoon
The connectivity of modern vehicles allows for the monitoring and analysis of a large amount of sensor data from vehicles during their normal operations. In recent years, there has been a growing interest in utilizing this data for the purposes of predictive maintenance. In this paper, a multi-label transfer learning approach is proposed using fourteen different pretrained classifier models retrained with engine simulation data to predict the failure conditions of a selected set of engine components. The retrained classifiers are designed such that the failure modes, including multimode failure, of an EGR, Compressor, Intercooler, and Fuel Injectors of a four-cylinder diesel engine can be identified. Time-series simulation data of various failure conditions, which includes performance degradation, is generated to retrain the classifier models to predict which components are failing at any given time. The test results of the retrained classifier models show that the overall classification performance is good, with the value of mean average precision varying from 0.7 to 0.75 for most retrained networks. To the best of the authors' knowledge, this work represents the first attempt to characterize such time-series data utilizing a multi-label deep learning approach.
现代车辆的连接性允许在车辆正常运行期间监控和分析来自车辆的大量传感器数据。近年来,人们对利用这些数据进行预测性维护的兴趣日益浓厚。本文提出了一种多标签迁移学习方法,使用14种不同的预训练分类器模型和发动机仿真数据进行再训练,以预测一组选定的发动机部件的故障情况。经过重新训练的分类器可以识别四缸柴油发动机的EGR、压缩机、中冷器和燃油喷射器的故障模式,包括多模式故障。生成各种故障条件(包括性能下降)的时间序列模拟数据,以重新训练分类器模型,以预测在任何给定时间哪些组件发生故障。再训练分类器模型的测试结果表明,总体分类性能良好,大多数再训练网络的平均精度在0.7 ~ 0.75之间。据作者所知,这项工作代表了利用多标签深度学习方法表征此类时间序列数据的首次尝试。
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引用次数: 0
Opportunities and Challenges of Quantum Computing for Engineering Optimization 量子计算在工程优化中的机遇与挑战
IF 3.1 3区 工程技术 Q1 Computer Science Pub Date : 2023-07-18 DOI: 10.1115/1.4062969
Yan Wang, Jungin E. Kim, K. Suresh
Quantum computing as the emerging paradigm for scientific computing has attracted significant research attention in the past decade. Quantum algorithms to solve the problems of linear systems, eigenvalue, optimization, machine learning, and others have been developed. The main advantage of utilizing quantum computer to solve optimization problems is that quantum superposition allows for massive parallel searching of solutions. This article provides an overview of fundamental quantum algorithms that can be used to solve optimization problems, including Grover search, quantum phase estimation, quantum annealing, quantum approximate optimization algorithm, variational quantum eigensolver, and quantum walk. A review of recent applications of quantum optimization methods for engineering design, including materials design and topology optimization, is also given. The challenges to develop scalable and reliable quantum algorithms for engineering optimization are discussed.
量子计算作为一种新兴的科学计算范式,在过去十年中引起了人们的极大关注。已经开发了解决线性系统、特征值、优化、机器学习等问题的量子算法。利用量子计算机解决优化问题的主要优点是量子叠加允许大规模并行搜索解。本文概述了可用于解决优化问题的基本量子算法,包括Grover搜索、量子相位估计、量子退火、量子近似优化算法、变分量子本征求解器和量子行走。综述了量子优化方法在工程设计中的最新应用,包括材料设计和拓扑优化。讨论了为工程优化开发可扩展和可靠的量子算法所面临的挑战。
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引用次数: 1
The Design of a Virtual Prototyping System for Authoring Interactive VR Environments from Real World Scans 基于真实世界扫描的交互式虚拟现实环境的虚拟样机系统设计
IF 3.1 3区 工程技术 Q1 Computer Science Pub Date : 2023-07-18 DOI: 10.1115/1.4062970
Ananya Ipsita, Runlin Duan, Hao Li, Subramanian C, Yuanzhi Cao, Min Liu, Alexander J. Quinn, Karthik Ramani
Domain users (DUs) with a knowledge base in specialized fields are frequently excluded from authoring Virtual Reality (VR)-based applications in corresponding fields. This is largely due to the requirement of VR programming expertise needed to author these applications. To address this concern, we developed VRFromX, a system workflow design to make the virtual content creation process accessible to DUs irrespective of their programming skills and experience. VRFromX provides an in-situ process of content creation in VR that (a) allows users to select regions of interest in scanned point clouds or sketch in mid-air using a brush tool to retrieve virtual models, and (b) then attach behavioral properties to those objects. Using a welding use case, we performed a usability evaluation of VRFromX with 20 DUs from which 12 were novices in VR programming. Study results indicated positive user ratings for the system features with no significant differences across users with or without VR programming expertise. Based on the qualitative feedback, we also implemented two other use cases to demonstrate potential applications. We envision that the solution can facilitate the adoption of the immersive technology to create meaningful virtual environments.
具有专业领域知识库的领域用户(DU)经常被排除在相应领域基于虚拟现实(VR)的应用程序之外。这在很大程度上是由于编写这些应用程序需要VR编程专业知识。为了解决这一问题,我们开发了VRFromX,这是一种系统工作流设计,使DU无论其编程技能和经验如何,都可以访问虚拟内容创建过程。VRFromX提供了VR中内容创建的原位过程,该过程(a)允许用户使用画笔工具在扫描的点云中选择感兴趣的区域或在半空中绘制草图以检索虚拟模型,以及(b)然后将行为属性附加到这些对象。使用焊接用例,我们对VRFromX的20个DU进行了可用性评估,其中12个DU是VR编程的新手。研究结果表明,具有或不具有VR编程专业知识的用户对系统功能的评分为正,没有显著差异。基于定性反馈,我们还实现了另外两个用例来展示潜在的应用程序。我们设想该解决方案可以促进采用沉浸式技术来创建有意义的虚拟环境。
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引用次数: 1
The Role of Deep Learning in Manufacturing Applications: Challenges and Opportunities 深度学习在制造业应用中的作用:挑战与机遇
IF 3.1 3区 工程技术 Q1 Computer Science Pub Date : 2023-07-11 DOI: 10.1115/1.4062939
R. Malhan, S. Gupta
There is a growing interest in using deep learning technologies within the manufacturing industry to improve quality, productivity, safety, and efficiency, while also reducing costs and cycle time. This paper discusses the primary applications of deep learning currently being employed, including identifying defects during high-mix production, optimizing processes, streamlining the supply chain, predicting maintenance needs, and recognizing human activity. The paper offers a brief summary of the various components of deep learning technology and their roles. Additionally, the paper draws attention to the current challenges and limitations that need to be addressed to fully realize the potential of deep learning technology in manufacturing. Lastly, several future directions for research within the field are proposed to further improve the use of deep learning in manufacturing.
人们对在制造业中使用深度学习技术来提高质量、生产率、安全性和效率越来越感兴趣,同时也降低了成本和周期时间。本文讨论了目前正在使用的深度学习的主要应用,包括在高混合生产中识别缺陷、优化流程、简化供应链、预测维护需求和识别人类活动。本文简要总结了深度学习技术的各个组成部分及其作用。此外,本文提请注意当前需要解决的挑战和限制,以充分发挥深度学习技术在制造业中的潜力。最后,提出了该领域未来的几个研究方向,以进一步提高深度学习在制造业中的应用。
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引用次数: 1
Designing Evolving Cyber-Physical-Social Systems: Computational Research Opportunities 设计进化的网络-物理-社会系统:计算研究机会
IF 3.1 3区 工程技术 Q1 Computer Science Pub Date : 2023-07-03 DOI: 10.1115/1.4062883
J. Allen, Anand Balu Nellippallil, Zhenjun Ming, J. Milisavljevic-Syed, F. Mistree
In the context of the theme for this special issue, namely, challenges and opportunities in computing research to enable next generation engineering applications, our intent in writing this paper is to seed the dialog on furthering computing research associated with the design of cyber-physical-social systems. Cyber-Physical-Social Systems (CPSS's) are natural extensions of Cyber-Physical Systems (CPS's) that add the consideration of human interactions and cooperation with cyber systems and physical systems. CPSS's are becoming increasingly important as we face challenges such as regulating our impact on the environment, eradicating disease, transitioning to digital and sustainable manufacturing, and improving healthcare. Human stakeholders in these systems are integral to the effectiveness of these systems. One of the key features of CPSS is that the form, structure, and interactions constantly evolve to meet changes in the environment. Design of evolving CPSS include making tradeoffs amongst the cyber, the physical, and the social systems. Advances in computing and information science have given us opportunities to ask difficult, and important questions, especially those related to cyber-physical-social systems. In this paper we identify research opportunities worth investigating. We start with theoretical and mathematical frameworks for identifying and framing the problem – specifically, problem identification and formulation, data management, CPSS modeling and CPSS in action. Then we discuss issues related to the design of CPSS including decision making, computational platform support, and verification and validation. Building on this foundation, we suggest a way forward.
在本期特刊的主题背景下,即计算研究中的挑战和机遇,以实现下一代工程应用,我们写这篇论文的目的是为进一步与网络物理社会系统设计相关的计算研究提供对话。网络-物理-社会系统(CPSS)是网络-物理系统(CPS)的自然延伸,它增加了人类与网络系统和物理系统的互动和合作的考虑。当我们面临诸如调节我们对环境的影响、根除疾病、向数字化和可持续制造过渡以及改善医疗保健等挑战时,CPSS正变得越来越重要。这些系统中的人类利益相关者是这些系统有效性的组成部分。CPSS的一个关键特性是形式、结构和交互不断发展以适应环境的变化。进化CPSS的设计包括在网络系统、物理系统和社会系统之间进行权衡。计算机和信息科学的进步使我们有机会提出困难而重要的问题,特别是那些与网络-物理-社会系统有关的问题。在本文中,我们确定了值得研究的研究机会。我们从识别和构建问题的理论和数学框架开始-具体来说,问题识别和制定,数据管理,CPSS建模和CPSS的行动。然后讨论了CPSS设计的相关问题,包括决策制定、计算平台支持、验证和验证。在此基础上,我们提出了前进的方向。
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引用次数: 0
An open-source Olfactory Display to add the sense of smell to the Metaverse 一个开源的嗅觉显示器,可以为虚拟世界添加嗅觉
IF 3.1 3区 工程技术 Q1 Computer Science Pub Date : 2023-07-03 DOI: 10.1115/1.4062889
Marek S. Lukasiewicz, M. Rossoni, E. Spadoni, Nicolò Dozio, M. Carulli, F. Ferrise, M. Bordegoni
As the Metaverse gains popularity due to its use in various industries, so does the desire to take advantage of all its potential. While visual and audio technologies already provide access to the Metaverse, there is increasing interest in haptic and olfactory technologies, which are less developed and have been studied for a shorter time. Currently, there are limited options for users to experience the olfactory aspect of the Metaverse. This paper introduces an open-source kit that makes it simple to add the sense of smell to the Metaverse. The details of the solution, including its technical specifications, are outlined to enable potential users to utilize, test, and enhance the project and make it available to the scientific community.
由于在各个行业的使用,虚拟世界越来越受欢迎,利用其所有潜力的愿望也越来越强烈。虽然视觉和音频技术已经提供了进入虚拟世界的途径,但人们对触觉和嗅觉技术的兴趣越来越大,这些技术还不太发达,研究时间也较短。目前,用户体验Metaverse嗅觉方面的选择有限。本文介绍了一个开源工具包,它使向Metaverse添加嗅觉变得简单。该解决方案的细节,包括其技术规格,被概述,以使潜在用户能够利用、测试和增强该项目,并使其可供科学界使用。
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引用次数: 1
ACCELERATING THERMAL SIMULATIONS IN ADDITIVE MANUFACTURING BY TRAINING PHYSICS-INFORMED NEURAL NETWORKS WITH RANDOMLY-SYNTHESIZED DATA 通过训练具有随机合成数据的物理信息神经网络来加速增材制造中的热模拟
IF 3.1 3区 工程技术 Q1 Computer Science Pub Date : 2023-06-28 DOI: 10.1115/1.4062852
Jiangce Chen, Justin Pierce, Glen Williams, Timothy W. Simpson, N. Meisel, Sneha Prabha Narra, Christopher McComb
The temperature history of an additively-manufactured part plays a critical role in determining process-structure-property relationships in fusion-based additive manufacturing (AM) processes. Therefore, fast thermal simulation methods are needed for a variety of AM tasks, from temperature history prediction for part design and process planning to in-situ temperature monitoring and control during manufacturing. However, conventional numerical simulation methods fall short in satisfying the strict requirements of these applications due to the large space and time scales involved. While data-driven surrogate models are of interest for their rapid computation capabilities, the performance of these models relies on the size and quality of the training data, which is often prohibitively expensive to create. Physics-informed neural networks (PINNs) mitigate the need for large datasets by imposing physical principles during the training process. This work investigates the use of a PINN to predict the time-varying temperature distribution in a part during manufacturing with Laser Powder Bed Fusion (L-PBF). Notably, the use of the PINN in this study enables the model to be trained solely on randomly-synthesized data. This training data is both inexpensive to obtain and the presence of stochasticity in the dataset improves the generalizability of the trained model. Results show that the PINN model achieves higher accuracy than a comparable artificial neural network trained on labeled data. Further, the PINN model trained in this work maintains high accuracy in predicting temperature for laser path scanning strategies unseen in the training data.
在基于融合的增材制造(AM)工艺中,增材制造部件的温度历史对确定工艺-结构-性能关系起着至关重要的作用。因此,从零件设计和工艺规划的温度历史预测到制造过程中的现场温度监测和控制,各种增材制造任务都需要快速的热模拟方法。然而,由于涉及的空间和时间尺度较大,传统的数值模拟方法无法满足这些应用的严格要求。虽然数据驱动的代理模型因其快速计算能力而受到关注,但这些模型的性能依赖于训练数据的大小和质量,而创建这些数据的成本通常非常高。物理信息神经网络(pinn)通过在训练过程中施加物理原理来减轻对大型数据集的需求。本工作研究了在激光粉末床熔合(L-PBF)制造过程中,使用PINN来预测零件的时变温度分布。值得注意的是,本研究中使用的PINN使模型能够仅在随机合成的数据上进行训练。这种训练数据的获取成本低廉,而且数据集中的随机性提高了训练模型的泛化能力。结果表明,PINN模型比在标记数据上训练的同类人工神经网络具有更高的准确率。此外,在这项工作中训练的PINN模型在预测激光路径扫描策略的温度方面保持了很高的准确性,而这些策略在训练数据中是看不到的。
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引用次数: 0
What’s in a Name? Evaluating Assembly-Part Semantic Knowledge in Language Models Through User-Provided Names in Computer Aided Design Files 名字里有什么?通过计算机辅助设计文件中用户提供的名称评估语言模型中的装配件语义知识
3区 工程技术 Q1 Computer Science Pub Date : 2023-06-23 DOI: 10.1115/1.4062454
Peter Meltzer, Joseph Lambourne, Daniele Grandi
Abstract Semantic knowledge of part-part and part-whole relationships in assemblies is useful for a variety of tasks from searching design repositories to the construction of engineering knowledge bases. In this work, we propose that the natural language names designers use in computer aided design (CAD) software are a valuable source of such knowledge, and that large language models (LLMs) contain useful domain-specific information for working with this data as well as other CAD and engineering-related tasks. In particular, we extract and clean a large corpus of natural language part, feature, and document names and use this to quantitatively demonstrate that a pre-trained language model can outperform numerous benchmarks on three self-supervised tasks, without ever having seen this data before. Moreover, we show that fine-tuning on the text data corpus further boosts the performance on all tasks, thus demonstrating the value of the text data which until now has been largely ignored. We also identify key limitations to using LLMs with text data alone, and our findings provide a strong motivation for further work into multi-modal text-geometry models. To aid and encourage further work in this area we make all our data and code publicly available.
摘要装配体中部分-部分和部分-整体关系的语义知识对于从搜索设计库到构建工程知识库的各种任务都是有用的。在这项工作中,我们提出设计人员在计算机辅助设计(CAD)软件中使用的自然语言名称是这些知识的宝贵来源,并且大型语言模型(llm)包含有用的领域特定信息,用于处理这些数据以及其他CAD和工程相关任务。特别是,我们提取并清理了大量自然语言部分、特征和文档名称的语料库,并使用它来定量地证明,预先训练的语言模型可以在三个自监督任务上优于许多基准测试,而之前从未见过这些数据。此外,我们表明对文本数据语料库的微调进一步提高了所有任务的性能,从而展示了迄今为止在很大程度上被忽视的文本数据的价值。我们还确定了仅使用文本数据的llm的关键限制,我们的发现为进一步研究多模态文本几何模型提供了强大的动力。为了帮助和鼓励这一领域的进一步工作,我们公开了所有的数据和代码。
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引用次数: 0
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Journal of Computing and Information Science in Engineering
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