The hemispherical glass viewport serves as an indispensable critical component in deep-sea wide-field optical detection systems. However, the inherent brittleness and low tensile strength of glass increase the risk of damage or fracture when these viewports are directly connected to metallic cylindrical hulls under high hydrostatic pressure. To address this challenge, this paper proposes a novel radial dual-sliding pressure-resistant sealing configuration, based on elastic half-space contact theory. The core design principle focuses on minimizing the maximum tensile stress in the viewport by reducing the interfacial indentation depth. Through nonlinear finite element analysis (FEA), we compare the sealing and pressure resistance performance of this new configuration against the conventional direct-sliding design. Furthermore, for the proposed dual-sliding configuration, we conduct comprehensive parametric sensitivity analysis—including friction coefficients, ellipticity deviation, and demolding striations—on the viewport’s pressure resistance. Identifying the friction coefficient as the critical parameter, we expand its testing conditions to cover the simulation-optimized range, followed by full-scale hydrostatic pressure testing of the assembly. Comparative studies demonstrate that the proposed configuration reduces maximum tensile and compressive stress in the hemispherical viewport by 13.9% and 15% respectively compared to the conventional design, achieving operational capability at 6000 m depth. These findings provide an innovative structural solution for deep-sea optical equipment viewports, exhibiting significant engineering application value.
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