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Evaluation of offshore pipeline failure due to complex shaped corrosion defects using deep learning methods 基于深度学习方法的海洋管道复杂形状腐蚀缺陷失效评估
IF 3.5 2区 工程技术 Q2 ENGINEERING, MECHANICAL Pub Date : 2026-02-01 Epub Date: 2025-11-08 DOI: 10.1016/j.ijpvp.2025.105700
Davoud Shahgholian-Ghahfarokhi , Mohsen Abyani , Mohammad Karimi
This research examines the failure assessment of high-pressure, high-temperature offshore pipelines made of API 5L X65 steel with the outer diameter and wall thickness equal to 32” and 20.6 mm, subjected to complex-shaped corrosion defects. An efficient algorithm generated 700 randomly shaped defect geometries representing a more realistic corrosion morphology. Nonlinear Finite Element Analyses (FEA) determined failure pressures for each geometry. Grayscale images of defect cross-sections, annotated with FEA results, are used to train a Convolutional Neural Network (CNN) model. The CNN achieves high accuracy in predicting failure pressures, reducing error and training time compared to traditional machine learning methods by effectively extracting spatial features from images. Additionally, the defects are assessed using the DNVGL-RP-F101 code-based method. The results show a strong correlation (R2 = 97.83 %) between FEA and CNN predictions. In 578 of 700 cases, numerical failure pressures exceeded those from the code, indicating that the code-based approach is generally conservative.
本研究对外径32”、壁厚20.6 mm的API 5L X65钢制成的高压高温海上管道进行了复杂形状腐蚀缺陷的失效评估。一种高效的算法生成了700个随机形状的缺陷几何形状,代表了更真实的腐蚀形态。非线性有限元分析(FEA)确定了每个几何结构的失效压力。用带有有限元结果注释的缺陷截面灰度图像来训练卷积神经网络(CNN)模型。与传统的机器学习方法相比,CNN通过有效地从图像中提取空间特征,在预测故障压力方面实现了较高的准确性,减少了误差和训练时间。此外,使用DNVGL-RP-F101基于代码的方法评估缺陷。结果表明,FEA与CNN预测结果具有很强的相关性(R2 = 97.83%)。在700个案例中,有578个案例的数值失效压力超过了代码的失效压力,这表明基于代码的方法通常是保守的。
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引用次数: 0
Strain hardening effect on TES collapse moment of different angled pipe bends subjected to bending moments 弯矩作用下不同角度弯头TES崩塌弯矩的应变硬化效应
IF 3.5 2区 工程技术 Q2 ENGINEERING, MECHANICAL Pub Date : 2026-02-01 Epub Date: 2025-10-01 DOI: 10.1016/j.ijpvp.2025.105673
Manish Kumar
Piping systems carry fluid from one location to another and pipe bends are one of the most critical component due to its large deformation and high stress bearing nature. Collapse moment is one the criteria that helps to determine the strength of the pipe bend. The present study carries extensive three dimensional analyses to calculate the collapse moment of pipe bends (30° to 180° with interval of 30°) using twice-elastic-slope (TES) method. This paper focuses on the strain hardening (SH) effect on TES collapse moment based on elastic perfectly-plastic (EPP) material model for different bend angle and piping thickness under in-plane (closing (IPC) and opening (IPO)) and out-of-plane (OP) bending modes. From the results, it is clear that pipe thickness has significant role on hardening effect. Under IPC and OP bending modes, thicker pipe bend shows maximum hardening effect whereas under IPO mode least pipe thickness shows maximum hardening behavior due to its deformation pattern. Strain hardening effect changes maximum when bend angle changes from 30° to 60° for all bending modes. The hardening effect does not changes much for bend angle 60° to 180° under IPC and OP bending modes. Under IPO bending, hardening effect depends on bend angle for thinner pipe bends and for thicker pipe bends, it is independent of bend angle. This study helps to evaluate the bend angle hardening behavior influence on TES collapse moment which ultimately help determine the SH material model TES collapse moment based on the EPP material model.
管道系统将流体从一个位置输送到另一个位置,由于其大变形和高应力承受特性,弯头是最关键的部件之一。坍塌力矩是确定弯管强度的标准之一。本研究采用双弹性斜率法(TES)对30°~ 180°、间隔为30°的弯道进行了广泛的三维分析计算。基于弹性完全塑性(EPP)材料模型,研究了面内(IPC)和面外(OP)弯曲模式下,不同弯曲角度和管道厚度下的应变硬化(SH)效应对TES坍塌力矩的影响。结果表明,管材厚度对硬化效果有显著影响。在IPC和OP弯曲模式下,较厚的弯管硬化效果最大,而在IPO模式下,最小的管厚由于其变形模式而表现出最大的硬化行为。在所有弯曲模式下,当弯曲角度从30°变化到60°时,应变硬化效果变化最大。在IPC和OP弯曲模式下,弯曲角度为60°~ 180°时,硬化效果变化不大。在IPO弯曲条件下,较细弯头的硬化效果与弯头角度有关,较粗弯头的硬化效果与弯头角度无关。本研究有助于评估弯角硬化行为对TES崩塌力矩的影响,最终确定基于EPP材料模型的SH材料模型TES崩塌力矩。
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引用次数: 0
Low-cycle fatigue behaviour of Hastelloy C-276: Cyclic hardening, life prediction, and fracture mechanisms 哈氏合金C-276的低周疲劳行为:循环硬化、寿命预测和断裂机制
IF 3.5 2区 工程技术 Q2 ENGINEERING, MECHANICAL Pub Date : 2026-02-01 Epub Date: 2025-09-19 DOI: 10.1016/j.ijpvp.2025.105663
Banoth Shivakumar, Ajoy Kumar Pandey
Hastelloy C-276, a high-performance nickel-molybdenum-chromium superalloy, is widely employed in pressure vessels, heat exchangers, and piping systems operating under aggressive thermal and chemical environments. Components made from this alloy frequently experience intense thermal cycles and mechanical loading during service, making a robust understanding of low-cycle fatigue (LCF) essential for safe and optimised design. In this study, the LCF behaviour of Hastelloy C-276 was systematically investigated at 550 °C, 650 °C, and 700 °C, under total strain amplitudes of ±0.25 %, ±0.4 %, and ±0.6 %. Findings reveal a substantial decline in fatigue life with both rising temperature and strain amplitude; the number of cycles to failure (Nf) decreased from 324,660 cycles at 550 °C (±0.25 %) to 282 cycles at 700 °C (±0.6 %). Dynamic strain ageing (DSA) phenomena, most prominent at 550 °C, manifested as stress–strain curve serrations and cyclic hardening, impacting fatigue performance. Fatigue life predictions using Coffin–Manson–Basquin and Ostergren energy models closely matched experimental results, with all predictions falling within a factor of 1.5 of the measured data. Fractographic analysis unveiled transgranular fracture modes with secondary cracks as temperature increased and quantified striation spacing with respect to loading conditions. These insights clarify the interplay between operational parameters and fatigue mechanisms in C-276, providing actionable guidance for the life assessment and reliable, high-temperature design of critical pressure-retaining components.
哈氏C-276是一种高性能镍钼铬高温合金,广泛应用于压力容器、热交换器和管道系统中,这些系统在热和化学环境下运行。由这种合金制成的部件在使用过程中经常经历强烈的热循环和机械载荷,因此对低周疲劳(LCF)有了深入的了解,这对安全和优化设计至关重要。在这项研究中,系统地研究了哈氏合金C-276在550°C、650°C和700°C下的LCF行为,总应变幅为±0.25%、±0.4%和±0.6%。结果表明,随着温度和应变幅值的升高,疲劳寿命显著下降;失效循环次数(Nf)从550℃下的324660次(±0.25%)下降到700℃下的282次(±0.6%)。动态应变时效(DSA)现象在550℃时最为突出,表现为应力-应变曲线锯齿化和循环硬化,影响疲劳性能。使用Coffin-Manson-Basquin和Ostergren能量模型的疲劳寿命预测与实验结果非常吻合,所有预测都在测量数据的1.5倍之内。断口分析揭示了随温度升高而产生次生裂纹的穿晶断裂模式,并量化了加载条件下的条纹间距。这些见解阐明了C-276的工作参数和疲劳机制之间的相互作用,为关键保压部件的寿命评估和可靠的高温设计提供了可行的指导。
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引用次数: 0
Applicability of two types of notched tension specimens to determine the multiaxial stress rupture criterion for GH4169 at 650 °C 两种缺口拉伸试样在650℃下确定GH4169多轴应力断裂准则的适用性
IF 3.5 2区 工程技术 Q2 ENGINEERING, MECHANICAL Pub Date : 2026-02-01 Epub Date: 2025-11-04 DOI: 10.1016/j.ijpvp.2025.105699
Yuan-Xu Song , Kun Zhang , Jian-Ping Tan , Tao Wang , Xuan Zhang , Jie Su , Xuan Liu , Jing-Bo Yan , Peng Liu , Jian-Feng Wen , Ning Wang , Xian-Cheng Zhang
In this work the applicability of notched plate tension (NPT) and circumferentially notched tension (CNT) specimens to determine the multiaxial stress rupture criterion (MSRC) of creeping materials is evaluated by the direct and indirect methods based on the uniaxial and multiaxial (NPT and CNT specimens) creep data of a nickel-based alloy GH4169 at 650 °C. Also, the evaluation covers four commonly-used MSRCs, three of which (termed Type 1 hereafter) involve an adjustable factor, while the last (termed Type 2 hereafter) does not. Results indicate that the NPT specimen is probably not suitable for determining the MSRC for the alloy regardless of the determination method and the MSRC examined. This is because, for the Type 1 MSRC, the adjustable factor in each MSRC turns out to vary greatly depending on the notch size and the location on which relevant stresses are extracted. While for the Type 2 MSRC, the predicted multiaxial creep life depends on the location of stress extraction. Moreover, the determined MSRC based on the NPT specimen cannot be directly applied to predicting the creep life of CNT specimens, and vice versa. Interestingly, the use of CNT specimen with the same notch size of NPT specimen is found to be suitable for determining the MSRC. This is because when the skeletal point stresses of a CNT specimen with the same notch size of NPT specimen are used, the resulting adjustable factor becomes much less affected by the stress state and by the MSRC adopted. Moreover, the predicted lives of CNT specimens with different notch root radii agree well with the experimental counterparts when the determined adjustable factor is used.
本文以650℃下镍基合金GH4169的单轴和多轴(NPT和CNT)蠕变数据为基础,通过直接和间接的方法,对缺口板拉伸(NPT)和周向缺口拉伸(CNT)试样确定蠕变材料多轴应力破裂准则(MSRC)的适用性进行了评价。此外,评估涵盖了四种常用的msrc,其中三种(以下称为类型1)涉及可调节因子,而最后一种(以下称为类型2)则没有。结果表明,无论采用何种测定方法和所检测的MSRC, NPT试样都可能不适用于合金的MSRC测定。这是因为,对于1型MSRC,每个MSRC中的可调因子根据缺口尺寸和提取相关应力的位置而变化很大。而对于2型MSRC,预测的多轴蠕变寿命取决于应力提取的位置。此外,基于NPT试样确定的MSRC不能直接用于预测碳纳米管试件的蠕变寿命,反之亦然。有趣的是,使用与NPT样品具有相同缺口尺寸的碳纳米管样品被发现适合于确定MSRC。这是因为当使用与NPT试样相同缺口尺寸的碳纳米管试样的骨架点应力时,得到的可调因子受应力状态和所采用的MSRC的影响要小得多。此外,当使用确定的可调因子时,不同缺口根半径碳纳米管试件的预测寿命与实验结果吻合较好。
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引用次数: 0
Research on the factors of hydrogen induced fracture behavior of AISI 304: loading level, stress concentration and stress state AISI 304氢致断裂行为影响因素的研究:加载水平、应力集中和应力状态
IF 3.5 2区 工程技术 Q2 ENGINEERING, MECHANICAL Pub Date : 2026-02-01 Epub Date: 2025-10-22 DOI: 10.1016/j.ijpvp.2025.105687
Xinting Miao , Hao Xin , Jinbo Zhang , Ping Tao , Jian Peng
This article mainly focuses on the hydrogen induced fracture behavior of austenitic stainless steel AISI 304. Experiments have shown that plastic deformation induces α′ martensite after entering the elastoplastic stage, which significantly affects hydrogen embrittlement sensitivity to varying degrees through the stress states caused by the specimen's geometries. The results indicate that stress concentration accelerates hydrogen diffusion, and the overall failure mode is more prone to hydrogen induced fracture. The lower the notch constraint, the greater the hydrostatic stress gradient, and the shear component increases the local hydrogen concentration by increasing the plastic strain. The hydrogen embrittlement sensitivity (IHE) increases firstly and then decreases with notch radius by considering both stress concentration and failure mode for normal notched specimen. The IHE of V-notched specimen is almost independent of the inclination angle, while the IHE of U-notched specimen is mainly affected by the failure mode by considering all the factors including stress concentration, failure mode, constraint and shear stress.
本文主要研究了奥氏体不锈钢AISI 304的氢致断裂行为。实验表明,塑性变形在进入弹塑性阶段后诱发α′马氏体,并通过试样几何形状引起的应力状态不同程度地显著影响氢脆敏感性。结果表明:应力集中加速氢扩散,整体破坏模式更倾向于氢致断裂;缺口约束越小,静水应力梯度越大,剪切分量通过增加塑性应变来增加局部氢浓度。同时考虑应力集中和破坏模式,正常缺口试样的氢脆灵敏度随缺口半径先增大后减小。考虑了应力集中、破坏模式、约束和剪应力等因素,v形缺口试件的IHE几乎与倾角无关,而u形缺口试件的IHE主要受破坏模式的影响。
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引用次数: 0
False sensor-data detection strategy for post-hazard condition monitoring of nuclear systems using statistical approaches and long short-term memory 利用统计方法和长短期记忆进行核系统灾后状态监测的假传感器数据检测策略
IF 3.5 2区 工程技术 Q2 ENGINEERING, MECHANICAL Pub Date : 2026-02-01 Epub Date: 2025-09-22 DOI: 10.1016/j.ijpvp.2025.105662
Harleen Kaur Sandhu , Joomyung Lee , Saran Srikanth Bodda , Abhinav Gupta , Nam Dinh
Next-generation nuclear power plants are advancing toward autonomous Online Monitoring (OLM) systems to ensure operational safety and efficiency. A critical factor in the reliability of OLM systems is the integrity of sensor data collected from the facility. Erroneous sensor data can compromise the OLM’s ability to accurately assess the plant’s condition, potentially leading to severe safety risks. For instance, in post-hazard scenarios like earthquakes, undetected faulty data may obscure degraded conditions in piping and equipment systems. Such degradation, if unchecked, can escalate into catastrophic events, including loss of coolant accidents (LOCAs). This study introduces an innovative False Signal Detection and Correction Model (FSDCM) designed to safeguard OLM data integrity. The FSDCM operates through a two-step mechanism: first, it employs statistical correlation analysis to detect false sensor data; second, it uses deep learning algorithms to correct these inaccuracies. By analyzing historical data and learning patterns, the deep learning component can overwrite erroneous sensor readings with validated data, enhancing reliability. A case study on a nuclear piping system demonstrates FSDCM’s effectiveness. Using finite element simulations, acceleration-time series signals are generated as sensor data, and random noise is introduced to simulate false signals. The FSDCM accurately identifies and corrects these anomalies across various test scenarios, showing robust detection and correction capabilities. This novel framework not only enhances operational accuracy but also plays a vital role in risk mitigation for nuclear facilities, paving the way for safer, more autonomous power plant management.
下一代核电站正在向自主在线监测(OLM)系统发展,以确保运行的安全性和效率。OLM系统可靠性的一个关键因素是从设施收集的传感器数据的完整性。错误的传感器数据可能会损害OLM准确评估核电站状况的能力,从而可能导致严重的安全风险。例如,在地震等灾后情况下,未被发现的错误数据可能会掩盖管道和设备系统的退化状况。如果不加以控制,这种退化可能升级为灾难性事件,包括冷却剂损失事故(loca)。本研究介绍了一种创新的假信号检测和校正模型(FSDCM),旨在保护OLM数据的完整性。FSDCM通过两步机制运行:首先,它采用统计相关分析来检测虚假传感器数据;其次,它使用深度学习算法来纠正这些不准确的地方。通过分析历史数据和学习模式,深度学习组件可以用经过验证的数据覆盖错误的传感器读数,从而提高可靠性。核管道系统的实例研究表明了FSDCM的有效性。采用有限元仿真方法,生成加速度-时间序列信号作为传感器数据,并引入随机噪声来模拟假信号。FSDCM在各种测试场景中准确识别和纠正这些异常,显示出强大的检测和纠正能力。这种新颖的框架不仅提高了操作准确性,而且在降低核设施风险方面发挥了至关重要的作用,为更安全、更自主的电厂管理铺平了道路。
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引用次数: 0
Investigation of corrosion effects on the performance of underground steel pipelines under blast loading and a solution for retrofitting 爆炸荷载作用下地下钢管道腐蚀对性能的影响及改造对策研究
IF 3.5 2区 工程技术 Q2 ENGINEERING, MECHANICAL Pub Date : 2026-02-01 Epub Date: 2025-10-04 DOI: 10.1016/j.ijpvp.2025.105669
Mohammad Tabiee, Alireza Khaloo
Pipelines have long been used for the transportation of strategic fluids worldwide. However, exposure to environmental conditions and extended service life significantly increase the risk of corrosion, which in turn reduces the structural strength of pipelines against external loads, particularly blast loading. This study numerically investigates the behavior of pipelines with internal and external corrosion subjected to blast loads. The use of fiber-reinforced polymers (FRP) is also examined as a retrofitting technique to enhance the blast resistance of corroded pipelines. A parametric study was performed to assess the influence of corrosion geometry and FRP thickness on the structural response. The results demonstrate that FRP effectively improves the blast performance of corroded pipelines under various conditions. Specifically, employing CFRP with half the pipe thickness reduces the maximum stress by over 30 % and decreases the maximum longitudinal and hoop strains by more than 55 % in certain cases. This study integrates blast–corrosion interaction with FRP retrofitting strategies within a validated Coupled Eulerian–Lagrangian (CEL) framework, providing a novel approach to assessing the dynamic performance of corroded pipelines. The findings offer quantitative engineering guidance for the protection and strengthening of buried pipelines subjected to extreme explosion scenarios.
长期以来,管道一直被用于全球战略流体的运输。然而,暴露在环境条件下和延长的使用寿命大大增加了腐蚀的风险,这反过来又降低了管道抵抗外部载荷(特别是爆炸载荷)的结构强度。本文对管道内外腐蚀在爆炸荷载作用下的性能进行了数值研究。纤维增强聚合物(FRP)的使用也被研究作为一种改造技术,以提高腐蚀管道的抗爆炸能力。进行了一项参数研究,以评估腐蚀几何形状和FRP厚度对结构响应的影响。结果表明,FRP能有效改善腐蚀管道在各种工况下的爆破性能。具体而言,在某些情况下,使用管道厚度为管道厚度一半的CFRP可将最大应力降低30%以上,并将最大纵向和环向应变降低55%以上。该研究将爆炸-腐蚀相互作用与FRP改造策略整合在一个经过验证的耦合欧拉-拉格朗日(CEL)框架内,为评估腐蚀管道的动态性能提供了一种新的方法。研究结果为极端爆炸工况下埋地管道的保护和加固提供了定量的工程指导。
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引用次数: 0
Corrigendum to “Improving fatigue testing of AISI 304L stainless steel in high temperature water regarding their complex hardening and softening material behaviour” [Int. J. Pres. Ves. Pip. Volume 218 Part B (2025) 105612] 改进AISI 304L不锈钢在高温水中复杂硬化和软化材料性能的疲劳试验总统:是的。皮普。第218卷B部(2025)105612]
IF 3.5 2区 工程技术 Q2 ENGINEERING, MECHANICAL Pub Date : 2026-02-01 Epub Date: 2025-10-11 DOI: 10.1016/j.ijpvp.2025.105679
Georg Veile , Jürgen Rudolph , Nina Grözinger , Martin Herzig , Michael Grimm , Stefan Weihe
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引用次数: 0
Machine learning approaches for creep rupture life prediction of metallic materials: A comprehensive review 金属材料蠕变断裂寿命预测的机器学习方法综述
IF 3.5 2区 工程技术 Q2 ENGINEERING, MECHANICAL Pub Date : 2026-02-01 Epub Date: 2025-10-22 DOI: 10.1016/j.ijpvp.2025.105690
Muhammad Bilal Jan, Mengyu Chai
Creep deformation is a critical concern in high-temperature materials and structural components operating under prolonged stress, such as those used in pressure vessels. Accurate prediction of creep rupture life is essential for ensuring the safety and longevity of components in aerospace, power generation, and other high-temperature industries. Traditionally, creep life has been predicted by widely-used empirical models such as the Larson–Miller parameter, the Monkman–Grant relationship, and the θ projection method. These conventional empirical methods suffer from inherent limitations, including over-simplified assumptions, poor generalizability, an inability to capture complex, non-linear relationships, and restricted use of input features, which limits their applicability to modern material systems. To address these limitations, Machine learning (ML), being data-driven, can simultaneously handle many input features, learn nonlinear and complex interactions, capture dependencies among multiple features, and exhibit robust generalizability. To support this capability, this review outlines a comprehensive ML workflow—from data acquisition to deployment—by summarizing existing studies in the literature, tailored for creep life prediction to guide future efforts in data-driven creep modeling. To provide clarity and depth, the literature is systematically reviewed and grouped into four key themes: hybrid modeling approaches, creep mechanism-aware models, feature selection techniques for enhanced creep life, and alloy design strategies for improved creep resistance. Finally, this review identifies key challenges such as data scarcity, a lack of physics integration and constraints in ML models, unavailability of a real-time in-situ creep life prediction framework, and difficulties in interpretability and explainability, and proposes potential future directions for these challenges, informed by both existing literature and original analytical insights. The field ML-based creep rupture life prediction lacks a review that synthesizes the available literature, outlines the limitations of existing approaches, and identifies future research directions. This review paper addresses this need by providing a clear overview to guide researchers and support further progress in the field.
蠕变变形是高温材料和结构部件在长时间应力下工作的关键问题,例如用于压力容器的材料和结构部件。准确预测蠕变断裂寿命对于确保航空航天、发电和其他高温行业部件的安全和寿命至关重要。传统上,蠕变寿命的预测是通过广泛使用的经验模型,如Larson-Miller参数、Monkman-Grant关系和θ投影法。这些传统的经验方法存在固有的局限性,包括过度简化的假设,较差的泛化性,无法捕捉复杂的非线性关系,以及限制输入特征的使用,这限制了它们对现代材料系统的适用性。为了解决这些限制,数据驱动的机器学习(ML)可以同时处理许多输入特征,学习非线性和复杂的交互,捕获多个特征之间的依赖关系,并表现出强大的泛化能力。为了支持这一能力,本文概述了一个全面的机器学习工作流程——从数据采集到部署——通过总结现有文献中的研究,为蠕变寿命预测量身定制,以指导未来数据驱动的蠕变建模工作。为了提供清晰度和深度,文献被系统地回顾并分为四个关键主题:混合建模方法,蠕变机制感知模型,增强蠕变寿命的特征选择技术,以及提高抗蠕变性能的合金设计策略。最后,本综述确定了关键挑战,如数据稀缺性、ML模型缺乏物理集成和约束、实时原位蠕变寿命预测框架不可用、可解释性和可解释性方面的困难,并根据现有文献和原始分析见解提出了这些挑战的潜在未来方向。基于ml的蠕变断裂寿命预测缺乏综合现有文献、概述现有方法的局限性并确定未来研究方向的综述。这篇综述文章通过提供一个清晰的概述来解决这一需求,以指导研究人员并支持该领域的进一步进展。
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引用次数: 0
Analysis of influencing factors on multi-source data acquisition and tensile performance prediction for spherical indentation tests (SITs) 球形压痕试验多源数据采集及拉伸性能预测影响因素分析
IF 3.5 2区 工程技术 Q2 ENGINEERING, MECHANICAL Pub Date : 2026-02-01 Epub Date: 2025-11-11 DOI: 10.1016/j.ijpvp.2025.105702
Tairui Zhang , Weiwei Zheng , Xiandong Shang , Yide Li , Lei Xu , Wenhuan Dou , Aliaksandr Kren , Ji Lang
To promote the indentation tests integrated with multi-source data acquisitions, this study systematically investigates the influence of speckle pattern preparation methodology, surface roughness, and indenter tilt angle on the acquisition of indentation parameters, including the plastic zone radius, load-depth curves, and residual indentation profile. Influence of indentation parameters variations on tensile property predictions has also been extensively investigated. Comparisons between natural and artificial speckles demonstrate high consistency in the strain contours, with plastic zone radius differences smaller than 2 %. Therefore, in practical engineering applications, method for speckle preparation can be flexibly selected based on testing conditions. Surface roughness exhibits negligible effects on all indentation data, and the accuracy for data acquisition can be roughly ensured as long as the surface roughness Ra remains smaller than 0.8 μm. In comparison, the tilt angle has pronounced effects on the load-displacement curves and indentation profiles, as well as induces elliptical deformation of the plastic zone. In engineering practice, the tilt angle should be maintained smaller than 5° whenever possible. Additionally, using indentation profiles (pile-up coefficients) and plastic zone radius extracted perpendicular to the tilt direction can mitigate the impact of tilt on test results. Furthermore, comparative analysis of different tensile property models indicates that the incremental indentation energy model, incorporating multi-source data acquisition, delivers more stable and reliable prediction results under adverse conditions involving high surface roughness and large tilt angles.
为了促进压痕试验与多源数据采集的集成,本研究系统地研究了散斑图制备方法、表面粗糙度和压痕刀倾角对压痕参数采集的影响,包括塑性区半径、载荷-深度曲线和残余压痕轮廓。压痕参数变化对拉伸性能预测的影响也得到了广泛的研究。自然斑点与人工斑点的比较表明,在应变轮廓上具有较高的一致性,塑性区半径差异小于2%。因此,在实际工程应用中,可以根据试验条件灵活选择制备散斑的方法。表面粗糙度对所有压痕数据的影响可以忽略不计,只要表面粗糙度Ra小于0.8 μm,即可基本保证数据采集的精度。倾角对荷载-位移曲线和压痕轮廓有明显的影响,并引起塑性区的椭圆变形。在工程实践中,倾斜角应尽可能保持小于5°。此外,使用垂直于倾斜方向提取的压痕轮廓(堆积系数)和塑性区半径可以减轻倾斜对测试结果的影响。此外,对不同拉伸性能模型的对比分析表明,结合多源数据采集的增量压痕能量模型在高表面粗糙度和大倾角等不利条件下的预测结果更加稳定可靠。
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引用次数: 0
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International Journal of Pressure Vessels and Piping
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