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An improved thermomechanical model for the prediction of stress and strain evolution in proximity to the melt pool in powder bed fusion additive manufacturing 用于预测粉末床熔融快速成型制造过程中熔池附近应力和应变演变的改进型热力学模型
IF 4.1 2区 工程技术 Q1 MATHEMATICS, INTERDISCIPLINARY APPLICATIONS Pub Date : 2024-09-19 DOI: 10.1007/s00466-024-02545-6
Pegah Pourabdollah, Farzaneh Farhang-Mehr, Steve Cockcroft, Daan Maijer, Asmita Chakraborty

An improved thermomechanical analysis of the evolution of the stress and plastic strain fields near the melt pool has been developed for the Electron Beam Powder Bed Fusion (PBF-EB) process. The analysis focuses on a sub-domain extracted from a larger component, which includes the sequential addition and melt/consolidation of 4 powder layers on a solid substrate. The material’s behavior was described as a function of temperature and material form (powder, semi-consolidated, bulk, and liquid). The yield stress was described as a function of temperature and strain rate to capture key phenomena related to plastic strain accumulation. The thermal component of the model has been validated using melt pool geometry. The importance of the strain rate-dependent yield stress and substrate temperature were identified. Yielding was predicted to occur in the solid directly below the melt pool in association with rapid heating and, to a lesser extent, during cooling in the wake of the melt pool as it solidifies. A linear regression model was proposed, linking the developed compressive plastic strain to substrate temperature for a single set of beam parameters. The model was validated by comparing the substrate temperatures needed to produce the same plastic strains used to predict the distortion in a component with a ledge-type feature fabricated in a commercial PBF-EB machine. It is proposed that the linear regression model may be used to estimate the strain variation in large components as a function of the varying thermal field in the newly consolidated material (the substrate) during component fabrication.

针对电子束粉末床融合(PBF-EB)工艺,开发了一种改进的热力学分析方法,用于分析熔池附近应力场和塑性应变场的演变。该分析侧重于从一个较大组件中提取的子域,其中包括在固体基底上 4 层粉末的顺序添加和熔化/凝固。材料行为被描述为温度和材料形态(粉末、半固态、块状和液态)的函数。屈服应力被描述为温度和应变速率的函数,以捕捉与塑性应变累积有关的关键现象。该模型的热成分已通过熔池几何验证。确定了屈服应力和基底温度与应变速率相关的重要性。预测屈服发生在熔池正下方的固体中,与快速加热有关,其次是在熔池凝固后的冷却过程中。提出了一个线性回归模型,将单组梁参数下产生的压缩塑性应变与基体温度联系起来。通过比较产生相同塑性应变所需的基体温度,对模型进行了验证,这些塑性应变用于预测在商用 PBF-EB 机器上制造的具有凸台特征的部件的变形。建议线性回归模型可用于估算大型部件的应变变化,作为部件制造过程中新固结材料(基底)中不同热场的函数。
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引用次数: 0
A consistent discretization via the finite radon transform for FFT-based computational micromechanics 通过有限氡变换实现一致的离散化,用于基于 FFT 的计算微机械学
IF 4.1 2区 工程技术 Q1 MATHEMATICS, INTERDISCIPLINARY APPLICATIONS Pub Date : 2024-09-14 DOI: 10.1007/s00466-024-02542-9
Lukas Jabs, Matti Schneider

This work explores connections between FFT-based computational micromechanics and a homogenization approach based on the finite Radon transform introduced by Derraz and co-workers. We revisit periodic homogenization from a Radon point of view and derive the multidimensional Radon series representation of a periodic function from scratch. We introduce a general discretization framework based on trigonometric polynomials which permits to represent both the classical Moulinec-Suquet discretization and the finite Radon approach by Derraz et al. We use this framework to introduce a novel Radon framework which combines the advantages of both the Moulinec-Suquet discretization and the Radon approach, i.e., we construct a discretization which is both convergent under grid refinement and is able to represent certain non-axis aligned laminates exactly. We present our findings in the context of small-strain mechanics, extending the work of Derraz et al. that was restricted to conductivity and report on a number of interesting numerical examples.

这项研究探索了基于 FFT 的计算微机械学与 Derraz 及其合作者提出的基于有限 Radon 变换的均质化方法之间的联系。我们从 Radon 的角度重新审视周期均质化,并从头开始推导周期函数的多维 Radon 序列表示。我们引入了一个基于三角多项式的通用离散化框架,它既能表示经典的 Moulinec-Suquet 离散化,也能表示 Derraz 等人的有限 Radon 方法。我们利用这个框架引入了一个新颖的 Radon 框架,它结合了 Moulinec-Suquet 离散化和 Radon 方法的优点,即我们构建的离散化既能在网格细化下收敛,又能精确表示某些非轴对齐层压板。我们以小应变力学为背景介绍了我们的研究成果,扩展了 Derraz 等人局限于传导性的研究工作,并报告了一些有趣的数值实例。
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引用次数: 0
On the use of scaled boundary shape functions in adaptive phase field modeling of brittle fracture 在脆性断裂的自适应相场建模中使用比例边界形状函数
IF 4.1 2区 工程技术 Q1 MATHEMATICS, INTERDISCIPLINARY APPLICATIONS Pub Date : 2024-09-12 DOI: 10.1007/s00466-024-02529-6
Carolin Birk, Ajay Kumar Pasupuleti, Rama Assaf, Sundararajan Natarajan, Hauke Gravenkamp

This paper addresses the numerical modeling of brittle fracture using a phase field approach. We propose solving the coupled phase field / displacement problem by employing the scaled boundary finite element method, which facilitates the use of hierarchical meshes. An adaptive meshing approach based on this method is summarized. Contrary to existing applications of the scaled boundary finite element method in the context of phase field modeling, scaled boundary shape functions are employed in both staggered and monolithic solution schemes. The proposed methodology is verified considering two-dimensional benchmark problems. Very good agreement with finite element results of the force-displacement curves and crack paths is observed regardless of the solution scheme or meshing strategy.

本文采用相场方法对脆性断裂进行数值建模。我们建议采用缩放边界有限元法来解决相场/位移耦合问题,这种方法有利于使用分层网格。本文总结了基于该方法的自适应网格划分方法。与相场建模中缩放边界有限元法的现有应用相反,在交错和整体求解方案中都采用了缩放边界形状函数。考虑到二维基准问题,对所提出的方法进行了验证。无论采用哪种求解方案或网格策略,力-位移曲线和裂缝路径都与有限元结果非常吻合。
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引用次数: 0
Efficient and accurate analysis of locally resonant acoustic metamaterial plates using computational homogenization 利用计算均质化对局部共振超材料声学板进行高效准确的分析
IF 4.1 2区 工程技术 Q1 MATHEMATICS, INTERDISCIPLINARY APPLICATIONS Pub Date : 2024-09-12 DOI: 10.1007/s00466-024-02541-w
T. Lenders, L. Liu, V. G. Kouznetsova

This paper introduces a computational homogenization framework for metamaterial plates consisting of locally resonant acoustic metamaterial (LRAM) unit cells. Based on the linearity assumption, the unit cell model is simplified through the superposition of long-wavelength (quasi-static) and local resonant eigenmode solutions. This method results in closed-form expressions describing the macroscale thin plate (shell) with enriched internal variable fields representing the amplitudes of the local resonant eigenmodes. The homogenized macroscopic shell model is implemented using isogeometric analysis, allowing for a straightforward handling of higher-order continuity requirements. Validation against fully-resolved direct numerical simulations (DNS) is conducted, showcasing the capability of the approach in computing the dispersion spectrum of an infinite LRAM plate, as well as performing frequency and time domain analyses of a finite LRAM plate. Results demonstrate that the homogenized enriched plate model accurately predicts wave attenuation within the frequency band-gaps, vibration modes, and wave propagation outside the band-gaps, achieving significantly reduced computational cost compared to DNS. The developed homogenization framework serves as a valuable computational tool for the analysis and design of LRAM panels of finite sizes and arbitrary shape under non-trivial excitations.

本文介绍了由局部谐振声超材料(LRAM)单元单元组成的超材料板计算均质化框架。基于线性假设,通过长波长(准静态)和局部谐振特征模态解的叠加来简化单元模型。通过这种方法可以得到描述宏观薄板(壳)的闭式表达式,其丰富的内部变量场代表了局部共振特征模的振幅。均质化的宏观壳体模型采用等距分析法实现,可直接处理高阶连续性要求。根据全分辨率直接数值模拟(DNS)进行了验证,展示了该方法在计算无限 LRAM 板的频散谱以及对有限 LRAM 板进行频域和时域分析方面的能力。结果表明,匀质化增厚板模型能准确预测频带隙内的波衰减、振动模式和频带隙外的波传播,与 DNS 相比,计算成本显著降低。所开发的均质化框架可作为一种宝贵的计算工具,用于分析和设计在非三维激励下的有限尺寸和任意形状的 LRAM 面板。
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引用次数: 0
Modeling cellular self-organization in strain-stiffening hydrogels 应变刚性水凝胶中的细胞自组织建模
IF 4.1 2区 工程技术 Q1 MATHEMATICS, INTERDISCIPLINARY APPLICATIONS Pub Date : 2024-08-31 DOI: 10.1007/s00466-024-02536-7
A. H. Erhardt, D. Peschka, C. Dazzi, L. Schmeller, A. Petersen, S. Checa, A. Münch, B. Wagner

We derive a three-dimensional hydrogel model as a two-phase system of a fibre network and liquid solvent, where the nonlinear elastic network accounts for the strain-stiffening properties typically encountered in biological gels. We use this model to formulate free boundary value problems for a hydrogel layer that allows for swelling or contraction. We derive two-dimensional plain-strain and plain-stress approximations for thick and thin layers respectively, that are subject to external loads and serve as a minimal model for scaffolds for cell attachment and growth. For the collective evolution of the cells as they mechanically interact with the hydrogel layer, we couple it to an agent-based model that also accounts for the traction force exerted by each cell on the hydrogel sheet and other cells during migration. We develop a numerical algorithm for the coupled system and present results on the influence of strain-stiffening, layer geometry, external load and solvent in/outflux on the shape of the layers and on the cell patterns. In particular, we discuss alignment of cells and chain formation under varying conditions.

我们推导出一个三维水凝胶模型,它是由纤维网络和液体溶剂组成的两相系统,其中非线性弹性网络代表了生物凝胶中常见的应变加固特性。我们使用该模型来计算水凝胶层的自由边界值问题,该问题允许水凝胶层膨胀或收缩。我们分别推导出了厚层和薄层的二维平应变和平应力近似值,它们受到外部载荷的影响,可作为细胞附着和生长支架的最小模型。对于细胞与水凝胶层发生机械相互作用时的集体演化,我们将其与基于代理的模型相结合,该模型还考虑了迁移过程中每个细胞对水凝胶片和其他细胞施加的牵引力。我们为耦合系统开发了一种数值算法,并展示了应变刚度、层几何形状、外部载荷和溶剂流入/流出对层形状和细胞形态的影响。特别是,我们讨论了在不同条件下细胞的排列和链的形成。
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引用次数: 0
Deformation twinning as a displacive transformation: computational aspects of the phase-field model coupled with crystal plasticity 作为位移转变的变形孪晶:与晶体塑性耦合的相场模型的计算问题
IF 4.1 2区 工程技术 Q1 MATHEMATICS, INTERDISCIPLINARY APPLICATIONS Pub Date : 2024-08-23 DOI: 10.1007/s00466-024-02533-w
Przemysław Sadowski, Mohsen Rezaee-Hajidehi, Stanisław Stupkiewicz

Spatially-resolved modeling of deformation twinning and its interaction with plastic slip is achieved by coupling the phase-field method and crystal plasticity theory. The intricate constitutive relations arising from this coupling render the resulting computational model prone to inefficiencies and lack of robustness. Accordingly, together with the inherent limitations of the phase-field method, these factors may impede the broad applicability of the model. In this paper, our recent phase-field model of coupled twinning and crystal plasticity is the subject of study. We delve into the incremental formulation and computational treatment of the model and run a thorough investigation into its computational performance. We focus specifically on evaluating the efficiency of the finite-element discretization employing various element types, and we examine the impact of mesh density. Since the micromorphic regularization is an important part of the finite-element implementation, the effect of the micromorphic regularization parameter is also studied.

通过相场方法和晶体塑性理论的耦合,实现了对变形孪晶及其与塑性滑移相互作用的空间分辨建模。这种耦合所产生的错综复杂的构成关系使得计算模型容易出现效率低下和鲁棒性不足的问题。因此,再加上相场法的固有局限性,这些因素可能会阻碍模型的广泛应用。在本文中,我们将以最新的孪晶和晶体塑性耦合相场模型为研究对象。我们深入研究了该模型的增量表述和计算处理,并对其计算性能进行了全面调查。我们特别侧重于评估采用不同元素类型的有限元离散化的效率,并研究了网格密度的影响。由于微观正则化是有限元实施的重要组成部分,因此我们还研究了微观正则化参数的影响。
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引用次数: 0
Comparison of elements and state-variable transfer methods for quasi-incompressible material behaviour in the particle finite element method 比较粒子有限元法中准不可压缩材料行为的元素和状态可变转移方法
IF 4.1 2区 工程技术 Q1 MATHEMATICS, INTERDISCIPLINARY APPLICATIONS Pub Date : 2024-08-20 DOI: 10.1007/s00466-024-02531-y
Markus Schewe, Thorsten Bartel, Andreas Menzel

The Particle Finite Element Method (PFEM) is attractive for the simulation of large deformation problems, e.g. in free-surface fluid flows, fluid–structure interaction and in solid mechanics for geotechnical engineering and production processes. During cutting, forming or melting of metal, quasi-incompressible material behaviour is often considered. To circumvent the associated volumetric locking in finite element simulations, different approaches have been proposed in the literature and a stabilised low-order mixed formulation (P1P1) is state-of-the-art. The present paper compares the established mixed formulation with a higher order pure displacement element (TRI6) under 2d plane strain conditions. The TRI6 element requires specialized handling, involving the deletion and re-addition of edge-mid-nodes during triangulation remeshing. The robustness of both element formulations is analysed along with different state-variable transfer schemes, which are not yet widely discussed in the literature. The influence of the stabilisation factor in the P1P1 element formulation is investigated, and an equation linking this factor to the Poisson ratio for hyperelastic materials is proposed.

粒子有限元法(PFEM)在模拟大变形问题时非常有吸引力,例如在自由表面流体流动、流体与结构相互作用以及岩土工程和生产过程的固体力学中。在金属的切割、成型或熔化过程中,通常会考虑准不可压缩材料行为。为了规避有限元模拟中相关的体积锁定问题,文献中提出了不同的方法,而稳定的低阶混合公式(P1P1)是最先进的。本文比较了二维平面应变条件下已建立的混合公式和高阶纯位移元素(TRI6)。TRI6 元素需要专门处理,包括在三角化重网格时删除和重新添加边缘-中间节点。我们分析了这两种元素公式的稳健性以及不同的状态变量转移方案,这些方案在文献中尚未得到广泛讨论。研究了 P1P1 元素公式中稳定因子的影响,并提出了将该因子与超弹性材料泊松比联系起来的方程。
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引用次数: 0
An efficient and accurate parameter identification scheme for inverse Helmholtz problems using SLICM 利用 SLICM 为逆 Helmholtz 问题提供高效准确的参数识别方案
IF 4.1 2区 工程技术 Q1 MATHEMATICS, INTERDISCIPLINARY APPLICATIONS Pub Date : 2024-08-20 DOI: 10.1007/s00466-024-02530-z
Zhihao Qian, Minghao Hu, Lihua Wang, Magd Abdel Wahab

The inverse Helmholtz problem is crucial in many fields like non-destructive testing and heat conduction analysis, emphasizing the need for efficient numerical solutions. This paper investigates the parameter identification problems of the Helmholtz equation, based on the stabilized Lagrange interpolation collocation method (SLICM) associated with least-squares solution. This method circumvents the limitations of traditional meshfree methods that cannot perform accurate integrations. It offers advantages of high accuracy, good stability, and high computational efficiency, rendering it suitable for solving inverse problems. Additionally, considering potential errors in measurement data, this study employs the least squares method to directly utilize all available information from the measurement data, minimizing errors and avoiding the iterative calculations based on measurement data in the Galerkin methods. To balance the numerical errors among measurement locations, boundaries, and within the domain, this paper studies the optimal weights for the overdetermined system based on the least squares functional obtained through SLICM, achieving a global error balance. Moreover, to further mitigate the noise in measurement data, this paper introduces the Tikhonov regularization technique and selects suitable regularization parameters to process noisy data through the L-curve. Numerical results in 1D, 2D and even 3D complicated domains indicate that SLICM can attain accurate and convergent results in parameter identification, even when the noise level is as high as 10%.

逆亥姆霍兹问题在无损检测和热传导分析等许多领域都至关重要,因此需要高效的数值解决方案。本文基于与最小二乘求解相关的稳定拉格朗日插值配置法(SLICM),研究了亥姆霍兹方程的参数识别问题。该方法规避了传统无网格方法无法进行精确积分的局限性。它具有精度高、稳定性好、计算效率高等优点,因此适用于解决逆问题。此外,考虑到测量数据的潜在误差,本研究采用最小二乘法直接利用测量数据中的所有可用信息,将误差降至最低,避免了 Galerkin 方法中基于测量数据的迭代计算。为了平衡不同测量位置、边界和域内的数值误差,本文基于 SLICM 获得的最小二乘法函数,研究了超定系统的最优权重,实现了全局误差平衡。此外,为了进一步降低测量数据中的噪声,本文引入了 Tikhonov 正则化技术,并选择合适的正则化参数,通过 L 曲线处理噪声数据。在一维、二维甚至三维复杂域中的数值结果表明,即使噪声水平高达 10%,SLICM 也能在参数识别中获得精确且收敛的结果。
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引用次数: 0
A mixed-order quasicontinuum approach for beam-based architected materials with application to fracture 应用于断裂的基于光束的结构材料的混合阶准真空方法
IF 4.1 2区 工程技术 Q1 MATHEMATICS, INTERDISCIPLINARY APPLICATIONS Pub Date : 2024-08-17 DOI: 10.1007/s00466-024-02528-7
Kevin Kraschewski, Gregory P. Phlipot, Dennis M. Kochmann

Predicting the mechanics of large structural networks, such as beam-based architected materials, requires a multiscale computational strategy that preserves information about the discrete structure while being applicable to large assemblies of struts. Especially the fracture properties of such beam lattices necessitate a two-scale modeling strategy, since the fracture toughness depends on discrete beam failure events, while the application of remote loads requires large simulation domains. As classical homogenization techniques fail in the absence of a separation of scales at the crack tip, we present a concurrent multiscale technique: a fully-nonlocal quasicontinuum (QC) multi-lattice formulation for beam networks, based on a conforming mesh. Like the original atomistic QC formulation, we maintain discrete resolution where needed (such as around a crack tip) while efficiently coarse-graining in the remaining simulation domain. A key challenge is a suitable model in the coarse-grained domain, where classical QC uses affine interpolations. This formulation fails in bending-dominated lattices, as it overconstrains the lattice by preventing bending without stretching of beams. Therefore, we here present a beam QC formulation based on mixed-order interpolation in the coarse-grained region—combining the efficiency of linear interpolation where possible with the accuracy advantages of quadratic interpolation where needed. This results in a powerful computational framework, which, as we demonstrate through our validation and benchmark examples, overcomes the deficiencies of previous QC formulations and enables, e.g., the prediction of the fracture toughness and the diverse nature of stress distributions of stretching- and bending-dominated beam lattices in two and three dimensions.

预测大型结构网络(如基于梁的结构材料)的力学特性需要一种多尺度计算策略,既能保留离散结构的信息,又能适用于大型支柱组件。特别是这种梁网格的断裂特性需要采用双尺度建模策略,因为断裂韧性取决于离散的梁断裂事件,而远程载荷的应用需要大型模拟域。由于经典的均质化技术在裂纹尖端缺乏尺度分离的情况下会失效,因此我们提出了一种并行多尺度技术:基于共形网格的梁网络全非局部准连续(QC)多晶格模型。与最初的原子 QC 公式一样,我们在需要的地方(如裂缝尖端周围)保持离散分辨率,同时在其余模拟领域有效地进行粗粒化。一个关键的挑战是在粗粒度域中建立一个合适的模型,经典的 QC 使用仿射插值。在以弯曲为主的晶格中,这种公式会失效,因为它通过防止弯曲而不拉伸梁来过度约束晶格。因此,我们在此提出一种基于粗粒度区域混合阶次插值的梁质量控制公式--在可能的情况下结合线性插值的效率,在需要的情况下结合二次插值的精度优势。这就产生了一个强大的计算框架,正如我们通过验证和基准示例所证明的那样,它克服了以前的质量控制公式的不足之处,例如,可以预测二维和三维以拉伸和弯曲为主的梁晶格的断裂韧性和应力分布的多样性。
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引用次数: 0
Democratizing biomedical simulation through automated model discovery and a universal material subroutine 通过自动发现模型和通用材料子程序实现生物医学模拟民主化
IF 4.1 2区 工程技术 Q1 MATHEMATICS, INTERDISCIPLINARY APPLICATIONS Pub Date : 2024-08-14 DOI: 10.1007/s00466-024-02515-y
Mathias Peirlinck, Kevin Linka, Juan A. Hurtado, Gerhard A. Holzapfel, Ellen Kuhl

Personalized computational simulations have emerged as a vital tool to understand the biomechanical factors of a disease, predict disease progression, and design personalized intervention. Material modeling is critical for realistic biomedical simulations, and poor model selection can have life-threatening consequences for the patient. However, selecting the best model requires a profound domain knowledge and is limited to a few highly specialized experts in the field. Here we explore the feasibility of eliminating user involvement and automate the process of material modeling in finite element analyses. We leverage recent developments in constitutive neural networks, machine learning, and artificial intelligence to discover the best constitutive model from thousands of possible combinations of a few functional building blocks. We integrate all discoverable models into the finite element workflow by creating a universal material subroutine that contains more than 60,000 models, made up of 16 individual terms. We prototype this workflow using biaxial extension tests from healthy human arteries as input and stress and stretch profiles across the human aortic arch as output. Our results suggest that constitutive neural networks can robustly discover various flavors of arterial models from data, feed these models directly into a finite element simulation, and predict stress and strain profiles that compare favorably to the classical Holzapfel model. Replacing dozens of individual material subroutines by a single universal material subroutine—populated directly via automated model discovery—will make finite element simulations more user-friendly, more robust, and less vulnerable to human error. Democratizing finite element simulation by automating model selection could induce a paradigm shift in physics-based modeling, broaden access to simulation technologies, and empower individuals with varying levels of expertise and diverse backgrounds to actively participate in scientific discovery and push the boundaries of biomedical simulation.

个性化计算模拟已成为了解疾病的生物力学因素、预测疾病进展和设计个性化干预措施的重要工具。材料建模对于逼真的生物医学模拟至关重要,模型选择不当可能会给患者带来危及生命的后果。然而,选择最佳模型需要深厚的领域知识,而且仅限于该领域少数高度专业化的专家。在此,我们探讨了在有限元分析中消除用户参与并自动进行材料建模的可行性。我们利用最近在构造神经网络、机器学习和人工智能方面的发展,从少数功能构件的数千种可能组合中发现最佳构造模型。我们通过创建一个通用材料子程序,将所有可发现的模型集成到有限元工作流程中,该子程序包含由 16 个单项组成的 60,000 多个模型。我们使用健康人体动脉的双轴拉伸测试作为输入,并使用人体主动脉弓的应力和拉伸曲线作为输出,对这一工作流程进行了原型设计。我们的研究结果表明,构成神经网络可以从数据中稳健地发现各种动脉模型,将这些模型直接输入到有限元模拟中,并预测出与经典 Holzapfel 模型相媲美的应力和应变曲线。通过自动发现模型直接填充的单一通用材料子程序将取代数十个单独的材料子程序,这将使有限元模拟更加用户友好、更加稳健,并且不易出现人为错误。通过自动选择模型实现有限元仿真的民主化,可以促使基于物理的建模模式发生转变,扩大仿真技术的使用范围,并使具有不同专业水平和不同背景的个人能够积极参与科学发现,推动生物医学仿真的发展。
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引用次数: 0
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