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Effectiveness of Copper Minerals Liberation from the Gangue through Application of HRC Press in Copper Ore Processing Circuits HRC压机在铜矿石加工回路中从脉石中解离铜矿物的效果
IF 1.2 4区 工程技术 Q3 MINING & MINERAL PROCESSING Pub Date : 2023-07-20 DOI: 10.24425/122459
D. Saramak, T. Gawenda, A. Saramak, D. Foszcz, Z. Naziemiec
The article concerns investigations over benefits of application of HRC devices into sulphide copper ore processing plant. High pressure comminution appears to be very effective technology in hard ore processing circuits, especially in terms of energy consumption. This can be particularly observed in downstream grinding and beneficiation operations. A series of pilot-scale crushing tests in HRC roller press for various levels of operating pressure, were performed. HRC crushing effectiveness along with downstream grinding process course for each crushing product were also under analysis. The investigations were supplemented by analysis of flotation process effectiveness and impact of the process of high-pressure comminution on environment (dust emission). The results of investigation show that operating pressure level influences the obtained comminution results (comminution degree, yield of finest particle size fractions). The grinding effectiveness, measured through production of the finest particle size fractions was significantly influenced by the operating pressure. The results show that higher values of operating pressure (4.0 and 4.5 N/mm 2 ) are not as efficient within this scope as the pressure 3.5 N/mm2. Dust emission is also correlated with the operating pressure value.
本文对HRC装置在硫化铜矿选矿厂的应用效益进行了调查。高压粉碎似乎是硬矿石处理回路中非常有效的技术,特别是在能耗方面。这在下游研磨和选矿作业中尤其明显。在HRC辊压机上进行了一系列不同操作压力下的中试破碎试验。还分析了每种破碎产品的HRC破碎效果以及下游研磨工艺过程。通过分析浮选工艺的有效性以及高压粉碎工艺对环境的影响(粉尘排放)来补充调查。研究结果表明,操作压力水平影响所获得的粉碎结果(粉碎程度、最细粒级的产率)。通过生产最细的粒度级分测量的研磨效果受到操作压力的显著影响。结果表明,较高的工作压力值(4.0和4.5N/mm2)在该范围内不如压力3.5N/mm2有效。粉尘排放也与操作压力值相关。
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引用次数: 1
Artificial Intelligence-Based Modeling for the Estimation of Q-Factor and Elastic Young’s Modulus of Sandstones Deteriorated by a Wetting-Drying Cyclic Process 基于人工智能的干湿循环变质砂岩q因子和弹性杨氏模量估算模型
IF 1.2 4区 工程技术 Q3 MINING & MINERAL PROCESSING Pub Date : 2023-07-20 DOI: 10.24425/ams.2021.138944
H. M. Rashid, MuHAMMAd GHAzzAli, U. Waqas, A. A. Malik, M. Abubakar
the
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引用次数: 3
The Technology of Drilling Wells for Capturing Methane from Abandoned Coal Mines 废弃煤矿采气钻井技术
IF 1.2 4区 工程技术 Q3 MINING & MINERAL PROCESSING Pub Date : 2023-07-20 DOI: 10.24425/ams.2020.132708
J. Siemek, J. Macuda, Łukasz Łukańko, J. Hendel
The longwall mining system with fall of the roof is still the most common hard coal extraction system in Polish mining. Its utilization for selective coal seams’ mining results in the development of post-extraction gobs at different depths. Methane desorption phenomena from the coal seams in the stress release zones and migration of gas towards the area of operations, result in methane accumulating also after completion of coal exploitation. Methane which is not exploited from the gobs can migrate directly to the atmosphere e.g. through overlying layers, faults, workings or directly via an operated ventilation grid of an adjacent coal mine – contributing to the Greenhouse Gas effect. One of the methods to capture methane (Abandoned Maine Methane) from abandoned coal mines is to drill vertical wells through several post-extraction gobs from the surface. This paper presents the results of drilling operations at the AGH-Wieczorek-1 well, where first time in Poland, down-the-hole-hammer (DTH) with casing-while-drilling (CwD) technology were used to drill through several post-extraction gobs. The AGH-Wieczorek-1 well with 440.0 m MD was successfully drilled without any complications. Finally, three post-extraction gobs and two coal seams were drilled. Additionally, results from drillability tests, which were performed during drilling operations, are presented.
带冒顶的长壁开采系统仍然是波兰采矿中最常见的硬煤开采系统。它在选择性煤层开采中的应用导致了不同深度开采后采空区的发展。应力释放区煤层中的甲烷解吸现象以及气体向作业区的迁移,导致煤炭开采完成后甲烷也会积聚。未从采空区开采的甲烷可以直接迁移到大气中,例如通过上覆层、断层、工作区或直接通过相邻煤矿的操作通风网迁移,从而产生温室气体效应。从废弃煤矿中捕获甲烷(废弃缅因州甲烷)的方法之一是从地表穿过几个开采后的采空区钻垂直井。本文介绍了AGH-Wieczorek-1井的钻井作业结果,该井首次在波兰使用带套管随钻潜锤(DTH)技术钻穿几个采后采空区。AGH-Wieczorek-1井MD为440.0 m,钻井成功,无任何并发症。最后,钻取了三个采空区和两个煤层。此外,还介绍了钻井作业期间进行的可钻性测试的结果。
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引用次数: 0
An Approach to Detect Local Tectonic Dislocations in Coal Seams Based on Roughness Analysis 基于粗糙度分析的煤层局部构造位错检测方法
IF 1.2 4区 工程技术 Q3 MINING & MINERAL PROCESSING Pub Date : 2023-07-20 DOI: 10.24425/ams.2022.143685
M. Młynarczuk, M. Skiba
The occurrence of faults in coal seams has an impact on the possibility of methane hazard. There are several methods for identifying tectonic faults, but they cannot be applied directly to solve dynamic hazard problems in coal mine. Thus, searching for appropriate methods, that can detect faults in regional and local scales is needed. In order to meet this need, the paper proposes a new measurement method of estimating changes to the coal structure, based on profilometry measurements (roughness analysis) and application of madogram functions. based on examining coal samples from near fault zones it was shown that the proposed approach allows us to detect changes of the coal surface that appear as the distance to a tectonic fault gets shorter. The proposed method, due to its simplicity and speed of measurement, implies a potential for practical application in the process of detecting local tectonic dislocations in coal mines.
煤层中断层的发生对甲烷危害的可能性有影响。构造断层的识别方法有多种,但不能直接应用于解决煤矿动态灾害问题。因此,需要寻找能够在区域和局部范围内检测断层的适当方法。为了满足这一需求,本文提出了一种新的测量方法来估计煤结构的变化,该方法基于轮廓测量(粗糙度分析)和madogram函数的应用。通过对近断层带煤样的检测,表明该方法可以检测到随着与构造断层距离的缩短而出现的煤表面变化。所提出的方法由于其简单和测量速度快,在探测煤矿局部构造位错过程中具有实际应用的潜力。
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引用次数: 2
A Preliminary Assessment of Climate Change Impacts – Implications for Mining Activity in Polish Coal Regions 气候变化影响的初步评估——对波兰煤炭地区采矿活动的影响
IF 1.2 4区 工程技术 Q3 MINING & MINERAL PROCESSING Pub Date : 2023-07-20 DOI: 10.24425/ams.2020.134142
Ewa Janson, M. Markowska, Paweł P. Łabaj, Aleksander Wrana, Paweł Zawartka
It is widely known and accepted that the global climate is changing with unprecedented speed. Climate models project increasing temperatures and changes in precipitation regimes which will alter the frequency, magnitude, and geographic distribution of climate-related hazards including flood, drought and heat waves. In the mining industry, climate change impacts are an area of research around the world, mostly in relation to the mining industry in Australia and Canada, where mining policies and mitigation actions based on the results of this research were adopted and applied. In Poland, there is still a lack of research on how climate change, and especially extreme weather events, impacts mining activity. This impact may be of particular importance in Poland, where the mining industry is in the process of intensive transition. The paper presents an overview of hazardous events in mining in Poland that were related to extreme weather phenomena. The needs and recommended actions in the scope of mitigating the impact of future climate change on mining in all stages of its functioning were also indicated. The presented analyses and conclusions are the results of the first activities in the TEXMIN project: The impact of extreme weather events on mining activities, identifying the most important factors resulting from climate change impact on mining.
众所周知,全球气候正在以前所未有的速度变化。气候模型预测了气温的升高和降水情况的变化,这将改变与气候相关的灾害的频率、规模和地理分布,包括洪水、干旱和热浪。在采矿业中,气候变化影响是世界各地的一个研究领域,主要与澳大利亚和加拿大的采矿业有关,澳大利亚和加拿大采用并应用了基于这项研究结果的采矿政策和缓解行动。在波兰,仍然缺乏关于气候变化,特别是极端天气事件如何影响采矿活动的研究。这种影响在波兰可能特别重要,因为波兰的采矿业正处于密集转型过程中。本文概述了波兰采矿业中与极端天气现象有关的危险事件。还指出了减轻未来气候变化对采矿业运作各个阶段影响的需要和建议的行动。所提出的分析和结论是TEXMIN项目的第一批活动的结果:极端天气事件对采矿活动的影响,确定了气候变化对采矿业影响的最重要因素。
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引用次数: 1
Research on Mine Seal Stability Under Explosion Load and Ground Pressure In Underground Coal Mines 煤矿井下爆炸载荷和地压作用下矿井密封稳定性研究
IF 1.2 4区 工程技术 Q3 MINING & MINERAL PROCESSING Pub Date : 2023-07-20 DOI: 10.24425/ams.2020.132707
Jianwei Cheng, W. Song, Yi Jing, Xixi Zhang, M. Korzec, M. Borowski, Yue Wang
The mine seals in coal mines with a good impact resistance and air tightness are mainly used to isolate abandoned mining areas from active workings. For one thing, it can prevent the leakage of harmful gases, such as toxic gas from abandoned areas. For another, once an underground mine explosion happens, it can effectively block the spread of the explosion between the abandoned mining areas and the active workings. Hence, it is of great significance to study the explosion-proof performance and mechanical properties of the mine seals. First of all, the effect of slotting on the stability of the seals in coal mines under explosion load was explored in this study. By numerical simulations, the mechanical response characteristics of the seals with or without cutting a slot under the explosion load were compared in detail. The results show that slotting improved the stress concentration at the contact surface of surrounding rock by transferring partial impact received by mine seals to the surrounding rocks, thus, to achieve the effect of buffering explosion impact. Besides, such effect will be enhanced with increasing cutting depth into rock, and will stabilize when the depth is 20 cm. On this basis, the mechanical properties and damage of the seals constructed by different materials (standard brick and #C40 concrete) under the explosion load were compared. It was found that once a slot was set, the maximum deformation of the concrete seal was reduced, while the maximum deformation of the brick seal increased. Since the non-deformability of the concrete seal is obviously stronger than that of the brick seal, with the impact resistance stronger than that of the brick seal, the concrete seal is more suitable for slotting. Moreover, the damage of the seals in underground coal mines under the strata ground pressure was studied; the results of which show that the damage state under the ground pressure can be divided into 3 levels, i.e. no damage, minor damage and rapid development of damage. Meanwhile, it was found that the prestressed structure formed by the ground pressure at the level of no damage can enhance the protective effect of the seals in coal mines. However, when the ground pressure was further developed, the seal itself was destroyed and the
煤矿密封具有良好的抗冲击性和气密性,主要用于将废弃矿区与活动工作区隔离开来。首先,它可以防止有害气体的泄漏,例如废弃地区的有毒气体。另一方面,一旦地下矿山发生爆炸,它可以有效地阻止爆炸在废弃矿区和活动工作区之间的传播。因此,研究矿用密封件的防爆性能和力学性能具有重要意义。本文首先探讨了切口对煤矿密封件在爆炸载荷作用下稳定性的影响。通过数值模拟,详细比较了在爆炸载荷作用下,有切口密封和无切口密封的力学响应特性。结果表明,开槽通过将密封件受到的部分冲击传递到围岩上,改善了围岩接触面的应力集中,从而达到缓冲爆炸冲击的效果。此外,随着岩石切割深度的增加,这种效果会增强,当切割深度为20cm时,这种效果就会稳定。在此基础上,比较了不同材料(标准砖和#C40混凝土)建造的密封件在爆炸载荷下的力学性能和损伤情况。研究发现,一旦设置槽口,混凝土密封的最大变形减小,而砖密封的最大形变增加。由于混凝土密封的不变形性明显强于砖密封,且抗冲击性强于砖,因此混凝土密封更适合开槽。此外,还研究了地层地压作用下煤矿井下密封的破坏情况;结果表明,地压作用下的损伤状态可分为无损伤、轻微损伤和快速发展损伤三个层次。同时,研究发现,在无损伤的水平上,由地压形成的预应力结构可以增强煤矿密封的保护效果。然而,当地面压力进一步发展时,密封件本身被破坏
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引用次数: 7
Research on the Impact of Forces and Acceleration During the Riding and Braking of a Suspended Monorail 悬挂式单轨行车制动过程中力和加速度的影响研究
IF 1.2 4区 工程技术 Q3 MINING & MINERAL PROCESSING Pub Date : 2023-07-20 DOI: 10.24425/ams.2020.133199
Jarosław Tokarczyk, M. Rotkegel, A. Pytlik, A. Niedworok
This article presents the results of experimental studies aimed at identifying the forces and acceleration during the riding and braking action of a suspended monorail. The tests were conducted under in situ conditions, in a dip-heading “B” ZG SILTECH in Zabrze. The paper also discusses a test stand, a mete- ring system, and presents the impact of changes in speed on forces in slings of the suspended route. The measurements of selected parameters were performed for three variants: the route, the emergency haulage braking and the braking trolley set braking. The results include waveforms of forces in route slings, and acceleration values acting on the operator and transported load.
本文介绍了试验研究的结果,旨在确定悬挂单轨在行驶和制动过程中的力和加速度。测试是在Zabrze的“B”ZG SILTECH倾斜航向的原位条件下进行的。本文还讨论了一个试验台,一个测量系统,并介绍了速度变化对悬挂路线吊索受力的影响。所选参数的测量针对三种变体:路线、紧急运输制动和制动小车组制动。结果包括路线吊索中的力波形,以及作用在操作员和运输负载上的加速度值。
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引用次数: 5
Wedge Failure Analysis and Remedial Measures in Large Unlined Rock Cavern: a Case Study 大型无衬砌岩洞楔块破坏分析及修复措施研究
IF 1.2 4区 工程技术 Q3 MINING & MINERAL PROCESSING Pub Date : 2023-07-20 DOI: 10.24425/AMS.2018.124987
T. Bhatkar, A. Usmani, A. Mandal, A. Nanda, Analiza Pęknięcia, Klina W Dużej, Nieobudowanej Komorze Skalnej, Oraz Podjęte, Kroki Naprawcze, Studium Przypadku
This article presents a case study of a large wedge failure. It took place during excavation of the last bench of storage cavern with an approximate dimension of 80 m long having a depth of 8 m. The adopted intervention followed a structured approach, which included immediate rock support, geotechnical and geological investigations in the failure zone and design modifications. Back analyses of the failure zone were also carried out to assess design parameters with observed geological conditions. Re assessment in the failure zone was carried out using modified design parameters, which included shorter benches, rock support installation schemes such as longer rock bolts, reinforced ribs of shotcrete and reduced construction advances. Geotechnical monitoring in and around failure zone were carried out for recording any alarming movements in the rock mass. Initially, geotechnical monitoring was carried out in the recently excavated zone of the cavern on a daily basis. Based on continuous monitoring data for at least one week, the frequency of subsequent monitoring can be decided. In most cases the deformation of rock mass was considerably less than the alarming values which were calculated based on detailed design for different rock classes. The paper discusses the failure, investigation, cause, assessment and remedial measures to complete the construction of cavern.
本文介绍了一个大型楔块破坏的案例研究。它发生在储存洞穴最后一个台阶的开挖过程中,该台阶的尺寸约为80米长,深度为8米。所采取的干预措施遵循结构化方法,包括立即进行岩石支护、在破坏区进行岩土工程和地质调查以及设计修改。还对失效区进行了反分析,以根据观测到的地质条件评估设计参数。使用修改后的设计参数对破坏区进行了重新评估,其中包括较短的台阶、较长的岩石锚杆等岩石支护安装方案、喷射混凝土加固肋和减少的施工进度。在破坏区及其周围进行岩土工程监测,以记录岩体中的任何警报运动。最初,每天在洞穴最近开挖的区域进行岩土监测。根据至少一周的连续监测数据,可以决定后续监测的频率。在大多数情况下,岩体的变形远小于根据不同岩石类别的详细设计计算的警报值。本文论述了完成洞室施工的失败、调查、原因、评价及补救措施。
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引用次数: 1
Analysis of the Applicability of the Convergence Control Method for Gateroad Design Based on Conducted Underground Investigations 基于地下调查的收敛控制方法在闸道设计中的适用性分析
IF 1.2 4区 工程技术 Q3 MINING & MINERAL PROCESSING Pub Date : 2023-07-20 DOI: 10.24425/ams.2019.131065
A. Walentek, Badania Dołowe
The stability of gateroads is one of the key factors for the mining process of hard coal by a longwall system. Wrong designed and applied the gateroad support at the stage of drilling, may adversely affect the functionality of the gateroad and the safety of the crew throughout its existence. The article presents the results of the underground tests and observations such as: convergence of the gateroad, stratification and the fractured zone range in the roof rocks, carried out in four longwall gateroads at the stage of their drilling. The obtained test results were the basis for the assessment of the possibility of using a convergence control method in the design of the gateroad support. The method is based on three interdependent relation-ships, such as: Ground Reaction Curve (GRC), Longitudinal Displacement Profile (LDP), and a Support Characteristic Curve (SCC). All calculations were performed using numerical modeling in the Phase2 program, based on the finite element method (FEM).
巷道的稳定性是影响长壁系统开采硬煤过程的关键因素之一。在钻井阶段,设计和应用错误的闸道支架可能会对闸道的功能和整个存在过程中工作人员的安全产生不利影响。本文介绍了在四个长壁回采巷道钻井阶段进行的地下试验和观测结果,如:回采巷道的收敛、分层和顶板岩石的断裂带范围。所获得的测试结果是评估在门道支护设计中使用收敛控制方法的可能性的基础。该方法基于三种相互依存的关系,如:地面反应曲线(GRC)、纵向位移剖面(LDP)和支撑特征曲线(SCC)。所有计算都是在第二阶段程序中使用基于有限元法(FEM)的数值建模进行的。
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引用次数: 4
Analysis of Behaviour of the Steel Arch Support in the Geological and Mining Conditions of the Cam Pha Coal Basin, Vietnam 越南Cam Pha煤盆地地质和开采条件下钢拱支护性能分析
IF 1.2 4区 工程技术 Q3 MINING & MINERAL PROCESSING Pub Date : 2023-07-20 DOI: 10.24425/ams.2020.134134
P. M. V. Nguyen, M. Rotkegel, Hoang Do Van
In recent years, the Vietnamese coal mining industry has observed a dynamic increase in both its production and efficiency. In Vietnam, the most precious type of coal is anthracite, which is found in the Quang Ninh province. Industrial anthracite deposits are estimated to be over 2 billion Mg. At present, coal deposits are extracted mostly by the underground method. Coal production is gradually increasing in the underground mines in the Quang Ninh area and it is expected to constitute about 75% of the country’s total coal production in 2030. This involves an increase in the number and length of underground workings. Cam Pha is the largest coal basin of Vietnam, located in the Quang Ninh province. So far, the yearly length of underground workings driven in underground mines in the Cam Pha basin is roughly 90÷150 km. About 84 % of these underground workings are supported by the steel arch support made of SWP profile. A similar situation can be observed in Russia, Ukraine, China, India and Turkey. In addition, the average length of repaired underground workings in the Cam Pha basin constitutes approximately 30% of the total length driven . The main cause was reported is loss of underground workings stability. This requires significant material and labour costs as well as the cost of replacing damaged elements. Additionally, it disturbs the continuity of the mining operations. This article presents the results of the numerical modelling of the rock mass around underground workings driven in typical geo-mining conditions for underground coal mines in the Cam Pha basin, supported by the steel arch support made of SWP and V profiles. As a result of the conducted analyses, the range of failure zone of the rock mass around underground workings and the distribution of reduced stress in the steel arch support elements were determined. The effort states of the steel arch support made of SWP22 profile and V21 profile were compared. The simulations considered different inclinations angle of coal seam, following the structure of the rock mass in the Cam Pha basin. The analysis was carried out using the based-finite difference method code, FLAC2D. Based on the obtained results, actions for improving the stability of underground workings driven in the underground mines of the Cam Pha basin were proposed.
近年来,越南煤矿业的产量和效率都在动态增长。在越南,最珍贵的煤是无烟煤,它位于广宁省。工业无烟煤矿床估计超过20亿镁。目前,矿床大多采用地下开采方法。广宁地区地下煤矿的煤炭产量正在逐步增加,预计到2030年将占全国煤炭总产量的75%左右。这涉及到地下工作区的数量和长度的增加。金帕是越南最大的煤炭盆地,位于广宁省。到目前为止,Cam Pha盆地地下矿山每年掘进的地下巷道长度约为90÷150 km。其中约84%的地下巷道由SWP型材制成的钢拱支护支撑。俄罗斯、乌克兰、中国、印度和土耳其也出现了类似的情况。此外,Cam Pha盆地修复的地下巷道的平均长度约占掘进总长度的30%。据报道,主要原因是地下工作稳定性的丧失。这需要大量的材料和劳动力成本以及更换损坏元件的成本。此外,它还干扰了采矿作业的连续性。本文介绍了Cam Pha盆地地下煤矿在典型地质开采条件下,由SWP和V型钢拱支撑的地下巷道周围岩体的数值模拟结果。通过分析,确定了地下巷道周围岩体的破坏区范围和钢拱支护构件中的应力分布。比较了SWP22型钢与V21型钢拱支护的受力状态。模拟考虑了煤层的不同倾角,遵循了Cam Pha盆地岩体的结构。使用基于FLAC2D的有限差分法代码进行分析。根据研究结果,提出了提高Cam Pha盆地地下矿山井下巷道稳定性的措施。
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引用次数: 3
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Archives of Mining Sciences
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